6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of ...6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of the slab were studied. The results reveal that the average diffusion layer thickness of as-cast slab, determined by interdiffusion of elements Zn, Cu, Mg and Si, was about 400 μm. Excellent metallurgical bonding was achieved because all tensile samples fractured on the softer 6009 alloy side after homogenizing annealing. After homogenizing annealing plus rolling, the average diffusion layer thickness decreased to 100 μm, while the network structure of 7050 alloy side transformed to dispersive nubby structure. Furthermore, subsequent T6 treatment resulted in diffusion layer thickness up to 200 μm and an obvious increase of the Vickers hardness for both 7050 and 6009 sides. The layered structure of the as-cast 6009/7050 bimetal is retained after hot rolling and T6 treatment.展开更多
Three-layer6009/7050/6009aluminum alloy clad slab was fabricated by an innovative direct-chill casting process.To study the response of the clad slab to plastic deformation and heat treatments,homogenization annealing...Three-layer6009/7050/6009aluminum alloy clad slab was fabricated by an innovative direct-chill casting process.To study the response of the clad slab to plastic deformation and heat treatments,homogenization annealing,hot rolling,solution and aging were successively performed on the as-cast6009/7050/6009clad samples.The results revealed that excellent metallurgical bonding between7050alloy layer and6009alloy layer was achieved under optimal parameters.The clad ratio obviously decreased when the annealed sample was rolled to55%hot reduction level,and then changed slightly with further rolling.Furthermore,the content of rodlike Zn-rich phases increased significantly in7050alloy layer in the homogenized clad samples after rolling at55%,65%and75%hot reduction levels,and the higher level of hot reduction resulted in narrower diffusion layer.Subsequent solution and aging significantly improved the hardness in7050alloy layer,interfaces and6009alloy layers of the rolled samples except for the thin side for the75%hot reduction sample.展开更多
The electromagnetic direct chill （EMDC） casting process is a welt-established production route for aluminum alloy ingot, however, the skin effect restricts the casting diameter. In order to avoid this problem, annul...The electromagnetic direct chill （EMDC） casting process is a welt-established production route for aluminum alloy ingot, however, the skin effect restricts the casting diameter. In order to avoid this problem, annulus electromagnetic direct chill （A-EMDC） casting process has been developed. A three-dimension finite element computational model of A-EMDC casting process was established by using ANSYS Magnetic-Nodal programs and FLOTRAN CFD programs. Microstruetures of A-EMDC casting semi-solid Al-6Si-3Cu-Mg alloy billets were investigated. Two pairs of vortexes occur within the crystallizer with opposite direction in A-EMDC. The annulus gap is advantageous to increasing circulate flow, reducing the temperature gradient as well as shallowing liquid sump depth. The microstructure obtained by A-EMDC is globular or rosette-like, and the microstructure is homogeneous in the billet.展开更多
基金Project (51375070) supported by the National Natural Science Foundation of China
文摘6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of the slab were studied. The results reveal that the average diffusion layer thickness of as-cast slab, determined by interdiffusion of elements Zn, Cu, Mg and Si, was about 400 μm. Excellent metallurgical bonding was achieved because all tensile samples fractured on the softer 6009 alloy side after homogenizing annealing. After homogenizing annealing plus rolling, the average diffusion layer thickness decreased to 100 μm, while the network structure of 7050 alloy side transformed to dispersive nubby structure. Furthermore, subsequent T6 treatment resulted in diffusion layer thickness up to 200 μm and an obvious increase of the Vickers hardness for both 7050 and 6009 sides. The layered structure of the as-cast 6009/7050 bimetal is retained after hot rolling and T6 treatment.
基金Projects(51375070,51574058) supported by the National Natural Science Foundation of China
文摘Three-layer6009/7050/6009aluminum alloy clad slab was fabricated by an innovative direct-chill casting process.To study the response of the clad slab to plastic deformation and heat treatments,homogenization annealing,hot rolling,solution and aging were successively performed on the as-cast6009/7050/6009clad samples.The results revealed that excellent metallurgical bonding between7050alloy layer and6009alloy layer was achieved under optimal parameters.The clad ratio obviously decreased when the annealed sample was rolled to55%hot reduction level,and then changed slightly with further rolling.Furthermore,the content of rodlike Zn-rich phases increased significantly in7050alloy layer in the homogenized clad samples after rolling at55%,65%and75%hot reduction levels,and the higher level of hot reduction resulted in narrower diffusion layer.Subsequent solution and aging significantly improved the hardness in7050alloy layer,interfaces and6009alloy layers of the rolled samples except for the thin side for the75%hot reduction sample.
基金Project(2009AA03Z534) supported by the National Hi-tech Research and Development Program of ChinaProject(2006CB605203) supported by the National Basic Research Program of China
文摘The electromagnetic direct chill （EMDC） casting process is a welt-established production route for aluminum alloy ingot, however, the skin effect restricts the casting diameter. In order to avoid this problem, annulus electromagnetic direct chill （A-EMDC） casting process has been developed. A three-dimension finite element computational model of A-EMDC casting process was established by using ANSYS Magnetic-Nodal programs and FLOTRAN CFD programs. Microstruetures of A-EMDC casting semi-solid Al-6Si-3Cu-Mg alloy billets were investigated. Two pairs of vortexes occur within the crystallizer with opposite direction in A-EMDC. The annulus gap is advantageous to increasing circulate flow, reducing the temperature gradient as well as shallowing liquid sump depth. The microstructure obtained by A-EMDC is globular or rosette-like, and the microstructure is homogeneous in the billet.
