Microstructure characterization and mechanical properties of thermal sprayed Ni-20wt. % Al coating

Thermal sprayed Ni-20wt. % Al coating is fabricated on 6061-T6 aluminum alloy substrates by twin-wire arc spraying （TWAS）. Experimental results present that the average bonding strength is around 53 MPa and the average hardness reaches 325 HV. The Vickers microhardness of NiAl and Ni3Al intermetaUic compounds is larger than that of the substrate, which is beneficial for improving the wear property. Wear mechanism exhibits features of adhesive wear. Friction and wear test results indicate that the wet friction coefficient is higher than the coefficient of dry friction after 200 cycles, and variations of the wet friction coefficient are relatively smaller.

High temperature oxidation resistance and microstructure change of aluminized coating on copper substrate

The outermost coating with single phase Ni2Al3 was obtained on copper surface by electrodepositing nickel followed by slurry pack aluminizing at 800 °C for 12 h. The oxidation resistance and microstructure of the coating oxidized in ambient air at 1000 °C for 25-250 h were investigated using SEM, X-ray diffraction and optical microscope methods. The results show that the copper with single phase Ni2Al3 coating possesses the best high temperature oxidation resistance, and the mass gain of the coating is 1/15 that of pure copper and 1/2 that of nickel coating, respectively. The specimen surface after being oxidized for 25 h still comprises Ni2Al3 phase. However, when the time of oxidizing treatment increases to 50 h, the Ni Al phase is formed. It is also found that the Ni2Al3 phase completely turns into Ni Al phase after oxidizing treatment for 100 h and above. The Ni Al coating shows excellent high temperature oxidation resistance when oxidation time is 250 h.

High temperature oxidation behavior of Ti(Al,Si)_3 diffusion coating on γ-TiAl by cold spray

A Ti(Al,Si)3 diffusion coating was prepared on γ-TiAl alloy by cold sprayed Al?20Si alloy coating, followed by a heat-treatment. The isothermal and cyclic oxidation tests were conducted at 900 °C for 1000 h and 120 cycles to check the oxidation resistance of the coating. The microstructure and phase transformation of the coating before and after the oxidation were studied by SEM, XRD and EPMA. The results indicate that the diffusion coating shows good oxidation resistance. The mass gain of the diffusion coating is only a quarter of that of bare alloy. After oxidation, the diffusion coating is degraded into three layers: an inner TiAl2 layer, a two-phase intermediate layer composed of a Ti(Al,Si)3 matrix and Si-rich precipitates, and a porous layer because of the inter-diffusion between the coating and substrate.

Preparation of Al_2O_3/Au nano-laminated composite coatings and their oxidation resistance on stainless steel

Al2O3/Au nano-laminated composite coatings were prepared by means of magnetron sputtering. The coating was compact and comprised of nano-laminated Al2O3 and Au layers. High temperature cyclic oxidation test was employed to investigate the oxidation resistance of the composite coatings. The results revealed that the applied Al2O3/Au nano-laminated composite coatings improved the oxidation and spallation resistance of the stainless steel substrate significantly. The mechanism accounting for oxidation resistance was related with the suppression of inward oxygen diffusion and selective oxidation of Cr in the substrate. The mechanism accounting for spallation resistance was attributed to the relaxation of thermal stress by the nano-laminated structure.

Effects of additive NaI on electrodeposition of Al coatings in AlCl_(3)-NaCl-KCl molten salts

Effects of NaI as an additive on electrodeposition of Al coatings in AlCl_(3)-NaCl-KCl(80-10-10 wt-%)molten salts electrolyte at 150°C were investigated by means of cyclic voltammetry,chronopotentiometry,scanning electron microscopy and X-ray diffraction(XRD).Results reveal that addition of NaI in the electrolyte intensifies cathodic polarization,inhibits growth of Al deposits and increases number density of charged particles.The electrodeposition of Al coatings in the AlCl_(3)-NaCl-KCl molten salts electrolyte proceeds via three-dimensional instantaneous nucleation which however exhibits irrelevance with NaI.Galvanostatic deposition results indicate that NaI could facilitate the formation of uniform Al deposits.A compact coating consisting of Al deposits with an average particle size of 3μm was obtained at a current density of 50 mA∙cm^(−2) in AlCl_(3)-NaCl-KCl molten salts electrolyte with 10 wt-%NaI.XRD analysis confirmed that NaI could contribute to the formation of Al coating with a preferred crystallographic orientation along(220)plane.

