A Deep Learning Approach to Shape Optimization Problems for Flexoelectric Materials Using the Isogeometric Finite Element Method

A new approach for flexoelectricmaterial shape optimization is proposed in this study.In this work,a proxymodel based on artificial neural network(ANN)is used to solve the parameter optimization and shape optimization problems.To improve the fitting ability of the neural network,we use the idea of pre-training to determine the structure of the neural network and combine different optimizers for training.The isogeometric analysis-finite element method(IGA-FEM)is used to discretize the flexural theoretical formulas and obtain samples,which helps ANN to build a proxy model from the model shape to the target value.The effectiveness of the proposed method is verified through two numerical examples of parameter optimization and one numerical example of shape optimization.

A Non-parametric Gradient-Based Shape Optimization Approach for Solving Inverse Problems in Directed Self-Assemblyof Block Copolymers

We consider the inverse problem of finding guiding pattern shapes that result in desired self-assembly morphologies of block copolymer melts.Specifically,we model polymer selfassembly using the self-consistent field theory and derive,in a non-parametric setting,the sensitivity of the dissimilarity between the desired and the actual morphologies to arbitrary perturbations in the guiding pattern shape.The sensitivity is then used for the optimization of the confining pattern shapes such that the dissimilarity between the desired and the actual morphologies is minimized.The efficiency and robustness of the proposed gradient-based algorithm are demonstrated in a number of examples related to templating vertical interconnect accesses(VIA).

Physical-Informed Neural Networks (PINNs) for Solving Shape Optimization Problems

In this paper, we use Physics-Informed Neural Networks (PINNs) to solve shape optimization problems. These problems are based on incompressible Navier-Stokes equations and phase-field equations. The phase-field function is used to describe the state of the fluids, and the optimal shape optimization is obtained by using the shape sensitivity analysis based on the phase-field function. The sharp interface is also presented by a continuous function between zero and one with a large gradient. To avoid the numerical solutions falling into the trivial solution, the hard boundary condition is implemented for our PINNs’ training. Finally, numerical results are given to prove the feasibility and effectiveness of the proposed numerical method.

Study on Adaptive Shape Optimization

Aim To introduce a new method of adaptive shape optimization (ASOP) based on three-dimensional structure boundary strength and optimize an engine bearing cap with the method. Methods Using the normal substance's property of thermal expansion and cooling shrinkage,the load which is proportional to the difference between the nodes' stress and their respective objective stress were applied to the corresponding variable nodes on the boundary.The thermal load made the nodes whose stress is greater than their objective stress expand along the boundary's normal direction and the nodes whose stress is less than objec- tive stress shrink in the opposite direction , This process would repeat until the stress on the boundary nodes was converge to the objective stress. Results The satisfied results have been obtained when optimizing an engine bearing cap.The mass of the bearing cap is reduced to 55 percent of the total. Conclusion ASOP is an efficient,practical and reliable method which is suitable for optimizing the shape of the continuous structures.

Research on shape optimization of CSG dams

The multi-objective optimization method was used for shape optimization of cement sand and gravel （CSG） dams in this study. The economic efficiency, the sensitivities of maximum horizontal displacement and maximum settlement of the dam to water level changes, the overall stability, and the overall strength security were taken into account during the optimization process. Three weight coefficient selection schemes were adopted to conduct shape optimization of a dam, and the case studies lead to the conclusion that both the upstream-and downstream dam slope ratios for the optimal cross-section equal 1：0.7, which is consistent with the empirically observed range of 1：0.6 to 1;0.8 for the upstream and downstream dam slope ratios of CSG dams. Therefore, the present study is of certain reference value for designing CSG dams.

Global Continuity Adjustment and Local Shape Optimization Technique for Complex Trimmed Surface Model

Smoothly stitching multiple surfaces mainly represented by B-spline or NURBS together is an extremely important issue in complex surfaces modeling and reverse engineering. In recent years, a lot of progress has been made in smooth join of non-trimmed surface patches, while there has been seldom research on smoothly stitching trimmed surface patches together. This paper studies the problem of global continuity adjustment, damaged hole repair and local shape optimization for complex trimmed surface model, and presents a uniform scheme to deal with continuity adjustment of trimmed surfaces and geometric repair of local broken region. Constrained B-spline surface refitting technique and trim calculation are first utilized to achieve global G^1 continuity, and then local shape optimization functional is adopted to reduce fitting error and improve local quality of refitted surface patch. The proposed approach is applied to a discontinuity ship hull surface model with an irregular hole, and the result demonstrates the validation of our method. Furthermore, on the premise of global continuity, the proposed locally repairing damaged surface model provides a better foundation for following research work, such as topology recovery technique for complex surface model after geometric repair.

