Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below t...Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below the kiss point(KP). The deformation resistance of the liquid zone was ignored. Then, the calculation model was derived. A 2D thermal-flow coupled simulation was established to provide a basis for the parameters in the model, and then the rolling forces of the Cu/Al clad strip at different rolling speeds were calculated. Meanwhile, through measurement experiments, the accuracy of the model was verified. The influence of the rolling speed, the substrate strip thickness, and the material on the rolling force was obtained. The results indicate that the rolling force decreases with the increase of the rolling speed and increases with the increase of the thickness and thermal conductivity of the substrate strip. The rolling force is closely related to the KP height. Therefore, the formulation of reasonable process parameters to control the KP height is of great significance to the stability of cast-rolling forming.展开更多
Unequal diameter twin-roll casting(UDTRC)can improve the formability,surface conditions,and production efficiency during the fabrication of clad strips.Using Fluent software,a numerical simulation is used to study the...Unequal diameter twin-roll casting(UDTRC)can improve the formability,surface conditions,and production efficiency during the fabrication of clad strips.Using Fluent software,a numerical simulation is used to study the asymmetric heat transfer characteristics of Cu/Al clad strips fabricated by UDTRC.The effects of roller velocity ratio,Cu strip thickness,and inclination angle on the kissing point position,as well as the entire temperature distribution are obtained.The heat transfer model is established,and the mechanism is discussed.The Cu strip and rollers are found to be the main causes of asymmetric heat transfer,indicating that the roller velocity ratio changes the liquid zone proportion in the molten pool.The Cu strip thickness determines the heat absorption capacity and the variations in thermal resistance between the molten Al and the big roller.The inclination angle of the small roller changes the cooling time of big roller to molten Al.Moreover,the microstructure of Al cladding under different roller velocity ratios is examined.The results show significant grain refinement caused by the shear strain along the thickness direction of Al cladding and the intense heat transfer at the moment of contact between the metal Al cladding and Cu strip.展开更多
Effects of working parameters on performance characteristics of hydrostatic turntable are researched by applying the fluid-structure-thermal coupled model.Fluid-structure interaction(FSI)technique and computational fl...Effects of working parameters on performance characteristics of hydrostatic turntable are researched by applying the fluid-structure-thermal coupled model.Fluid-structure interaction(FSI)technique and computational fluid dynamics(CFD)method are both employed by this new model,and thermal effects are also considered.Hydrostatic turntable systems with a series of oil supply pressures,various oil recess depth and several surface roughness parameters are studied.Performance parameters,such as turntable displacement,system flow rate,temperature rise of lubrication,stiffness and damping coefficients,are derived from different working parameters(rotational speed of turntable and exerted external load)of the hydrostatic turntable.Numerical results obtained from this FSI-thermal model are presented and discussed,and theoretical predictions are in good agreement with the experimental data.Therefore,this developed model is a very useful tool for studying hydrostatic turntables.The calculation results show that in order to obtain better performance,a rational selection of the design parameters is essential.展开更多
Based on the momentum and mass conservation equations, a comprehensive model of heap bioleaching process is developed to investigate the interaction between chemical reactions, solution flow, gas flow, and solute tran...Based on the momentum and mass conservation equations, a comprehensive model of heap bioleaching process is developed to investigate the interaction between chemical reactions, solution flow, gas flow, and solute transport within the leaching system. The governing equations are solved numerically using the COMSOL Multiphysics software for the coupled reactive flow and solute transport at micro-scale, meso-scale and macro-scale levels. At or near the surface of ore particle, the acid concentration is relatively higher than that in the central area, while the concentration gradient decreases after 72 d of leaching. The flow simulation between ore particles by combining X-ray CT technology shows that the highest velocity in narrow pore reaches 0.375 m/s. The air velocity within the dump shows that the velocity near the top and side surface is relatively high, which leads to the high oxygen concentration in that area. The coupled heat transfer and liquid flow process shows that the solution can act as an effective remover from the heap, dropping the highest temperature from 60 to 38 ℃. The reagent transfer coupled with solution flow is also analyzed. The results obtained allow us to obtain a better understanding of the fundamental physical phenomenon of the bioleaching process.展开更多
