橡胶/聚乙烯共混微孔材料的力学性能表征

本文介绍了应用材料试验机对橡胶与聚乙烯共混微孔材料进行力学性能表征,了解其材料组份和加工工艺对材料性能的影响,同时检验材料透水性能的变化。

碳纤维增强碳基复合材料抗氧化涂层的微米压痕力学性能表征

为测试得到抗氧化涂层的本征力学性能,利用微米压痕技术研究了涂层的力学行为。通过低压化学气相沉积工艺在碳纤维增强碳基复合材料表面制备得到了碳化铪/碳化硅(HfC/SiC)抗氧化涂层,利用微米压痕技术在HfC/SiC抗氧化涂层表面开展了一系列不同最大压入载荷的压痕试验,提取得到了压痕载荷位移曲线。并根据Oliver-Pharr方法分析得到了试样材料的弹性模量。研究发现,试样材料弹性模量的数值和离散程度均随最大压入载荷的增大而逐渐减小。综合考虑基底效应和表面粗糙度的影响,确定最大压入载荷为5N时,对应的模量为HfC/SiC抗氧化涂层的本征模量,数值为(29.67±4.72)GPa。微米压痕技术相较于纳米压痕技术,与涂层材料的作用区域更大,可覆盖涂层表面更多的微结构,可以更加真实地表征涂层的整体力学性能,而非微结构的局部性能。

Thermal stability evaluation of nanostructured Al6061 alloy produced by cryorolling

Grain growth of nanostructured Al6061produced by cryorolling and aging process was investigated during isothermalheat treatment in100?500°C temperature range.Transmission electron microscopy(TEM)observations demonstrate that aftercryorolling and aging at130°C for30h,the microstructure contains61nm grains with dispersed50?150nm precipitates and0.248%lattice strain.In addition,an increase in tensile strength up to362MPa because of formation of fine strengtheningprecipitation and nano-sized grains was observed.Thermal stability investigation within100?500°C temperature range showedrelease of lattice strain,dissolution of precipitates and grain growth.According to the X-ray diffraction(XRD)analysis,Mg2Siprecipitates disappeared after annealing at temperatures higher than300°C.According to the results,due to the limited grain growthup to200°C,there would be little decrease in mechanical properties,but within300?500°C range,the grain growth,dissolution ofstrengthening precipitates and decrease in mechanical properties are remarkable.The activation energies for grain growth werecalculated to be203.3kJ/mol for annealing at100?200°C and166.34kJ/mol for annealing at300?500°C.The effect ofprecipitation dissolution on Al lattice parameter,displacement of Al6061(111)XRD peak and Portevin?LeChatelier(PLC)effect onstress?strain curves is also discussed.

Recent advances in micro-alloyed wrought magnesium alloys:Theory and design

Micro-alloying design of wrought magnesium(Mg) alloys is an important strategy to achieve high mechanical properties at a low cost. In the last two decades, significant progress has been made from both theory and experiment. In the present review, we try to summarize recent advances in micro-alloying design of wrought Mg alloys from both theoretical and pragmatic perspectives, and provide fundamental data required for establishing the relationship between chemical composition and mechanical properties of Mg alloys. We start with theoretical attempts for understanding the mechanical properties of Mg alloys at different scales, by involving first principle calculations,molecular dynamics, cellular automata, and crystal plasticity. Then, the role of alloying elements is discussed for a series of promising Mg alloys such as Mg-Al, Mg-Zn, Mg-RE(rare-earth element), Mg-Sn, and Mg-Ca families.Potential challenges in the micro-alloying design of Mg alloys are highlighted at the end. The review is expected to provide helpful guidance for the intelligent design of novel wrought Mg alloys and inspire more innovative ideas in this field.

Effect of Cu on microstructure,mechanical properties,and texture evolution of ZK60 alloy fabricated by hot extrusion−shearing process

As-cast Mg-6Zn-xCu-0.6Zr(x=0,0.5,1.0,wt.%)alloys were fabricated by permanent mold casting;then,the alloys were subjected to homogenization heat treatment and extrusion-shearing(ES)process.The microstructure and mechanical properties of the alloys were evaluated by OM,SEM/EDS,XRD,TEM,EBSD and tensile tests.The results show that the hard MgZnCu phase in Cu-added alloy can strengthen particle-stimulated nucleation(PSN)effect and hinder the migration of dynamic recrystallization(DRX)grain boundary at an elevated temperature during ES.The ZK60+0.5Cu alloy shows an optimal tensile strength–ductility combination(UTS of 396 MPa,YS of 313 MPa,andδ=20.3%)owing to strong grain boundary strengthening and improvement of Schmid factor for{0001}■basal slip.The aggregation of microvoids around the MgZnCu phase mainly accounts for the lower tensile elongation of ZK60+1.0Cu alloy compared with ZK60 alloy.