Evaluation of Oxidation of Ti-Al and Ti-Al-Cr Coatings Arc-ion Plated on Ti-60 High-temperature Titanium Alloy

High-temperature titanium alloy for aeroengine compressor applications suffers from high-temperature oxidation and environmental corrosion, which prohibits long-term service of this kind alloy at temperatures above 600℃. In an attempt to tackle this problem, Ti-48Al （at. pct） and Ti-48Al-12Cr （at. pct） protective coatings were plated on the substrate of alloy Ti-60 by arc ion plating （ALP） method. Isothermal and cyclic oxidation tests were performed in static air at elevated temperatures. Phase composition, morphology of the coatings and distribution of elements were investigated by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and energy dispersive X-ray analysis （EDX）. The results showed that the Ti-48Al coating exhibited good isothermal oxidation resistance during exposure at 800℃, but poorer resistance against oxidation at 900℃. By contrast Ti-48Al-12Cr coating demonstrated excellent isothermal oxidation resistance at both temperatures. Cyclic oxidation tests performed at 800℃ indicated that resistance and no spallation of coatings was observed. But both coatings demonstrated good cyclic oxidation at 900℃ only Ti-48Al-12Cr coating demonstrated excellent cyclic oxidation resistance.

Oxidation Behavior of Pd-Modified Aluminide Coating at High Temperature

(Ni,Pd)AI coating, prepared by low pressure pack cementation on the Ni-base superalloy M38 where Pd-20 wt pct Ni alloy was predeposited, consists of a single β-(Ni,Pd)AI phase. The initial isothermal oxidation behavior of (Ni,Pd)AI coating was investigated by TGA, XRD, SEM/EDS at 800-1100℃. Results show that oxidation kinetics accord preferably with parabolic law at 800, 900 and 1100℃, but not at 1000℃. θ-AI203 was observed at 800-1100℃. It is found that Pd plays an important role in accelerating the diffusion of Ti from the substrate to the coating surface in the aluminide coating.

Effect of MoSi_2 content on dielectric and mechanical properties of MoSi_2/Al_2O_3 composite coatings

Molybdenum disilicide （MoSi2） sheath and aluminum oxide （Al2O3） core blended powders were fabricated by spray drying. A derived coating material was produced for the application as microwave absorbers using the as prepared powders by atmospheric plasma spray （APS） technology. The effects of MoSi2/Al2O3 mass ratio on the dielectric and physical mechanical properties of the composite coatings were investigated. When the MoSi2 content of the composites increases from 0 to 45%, the flexure strength and fracture toughness improve from 198 to 324 MPa and 3.05 to 4.82 MPa-m1/2 then decline to 310 MPa and 4.67 MPa-m1/2, respectively. The dielectric loss tangent increases with increasing MoSi2 content, and the real part of permittivity decreases conversely over the frequency range of 8.2-12.4 GHz. These effects are due to the agglomeration of early molten MoSi2 particles and the increase of the electrical conductivity with increasing MoSi2 content.

Fabrication and characterization of Al_2O_3-metal composite coating on steel plate with nonpressure combustion synthesis

Al2O3-metal composite coatings with different reactants and diluents were fabricated on mild steel plate with nonpressure combustion synthesis process. The coat-ings were characterized by means of X-ray diffraction, scanning electron microscopy, and energy-dispersive spec-trometry, respectively. Thermal shock tests were carried out to determine the bond strength of the coating with the steel substrate. The results indicate that the coating is composed of α-A1203, α-（Fe-Cr） and Al2SiO5 as the main phases. It is found that the coating with the diluents of Al2O3-SiO2 and transition layer of Al2O3-Cr presents the hi.ghest hardness of 2270 HV0.2 and the lowest porosity of 3.93 %. Owing to a metallurgical bond of the coating-to-substrate, the coating exhibits a good thermal shock resistance.

Damage Mechanism of Al_2O_3 Ceramic Coatings Irradiated by CO_2 CW Laser

Rules and mechanism of damage in Al2O3 coatings irradiated by CO2 CW laser are studied in order to improve the ability of parts of equipment standing against the high power laser. Al2O3 coatings were sprayed by air plasma spray（APS） on the 45^# steel substrate, and then were irradiated by CO2 CW laser from 795 W/cm^2 to 31 830 W/cm^2. As the output power of the laser is increasing, its porosity is increasing and cracks are appearing and spreading quickly, And also the phase will transform from γ-Al2O3 to a-Al2O3 in the damaged areas. When the energy density is 17 507 W/cm^2, the coatings are destroyed completely. The thermal infection field on substrate is rather small. The laser energy is depleted by the phase transformation and cracks in Al2O3 coatings during the laser thermal shock.