In the beach well intake system, heat is transferred from soil to fluid when seawater is filtered through the aquifer, providing higher temperature source water to the seawater source heat pump (SWHP) system in winter...In the beach well intake system, heat is transferred from soil to fluid when seawater is filtered through the aquifer, providing higher temperature source water to the seawater source heat pump (SWHP) system in winter. A 3-D coupled seepage and heat transfer model for studying beach well intake system is established by adopting the computer code FLUENT. Numerical results of this model are compared with the experimental results under the same conditions. Based on the experiment-verified coupled model, numerical simulation of the supply water tem-perature is studied over a heating season. Results show that the minimum temperature of supply water is 275.2 K when this intake system continuously provides seawater with flow rate of 35 m3/h to SWHP. Results also indicate that the supply water temperature is higher than seawater, and that the minimum temperature of supply water lags behind seawater, ensuring effective and reliable operation of SWHP.展开更多
The specific heats of both a two-layer ferromagnetic superlattice and a two-layer ferrimagnetic one arestudied.It is found that the spin quantum numbers,the interlayer and intralayer exchange couplings,the anisotropy,...The specific heats of both a two-layer ferromagnetic superlattice and a two-layer ferrimagnetic one arestudied.It is found that the spin quantum numbers,the interlayer and intralayer exchange couplings,the anisotropy,theapplied magnetic field,and the temperature all affect the specific heat of these superlattices.For both the ferromagneticand ferrimagnetic superlattices,the specific heat decreases with increasing the spin quantum number,the absolutevalue of interlayer exchange coupling,intralayer exchange coupling,and anisotropy,while it increases with increasingtemperature at low temperatures.When an applied magnetic field is enhanced,the specific heat decreases in the two-layerferromagnetic superlattice,while it is almost unchanged in the two-layer ferrimagnetic superlattice at low fieldrange at low temperatures.展开更多
In order to provide guideline for choosing a suitable tube-wall thickness(d)for the micro-jet methane diffusion flame,the effect of tube-wall thickness on the blow-off limit is investigated via numerical simulation in...In order to provide guideline for choosing a suitable tube-wall thickness(d)for the micro-jet methane diffusion flame,the effect of tube-wall thickness on the blow-off limit is investigated via numerical simulation in the present work.The results show that the blow-off limit of micro-jet methane diffusion flame firstly increases and then decreases with the increase of tube-wall thickness.Subsequently,the underlying mechanisms responsible for the above non-monotonic blow-off limit are discussed in terms of the flow filed,strain effect and conjugate heat exchange.The analysis indicates that the flow field is insignificant for the non-monotonic blow-off limit.A smaller strain effect can induce the increase of the blow-off limit fromd=0.1 to 0.2 mm,and a worse heat recirculation effect can induce the decrease of the blow-off limit fromd=0.2 to 0.4 mm.The non-monotonic blow-off limit is mainly determined by the heat loss of flame to the tube-wall and the performance of tube-wall on preheating unburned fuel.The smallest heat loss of flame to the tube-wall and the best performance of tube-wall on preheating unburned fuel result in the largest blow-off limit atd=0.2 mm.Therefore,a moderate tube-wall thickness is more suitable to manufacture the micro-jet burner.展开更多
Under the environment of seepage field, stress field and temperature field interaction and influence, the three fields will not only produce coupling effect, but also have deformation with time due to the rheological ...Under the environment of seepage field, stress field and temperature field interaction and influence, the three fields will not only produce coupling effect, but also have deformation with time due to the rheological behavior of rock mass. In the paper, based on the fundamental theories of rock mass coupling theory and rheological mechanics, the rheological model for fully coupled thermo-hydro-mechanical analysis for rock mass was set up, and the corresponding constitutive relationship, the conservation equation of mass and the conservation equation of energy were given, and the finite element formulas were derived for coupling analysis of rock mass. During establishing governing equations, rock mass was assumed approximately as macro-equivalent continuum medium. The obtained rheological numerical model for fully coupled thermo-hydro-mechanical analysis can be used for analyzing and predicting the long-term stability of underground caverns and slope engineering under the condition of thermo-hydro-mechanical coupling with rheological deformation.展开更多