A Double-Stage Surrogate-Based Shape Optimization Strategy for Blended-Wing-Body Underwater Gliders

In this paper,a Double-stage Surrogate-based Shape Optimization(DSSO)strategy for Blended-Wing-Body Underwater Gliders(BWBUGs)is proposed to reduce the computational cost.In this strategy,a double-stage surrogate model is developed to replace the high-dimensional objective in shape optimization.Specifically,several First-stage Surrogate Models(FSMs)are built for the sectional airfoils,and the second-stage surrogate model is constructed with respect to the outputs of FSMs.Besides,a Multi-start Space Reduction surrogate-based global optimization method is applied to search for the optimum.In order to validate the efficiency of the proposed method,DSSO is first compared with an ordinary One-stage Surrogate-based Optimization strategy by using the same optimization method.Then,the other three popular surrogate-based optimization methods and three heuristic algorithms are utilized to make comparisons.Results indicate that the lift-to-drag ratio of the BWBUG is improved by 9.35%with DSSO,which outperforms the comparison methods.Besides,DSSO reduces more than 50%of the time that other methods used when obtaining the same level of results.Furthermore,some considerations of the proposed strategy are further discussed and some characteristics of DSSO are identified.

Mechanical Behavior and Shape Optimization of Lining Structure for Subsea Tunnel Excavated in Weathered Slot

Subsea tunnel lining structures should be designed to sustain the loads transmitted from surrounding ground and groundwater during excavation. Extremely high pore-water pressure reduces the effective strength of the country rock that surrounds a tunnel, thereby lowering the arching effect and stratum stability of the structure. In this paper, the mechanical behavior and shape optimization of the lining structure for the Xiang＇an tunnel excavated in weathered slots are examined. Eight cross sections with different geometric parameters are adopted to study the mechanical behavior and shape optimization of the lining structure. The hyperstatic reaction method is used through finite element analysis software ANSYS. The mechanical behavior of the lining structure is evidently affected by the geometric parameters of crosssectional shape. The minimum safety factor of the lining structure elements is set to be the objective function. The efficient tunnel shape to maximize the minimum safety factor is identified. The minimum safety factor increases significantly after optimization. The optimized cross section significantly improves the mechanical characteristics of the lining structure and effectively reduces its deformation. Force analyses of optimization process and program are conducted parametrically so that the method can be applied to the optimization design of other similar structures. The results obtained from this study enhance our understanding of the mechanical behavior of the lining structure for subsea tunnels. These results are also beneficial to the optimal design of lining structures in general.

Reliability-Based Shape Optimization of Tenon/Mortise in Aero-engines with Contact

Based on the theory of reliability-based structural shape optimization, exact expressions of the sensibility using the stochastic finite element method for contact problems were derived in detail, and the basic steps of structural optimization were given. A coattail-type tenon/mortise of an aero-engine was optimized. In this model, the maximum equivalent stress of the nodes on the boundary of the tenon was the objective function; the width of tooth’s neck and the side surface’s slope angle of a tenon were design variables, with constraints of tension stress, extrusion stress and reliability index. The result showed that the distributions of the contact pressure between tenon and mortise, the equivalence stress and reliability index were more reasonable. It validates the correctness of the optimization model and the reliability-based structural shape optimization, and provides valuable references for structural design of the tenon/mortise.

Permanent Magnet Shape Optimization Method for PMSM Air Gap Flux Density Harmonics Reduction

This paper proposed a permanent magnet optimization method to suppress the air gap flux density harmonic of permanent magnet synchronous motor(PMSM).The method corrected the effective air gap length of the motor,calculated the magnetization length of the permanent in the case of parallel magnetization,and took the influence of the permanent magnet relative permeability into consideration.Based on these works,for a given sinusoidal air gap flux density waveform,the corresponding structural parameters can be calculated,so as to achieve the optimization of the permanent magnet.By using this method to optimize the shape of the magnet,the fundamental wave of the air gap flux density can be retained to the greatest extent,so as to eliminate harmonics and maintain the output capacity at the same time.The feasibility and accuracy of the method have been verified by finite element analysis(FEA)and prototype machine experiment.This method is simple and time-saving,and has a satisfactory accuracy,which provides a reference method for permanent magnet optimization of PMSM.

