Double-layer structure of seal coating which consisted of a Ni5Al bond coating and a Ni25 graphite top coating were prepared on steel substrate of gas turbine compressor cylinder block.Bond coating was prepared by atm...Double-layer structure of seal coating which consisted of a Ni5Al bond coating and a Ni25 graphite top coating were prepared on steel substrate of gas turbine compressor cylinder block.Bond coating was prepared by atmospheric plasma spraying and top coating was prepared by flame spraying.The microstructure,mechanical properties and abradability of the coating were characterized by scanning elec-tron microscope(SEM),hardness tester,universal testing machine,thermal shock testing machine and abradability testing machine.The res-ults show that the overall spraying structure of the seal coating is uniform,the nickel metal phase is the skeleton supporting the entire coat-ing,and the coating is well bonded without separation.The seal coating has a bonding strength of not less than 7.7 MPa,excellent thermal stability,and thermal shock resistance cycle numbers at 500℃more than 50;the scratch length,deepest invasion depth and wear amount of the coating increase with rise of test temperature,with almost no coating adhesion,indicating that the seal coating has excellent abradability.展开更多
The design objectives of modern aircraft engines include high load capacity,efficiency,and stability.With increasing loads,the phenomenon of corner separation in compressors intensifies,affecting engine performance an...The design objectives of modern aircraft engines include high load capacity,efficiency,and stability.With increasing loads,the phenomenon of corner separation in compressors intensifies,affecting engine performance and stability.Therefore,the adoption of appropriate flow control technology holds significant academic and engineering significance.This study employs the Reynolds-averaged Navier-Stokes(RANS)method to investigate the effects and mechanisms of active/passive Co-flow Jet(CFJ)control,implemented by introducing full-height and partial height jet slots between the suction surface and end wall of a compressor cascade.The results indicate that passive CFJ control significantly reduces the impact of corner separation at small incidence,with partial-height control further enhancing the effectiveness.The introduction of active CFJ enables separation control at large incidence,improving blade performance under different operating conditions.Active control achieves this by reducing the scale of corner separation vortices,effectively reducing the size of the separation region and enhancing blade performance.展开更多
基金supported by Zhejiang Provincial Science and Technology Plan Project(Grant No.2022C01118).
文摘Double-layer structure of seal coating which consisted of a Ni5Al bond coating and a Ni25 graphite top coating were prepared on steel substrate of gas turbine compressor cylinder block.Bond coating was prepared by atmospheric plasma spraying and top coating was prepared by flame spraying.The microstructure,mechanical properties and abradability of the coating were characterized by scanning elec-tron microscope(SEM),hardness tester,universal testing machine,thermal shock testing machine and abradability testing machine.The res-ults show that the overall spraying structure of the seal coating is uniform,the nickel metal phase is the skeleton supporting the entire coat-ing,and the coating is well bonded without separation.The seal coating has a bonding strength of not less than 7.7 MPa,excellent thermal stability,and thermal shock resistance cycle numbers at 500℃more than 50;the scratch length,deepest invasion depth and wear amount of the coating increase with rise of test temperature,with almost no coating adhesion,indicating that the seal coating has excellent abradability.
基金National Science&Technology Major Project(Grant No.2017-II-0004-0016)National Nature Science Foundation of China(Grant No.52176044)。
文摘The design objectives of modern aircraft engines include high load capacity,efficiency,and stability.With increasing loads,the phenomenon of corner separation in compressors intensifies,affecting engine performance and stability.Therefore,the adoption of appropriate flow control technology holds significant academic and engineering significance.This study employs the Reynolds-averaged Navier-Stokes(RANS)method to investigate the effects and mechanisms of active/passive Co-flow Jet(CFJ)control,implemented by introducing full-height and partial height jet slots between the suction surface and end wall of a compressor cascade.The results indicate that passive CFJ control significantly reduces the impact of corner separation at small incidence,with partial-height control further enhancing the effectiveness.The introduction of active CFJ enables separation control at large incidence,improving blade performance under different operating conditions.Active control achieves this by reducing the scale of corner separation vortices,effectively reducing the size of the separation region and enhancing blade performance.