A hybrid rocket can be used in various applications and is an attractive propulsion system. However, serious erosion of nozzles is common in motor firing operations, which could restrict the application of hybrid rock...A hybrid rocket can be used in various applications and is an attractive propulsion system. However, serious erosion of nozzles is common in motor firing operations, which could restrict the application of hybrid rocket motors. Usually, the serious erosion is attributed to the high concentration of oxidizing species in hybrid motors, while the details of flowfields in the motors are not paid special attention to. In this paper, first the thermochemical erosion of C/C nozzle is simulated coupled with the flowfields in a 98% H2O2/hydroxyl-terminated polybutadiene(HTPB) hybrid rocket motor. The simulation is made on a typical axisymmetric motor, including a pre-combustion chamber, an aft-combustion chamber and nozzle structures. Thermochemica reactions of H2 O, CO2, OH, O and O2 with C are taken into account. Second, the change of flowfields due to fuel regression during motor firing operations is considered. Nozzle erosion in different flowfields is evaluated. Third, the results of nozzle erosion in the coupled simulation are compared with those under uniform and chemical equilibrium flow and motor firing test results. The results of simulation and firing tests indicate that the thermochemical erosion of nozzles in hybrid motors should be calculated coupled with flowfields in the motor. In uniform and chemical equilibrium flowfields, the erosion rate is overestimated. The diffusion flame in hybrid motors protects the nozzle surface from the injected oxidizer and high temperature products in flowfields, leading to a relatively fuel-rich environment above the nozzle. The influence of OH and the geometry of motor should also be considered in the evaluation of nozzle erosion in hybrid motors.展开更多
基金The authors are grateful for the financial supports from the National Natural Science Foundation of China(51974278)the Distinguished Young Fund of Natural Science Foundation of Hebei Province,China(E2018203446).
文摘Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below the kiss point(KP). The deformation resistance of the liquid zone was ignored. Then, the calculation model was derived. A 2D thermal-flow coupled simulation was established to provide a basis for the parameters in the model, and then the rolling forces of the Cu/Al clad strip at different rolling speeds were calculated. Meanwhile, through measurement experiments, the accuracy of the model was verified. The influence of the rolling speed, the substrate strip thickness, and the material on the rolling force was obtained. The results indicate that the rolling force decreases with the increase of the rolling speed and increases with the increase of the thickness and thermal conductivity of the substrate strip. The rolling force is closely related to the KP height. Therefore, the formulation of reasonable process parameters to control the KP height is of great significance to the stability of cast-rolling forming.
基金Project(51974278)supported by the National Natural Science Foundation of ChinaProject(E2018203446)supported by the Natural Science Foundation of Hebei Province Distinguished Young Fund Project,ChinaProject(2018YFA0707303)supported by the National Key Research and Development Project of China。
文摘Unequal diameter twin-roll casting(UDTRC)can improve the formability,surface conditions,and production efficiency during the fabrication of clad strips.Using Fluent software,a numerical simulation is used to study the asymmetric heat transfer characteristics of Cu/Al clad strips fabricated by UDTRC.The effects of roller velocity ratio,Cu strip thickness,and inclination angle on the kissing point position,as well as the entire temperature distribution are obtained.The heat transfer model is established,and the mechanism is discussed.The Cu strip and rollers are found to be the main causes of asymmetric heat transfer,indicating that the roller velocity ratio changes the liquid zone proportion in the molten pool.The Cu strip thickness determines the heat absorption capacity and the variations in thermal resistance between the molten Al and the big roller.The inclination angle of the small roller changes the cooling time of big roller to molten Al.Moreover,the microstructure of Al cladding under different roller velocity ratios is examined.The results show significant grain refinement caused by the shear strain along the thickness direction of Al cladding and the intense heat transfer at the moment of contact between the metal Al cladding and Cu strip.