A biarc-based shape optimization approach to reduce stress concentration effects

In order to avoid stress concentration, the shape boundary must be properly designed via shape optimiza- tion. Traditional shape optimization approach eliminates the stress concentration effect by using free-form curve to present the design boundaries without taking the machin- ability into consideration. In most numerical control （NC） machines, linear as well as circular interpolations are used to generate the tool path. Non-circular curves, such as non- uniform rotational B-spline （NURBS）, need other more ad- vanced interpolation functions to formulate the tool path. Forming the circular tool path by approximating the opti- mal free curve boundary with arcs or biarcs is another op- tion. However, these two approaches are both at a cost of sharp expansion of program code and long machining time consequently. Motivated by the success of recent researches on biarcs, a reliable shape optimization approach is pro- posed in this work to directly optimize the shape boundaries with biarcs while the efficiency and precision of traditional method are preserved. Finally, the approach is validated by several illustrative examples.

Convergence of shape optimization calculations of mechanical components using adaptive biological growth and iterative finite element methods

Shape optimization of mechanical components is one of the issues that have been considered in recent years. Different methods were presented such as adaptive biological for reducing costs and increasing accuracy. The effects of step factor, the number of control points and the definition way of control points coordinates in convergence rate were studied. A code was written using ANSYS Parametric Design Language (APDL) which receives the studied parameters as input and obtains the optimum shape for the components. The results show that for achieving successful optimization, step factor should be in a specific range. It is found that the use of any coordinate system in defining control points coordinates and selection of any direction for stimulus vector of algorithm will also result in optimum shape. Furthermore, by increasing the number of control points, some non-uniformities are created in the studied boundary. Achieving acceptable accuracy seems impossible due to the creation of saw form at the studied boundary which is called "saw position".

Shape Optimization for A Conventional Underwater Glider to Decrease Average Periodic Resistance

As a type of autonomous underwater vehicle(AUV),underwater gliders(UG)are getting increasing attention in ocean exploration.To save energy and satisfy the mission requirements of a longer voyage,shape optimization for UGs has become a key technique and research focus.In this paper,a conventional UG,including its fuselage and hydrofoil,is optimized,which aims to decrease the average resistance in one motion cycle.To operate the optimization progress for the complex object,multiple free form deformation(FFD)volumes are established for geometric parameterization.High-fidelity simulation models are employed for objective function evaluation and gradients calculation.And sequential quadratic programming(SQP)method is adopted as an optimization algorithm.The optimization results show that there exists a UG with symmetrical and non-horizontal hydrofoils that has lower resistance.

The shape optimization of the arterial graft design by level set methods

The goal of the arterial graft design problem is to find an optimal graft built on an occluded artery, which can be mathematically modeled by a fluid based shape optimization problem. The smoothness of the graft is one of the important aspects in the arterial graft design problem since it affects the flow of the blood significantly. As an attractive design tool for this problem, level set methods are quite efficient for obtaining better shape of the graft. In this paper, a cubic spline level set method and a radial basis function level set method are designed to solve the arterial graft design problem. In both approaches, the shape of the arterial graft is implicitly tracked by the zero-level contour of a level set function and a high level of smoothness of the graft is achieved. Numerical results show the efficiency of the algorithms in the arterial graft design.

Isogeometric Analysis and Shape Optimization of Holed Structures via the Patch Removing Technique

In this study,a patch removing based Isogeometric analysis(PR-IGA)method is proposed to conduct the holed structural analysis with only one parametric domain,in which there are also no trimmed elements.The theoretical foundation of this novel patch removing approach is that any holed structure can be obtained by removing sub-patches(i.e.,the holes)from an intact base patch.Since the parametric domains of these patches are all meshed by rectangular grids,the elements in the resulted holed structural parametric domain could all be untrimmed rectangles under certain mapping conditions.To achieve the special condition,a systematic technique consisting of T-spline local refinement and control points substitution/adjustment is provided.Due to the intactness of parametric elements,the analysis procedure of holed structures based on the proposed PRIGA is quite simplified and efficient compared to traditional multi-patch and trimming schemes.Moreover,after the deduction of analytical sensitivities related to structural mass and mechanical responses,the PR-IGA is directly employed in the holed structural shape optimization to successfully eliminate the need for model transformation during modeling,analysis and optimization processes.Numerical examples involving analysis and shape optimization of complex holed structures are presented to demonstrate the effectiveness of the proposed method.

