铝合金板冲压摩擦试验机开发与试验

针对铝合金板冲压成形对摩擦测试的需求,确定考虑加热条件下铝合金板材冲压摩擦伺服压力摩擦测试平台的总体设计方案,开发适用于铝合金板材成形的小载荷高精度多功能摩擦试验机系统。该系统由运动组件、加热系统及控制系统组成。运动组件实现上模具和夹头的运动支撑;加热系统实现模具与试件单独加热;在伺服控制模式下,结合外部力传感器和光栅尺,实现试件压力和模具间隙高精度高稳定性控制。实际应用检验该试验机对不同因素的区分度和重复性,并设计正交试验,探索不同因素对铝合金板材摩擦的影响。结果表明:试验机性能稳定,重复性好;影响摩擦系数因素的重要次序为:模具温度、压力、速度、润滑剂;温度越低,压力越大,速度越快,摩擦系数越小;同一种类型的润滑剂对摩擦系数的影响较小。随着压力的增大,摩擦系数减少的趋势越来越小,逐渐趋于平稳。

基于FLD的温热成型条件下铝合金板冲压板料的成型性能研究

在最近几年内，关于轻量化材料的研究越来越多，在轻量化材料当中，铝合金在室温状态下，其成形的性能相对较差，温热成型工艺能够有效的解决铝合金室温状态下存在的成形差的问题。FLD多应用在分析板料冲压成形模拟当中，尤其是在温热成形的状态下，能够有效的判断其成形性能。本文首先对FLD进行了基本概述，然后针对温热成型条件下5754铝合金板冲压板料的相关实验阐述和分析，最后，提出了影响因素对FLD影响的分析和误差的量化。

Influence of dent on residual ultimate strength of 2024-T3 aluminum alloy plate under axial compression

Drop-weight impact tests were conducted on 2024-T3 aluminum plates with five types of impactors, and then the effects of the dent on the residual ultimate strength of the 2024-T3 specimens were investigated through axial compression tests. Results indicate that with increase in dent depth, the five types of dents affect the ultimate strength of the plate in different trends. Nevertheless, other than the plate global deflection caused by impacting, the dent itself has unremarkable effect on the ultimate strength. The mathematical expressions are derived regarding the relationship between impact energy factor and the dent depth factor as well as the compressive ultimate strength reduction rate and the dent depth factor.