基金Projects (51175518,51705147) supported by the National Natural Science Foundation of China
文摘Effects of working parameters on performance characteristics of hydrostatic turntable are researched by applying the fluid-structure-thermal coupled model.Fluid-structure interaction(FSI)technique and computational fluid dynamics(CFD)method are both employed by this new model,and thermal effects are also considered.Hydrostatic turntable systems with a series of oil supply pressures,various oil recess depth and several surface roughness parameters are studied.Performance parameters,such as turntable displacement,system flow rate,temperature rise of lubrication,stiffness and damping coefficients,are derived from different working parameters(rotational speed of turntable and exerted external load)of the hydrostatic turntable.Numerical results obtained from this FSI-thermal model are presented and discussed,and theoretical predictions are in good agreement with the experimental data.Therefore,this developed model is a very useful tool for studying hydrostatic turntables.The calculation results show that in order to obtain better performance,a rational selection of the design parameters is essential.
基金Projects(50934002,51104011) supported by the National Natural Science Foundation of ChinaProject(IRT0950) supported by Program for Changjiang Scholars and Innovative Research Team in Chinese UniversityProject(20100480200) supported by China Postdoctoral Science Foundation
文摘Based on the momentum and mass conservation equations, a comprehensive model of heap bioleaching process is developed to investigate the interaction between chemical reactions, solution flow, gas flow, and solute transport within the leaching system. The governing equations are solved numerically using the COMSOL Multiphysics software for the coupled reactive flow and solute transport at micro-scale, meso-scale and macro-scale levels. At or near the surface of ore particle, the acid concentration is relatively higher than that in the central area, while the concentration gradient decreases after 72 d of leaching. The flow simulation between ore particles by combining X-ray CT technology shows that the highest velocity in narrow pore reaches 0.375 m/s. The air velocity within the dump shows that the velocity near the top and side surface is relatively high, which leads to the high oxygen concentration in that area. The coupled heat transfer and liquid flow process shows that the solution can act as an effective remover from the heap, dropping the highest temperature from 60 to 38 ℃. The reagent transfer coupled with solution flow is also analyzed. The results obtained allow us to obtain a better understanding of the fundamental physical phenomenon of the bioleaching process.
基金Supported by Tianjin Construction Committee Technology Project (No2007-37)
文摘In the beach well intake system, heat is transferred from soil to fluid when seawater is filtered through the aquifer, providing higher temperature source water to the seawater source heat pump (SWHP) system in winter. A 3-D coupled seepage and heat transfer model for studying beach well intake system is established by adopting the computer code FLUENT. Numerical results of this model are compared with the experimental results under the same conditions. Based on the experiment-verified coupled model, numerical simulation of the supply water tem-perature is studied over a heating season. Results show that the minimum temperature of supply water is 275.2 K when this intake system continuously provides seawater with flow rate of 35 m3/h to SWHP. Results also indicate that the supply water temperature is higher than seawater, and that the minimum temperature of supply water lags behind seawater, ensuring effective and reliable operation of SWHP.
基金Supported by the Natural Science Foundation of Liaoning Province of China under Grant No.20062040
文摘The specific heats of both a two-layer ferromagnetic superlattice and a two-layer ferrimagnetic one arestudied.It is found that the spin quantum numbers,the interlayer and intralayer exchange couplings,the anisotropy,theapplied magnetic field,and the temperature all affect the specific heat of these superlattices.For both the ferromagneticand ferrimagnetic superlattices,the specific heat decreases with increasing the spin quantum number,the absolutevalue of interlayer exchange coupling,intralayer exchange coupling,and anisotropy,while it increases with increasingtemperature at low temperatures.When an applied magnetic field is enhanced,the specific heat decreases in the two-layerferromagnetic superlattice,while it is almost unchanged in the two-layer ferrimagnetic superlattice at low fieldrange at low temperatures.