Effect of extrusion ratios on hardness,microstructure,and crystal texture anisotropy in pure niobium tubes subjected to hydrostatic extrusion

Nb tubes were fabricated through hydrostatic extrusion at extrusion ratios of 3.1 and 6.1 at ambient temperature,and then their microstructure,texture,and Vickers hardness were investigated based on electron back-scattered diffraction(EBSD)data.The fraction of low-angle boundaries(LABs)largely decreased with a sharp decrease in mean grain sizes after hydrostatic extrusion and was not proportional to extrusion ratios,assuming that mixed-asymmetrical junctions forming LABs dissociate at high extrusion ratios from the external stress(>981 MPa)with thermal activation by the generated heat.The correlation between grain size and Vickers hardness followed the Hall−Petch relationship despite the texture gradient of theá111ñcyclic fiber textural microstructure at low extrusion ratios and theá100ñtrue fiber textural microstructure at high extrusion ratios.The increase in hydrostatic pressure on the Nb tubes contributed to texture evolution in terms of extrusion ratios due to the difference between{110}<111>and{112}<111>components based on EBSD data.

Interface microstructure and mechanical properties of selective laser melted multilayer functionally graded materials

Functionally graded material(FGM)can tailor properties of components such as wear resistance,corrosion resistance,and functionality to enhance the overall performance.The selective laser melting(SLM)additive manufacturing highlights the capability in manufacturing FGMs with a high geometrical complexity and manufacture flexibility.In this work,the 316L/CuSn10/18Ni300/CoCr four-type materials FGMs were fabricated using SLM.The microstructure and properties of the FGMs were investigated to reveal the effects of SLM processing parameters on the defects.A large number of microcracks were found at the 316L/CuSn10 interface,which initiated from the fusion boundary of 316L region and extended along the building direction.The elastic modulus and nano-hardness in the 18Ni300/CoCr fusion zone decreased significantly,less than those in the 18Ni300 region or the CoCr region.The iron and copper elements were well diffused in the 316L/CuSn10 fusion zone,while elements in the CuSn10/18Ni300 and the 18Ni300/CoCr fusion zones showed significantly gradient transitions.Compared with other regions,the width of the CuSn10/18Ni300 interface and the CuSn10 region expand significantly.The mechanisms of materials fusion and crack generation at the 316L/CuSn10 interface were discussed.In addition,FGM structures without macro-crack were built by only altering the deposition subsequence of 316L and CuSn10,which provides a guide for the additive manufacturing of FGM structures.

Effect of magnesium on dispersoid strengthening of Al-Mn-Mg-Si(3xxx) alloys

The effects of magnesium addition on the dispersoid precipitation as well as mechanical properties of 3xxx alloys wereinvestigated. The microstructures in as-cast and heat-treated conditions were evaluated by optical microscopy and transmissionelectron microscopy. The results reveal that Mg has a strong influence on the distribution and volume fraction of dispersoids duringprecipitation heat treatment. The microhardness and yield strength at ambient temperature increase with increasing Mg content. Thesolid solution and dispersoid strengthening mechanisms of materials after heat treatment are quantitatively analyzed. Dispersoidstrengthening for the alloys is the predominant strengthening mechanism after precipitation heat treatment. An analytical model isintroduced to predict the evolution of ambient-temperature yield strength.

Surface characteristics and mechanical behavior of retrieved orthodontic microimplants

Objectives： To observe the surface characteristics and mechanical behavior of retrieved microimplants under clinically simulating experimental conditions and to investigate the feasibility of rouse of microimplants. Materials and methods： The microimplants, inserted at different angles, were retrieved from the patients （RMIP） and the artificial bone （RMIA）. Surface characteristics, including morphologic changes of tips and thread edges, length reduction, and surface compositional variation, were evaluated using a field emission scanning electron microscope, a stereoscopic microscope, and energy-dispersive X-ray spectroscopy, respectively. Mechanical behavior comprising maximum insertion torque （MIT） and insertion time was tested with the artificial bone under clinically simulating conditions. Results： The tips and thread edges were worn out to various degrees in retrieved microimplants and thin deposits were observed on the surface in the RMIP group. Traces of foreign elements, such as iron, sulphur, and calcium, were detected on the surface of RMIP. Both MIT and insertion time of retrieved microimplants were increased compared to their initial use, and were much greater in RMIP. The increases of MIT were seen in all groups inserted at the insertion angle of 45~ compared with 90~, although the differences were not statistically significant. Conclusions： Retrieved microimplants exhibited different degrees of changes on surface characteristics and mechanical behavior, with more changes in RMIP. The reuse of microimplants for immediate relocation in the same patient may be acceptable; however, postponed relocation and allogeneic reuse of microimplants are not recommended in clinical practice.