Shape Optimization of Pressure Vessel Head Based on the Super-ellipse Equation

This paper studies optimal shape design of pressure vessel head subject to internal uniform pressure.The optimization aims at minimizing its maximum stress while the volume of the vessel head remains no less than the standard ellipsoidal head.Super-ellipse curve is selected to describe the middle surface shape of the vessel head because it represents a large family of curves with only two or three parameters and makes the design and manufacture easy.The performance of different elements and element sizes of FEM modeling is carefully studied in view of computational cost,accuracy and noises of von Mises stress.The response surface of the maximum stress vs.shape design parameters is approximated by a Kriging surrogate model with EI criterion for sampling adding,based on the parameter optimization which is carried out to search the optimal shape.Finally,it is shown by numerical comparison that the super-ellipsoidal head is better than the standard ellipsoidal head and the other vessel heads in the literature.

Shape optimization of axisymmetric solids with the finite cell method using a fixed grid

In this work, a design procedure extending the B-spline based finite cell method into shape optimization is developed for axisymmetric solids involving the centrifugal force effect. We first replace the traditional conforming mesh in the finite element method with structured cells that are fixed during the whole design process with a view to avoid the sophisticated re-meshing and eventual mesh distortion.Then, B-spline shape functions are further implemented to yield a high-order continuity field along the cell boundary in stress analysis. By means of the implicit description of the shape boundary, stress sensitivity is analytically derived with respect to shape design variables. Finally, we illustrate the efficiency and accuracy of the proposed protocol by several numerical test cases as well as a whole design procedure carried out on an aeronautic turbine disk.

Combined Size and Shape Optimization of Structures with DOE,RSM and GA

In this paper,size and shape optimization problem of a machine gun system is addressed with an efficient hybrid method,in which a novel and flexible mesh morphing technique is employed to achieve fast parameterization and modification of complexity structure without going back to CAD for reconstruction of geometric models or to finite element analysis（ FEA） for remodeling. Design of experiments（ DOE） and response surface method（ RSM） are applied to approximate the constitutive parameters of a machine gun system based on experimental tests. Further FEA,secondary development technique and genetic algorithm（ GA） are introduced to find all the optimal solutions in one go and the optimal design of the demonstrated machine gun system is obtained. Results of the rigid-flexible coupling dynamic analysis and exterior ballistics calculation validate the proposed methodology,which is relatively time-saving,reliable and has the potential to solve similar problems.

ANALYTIC SENSITIVITY ANALYSIS FORSHAPE OPTIMIZATION

Analytic sensitivity analysis technology for the boundary element method (BEM) is presented, combined with a shape optimization system for structural analysis. A shape optimization was done for an elastomer under planar stress, based on this new algorithm. A multi-object problem was studied as an illustrative example for the programmer, using weighted summing method. The result is feasible.

A Subdivision-Based Combined Shape and Topology Optimization in Acoustics

We propose a combined shape and topology optimization approach in this research for 3D acoustics by using the isogeometric boundary element method with subdivision surfaces.The existing structural optimization methods mainly contain shape and topology schemes,with the former changing the surface geometric profile of the structure and the latter changing thematerial distribution topology or hole topology of the structure.In the present acoustic performance optimization,the coordinates of the control points in the subdivision surfaces fine mesh are selected as the shape design parameters of the structure,the artificial density of the sound absorbing material covered on the structure surface is set as the topology design parameter,and the combined topology and shape optimization approach is established through the sound field analysis of the subdivision surfaces boundary element method as a bridge.The topology and shape sensitivities of the approach are calculated using the adjoint variable method,which ensures the efficiency of the optimization.The geometric jaggedness and material distribution discontinuities that appear in the optimization process are overcome to a certain degree by the multiresolution method and solid isotropic material with penalization.Numerical examples are given to validate the effectiveness of the presented optimization approach.