基金Project(51876074)supported by the National Natural Science Foundation of China。
文摘In order to provide guideline for choosing a suitable tube-wall thickness(d)for the micro-jet methane diffusion flame,the effect of tube-wall thickness on the blow-off limit is investigated via numerical simulation in the present work.The results show that the blow-off limit of micro-jet methane diffusion flame firstly increases and then decreases with the increase of tube-wall thickness.Subsequently,the underlying mechanisms responsible for the above non-monotonic blow-off limit are discussed in terms of the flow filed,strain effect and conjugate heat exchange.The analysis indicates that the flow field is insignificant for the non-monotonic blow-off limit.A smaller strain effect can induce the increase of the blow-off limit fromd=0.1 to 0.2 mm,and a worse heat recirculation effect can induce the decrease of the blow-off limit fromd=0.2 to 0.4 mm.The non-monotonic blow-off limit is mainly determined by the heat loss of flame to the tube-wall and the performance of tube-wall on preheating unburned fuel.The smallest heat loss of flame to the tube-wall and the best performance of tube-wall on preheating unburned fuel result in the largest blow-off limit atd=0.2 mm.Therefore,a moderate tube-wall thickness is more suitable to manufacture the micro-jet burner.
文摘Under the environment of seepage field, stress field and temperature field interaction and influence, the three fields will not only produce coupling effect, but also have deformation with time due to the rheological behavior of rock mass. In the paper, based on the fundamental theories of rock mass coupling theory and rheological mechanics, the rheological model for fully coupled thermo-hydro-mechanical analysis for rock mass was set up, and the corresponding constitutive relationship, the conservation equation of mass and the conservation equation of energy were given, and the finite element formulas were derived for coupling analysis of rock mass. During establishing governing equations, rock mass was assumed approximately as macro-equivalent continuum medium. The obtained rheological numerical model for fully coupled thermo-hydro-mechanical analysis can be used for analyzing and predicting the long-term stability of underground caverns and slope engineering under the condition of thermo-hydro-mechanical coupling with rheological deformation.
文摘A hybrid rocket can be used in various applications and is an attractive propulsion system. However, serious erosion of nozzles is common in motor firing operations, which could restrict the application of hybrid rocket motors. Usually, the serious erosion is attributed to the high concentration of oxidizing species in hybrid motors, while the details of flowfields in the motors are not paid special attention to. In this paper, first the thermochemical erosion of C/C nozzle is simulated coupled with the flowfields in a 98% H2O2/hydroxyl-terminated polybutadiene(HTPB) hybrid rocket motor. The simulation is made on a typical axisymmetric motor, including a pre-combustion chamber, an aft-combustion chamber and nozzle structures. Thermochemica reactions of H2 O, CO2, OH, O and O2 with C are taken into account. Second, the change of flowfields due to fuel regression during motor firing operations is considered. Nozzle erosion in different flowfields is evaluated. Third, the results of nozzle erosion in the coupled simulation are compared with those under uniform and chemical equilibrium flow and motor firing test results. The results of simulation and firing tests indicate that the thermochemical erosion of nozzles in hybrid motors should be calculated coupled with flowfields in the motor. In uniform and chemical equilibrium flowfields, the erosion rate is overestimated. The diffusion flame in hybrid motors protects the nozzle surface from the injected oxidizer and high temperature products in flowfields, leading to a relatively fuel-rich environment above the nozzle. The influence of OH and the geometry of motor should also be considered in the evaluation of nozzle erosion in hybrid motors.