Parameter optimization for plasma-sprayed Al2O3p/Al composite coatings on AZ31 magnesium alloy

Al2O3p/Al composite coatings were prepared on the surface of AZ31 magnesium alloy by plasma spraying technology with mixed powders of Al and Al2O3. An orthogonal test containing six factors and five levels was carried out to acquire the optimum technical parameters. Mierostruetures and properties of the composite coatings were studied. The results show that the coatings consist of Al2O3 particulates distributed uniformly and Al matrix, and the interface between the particulate and matrix is continuous, compact and clean. With increasing the mass fraction of Al2O3 in the mixed powders, the volume fraction of Al2O3 in the coatings iacreases. The Al2O3p/Al composite coating with 14% Al2O3 volume fraction has more compact microstrueture and more satisfactory properties.

Al_2O_3 coating for improving thermal stability performance of manganese spinel battery

The synthesis of Al2O3-coated and uncoated LiMn2O4 by solid-state method and fabrication of LiMn2O4/graphite battery were described. The structure and morphology of the powders were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The electrochemical and overcharge performances of Al2O3-coated and uncoated LiMn2O4 batteries were investigated and compared. The uncoated LiMn2O4 battery shows capacity loss of 16.5% after 200 cycles, and the coated LiMn2O4 battery only shows 12.5% after 200 cycles. The uncoated LiMn2O4 battery explodes and creates carbon, MnO, and Li2CO3 after 3C/10 V overcharged test, while the coated LiMn2O4 battery passes the test. The steadier structure, polarization of electrode and modified layer are responsible for the safety performance.

Preparation of Hydroxyapatite-titanium Dioxide Coating on Ti6Al4V Substrates using Hydrothermal-electrochemical Method

Ti6Al4V substrates were anodized in a 0.5 mol/L H_2SO_4 solution at applied voltages of 90-140 V.A hydroxyapatite-titanium oxide（HA-TiO2）coating was then deposited on the anodized Ti6Al4 V substrates via a hydrothermal-electrochemicalmethod at a constant current.The obtained films and coatings were characterized by X-ray diffraction,scanning electron microscopy,energy-dispersive X-ray spectroscopy,and Fourier-transform infrared spectrometry.The microstructures of the porous films on the Ti6Al4 V substrates were studied to investigate the effect of the anodizing voltage on the phase and morphology of the HATiO_2 coating.The results indicated that both the phase composition and the morphology of the coatings were significantly influenced by changes in the anodizing voltage.HA-TiO_2 was directly precipitated onto the surface of the substrate when the applied voltage was between 110 and 140 V.The coatings had a gradient structure and the HA exhibited both needle-like and cotton-like structures.The amount of cotton-like HA structures decreased with an increase in voltage from 90 to 120 V,and then increased slightly when the voltage was higher than 120 V.The orientation index of the（002）plane of the coating was at a minimum when the Ti6Al4 V substrate was pretreated at 120 V.

Laser Cladding Al-Si/Al_2O_3-TiO_2 Composite Coatings on AZ31B Magnesium Alloy

To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composite powders. A detailed microstructure, chemical composition, and phase analysis of the composite coatings were studied by scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffraction （XRD）. The laser cladding shows good metallurgical bonding with the substrate. The composite coatings are composed of Mgl7Al12, Al3Mg2, Mg2Si, Al2O3, and TiO2 phases. Compared to the average microhardness （50HV0.05） of the AZ3 1 B substrate, that of the composite coatings （230HV0.05） is improved significantly. The wear resistances of the surface layers were evaluated in detail. The results demonstrate that the wear resistances of the laser surface-modified samples are considerably improved compared to the substrate. It also show that the composite coatings exhibit better corrosion resistance than that of the substrate in 3.5wt% NaCI solution.

Influence of Ambient-Temperature Corrosion on the Oxidation Behavior of Al-Si Coatings

The high temperature oxidation behavior of Al Si coatings on the Ni base superalloy DZ125, with and without the ambient temperature corrosion test, was investigated. The results show that the isothermal oxidation behavior of the corroded coating changes, which has the higher mass gain than that of the original coating during the initial oxidation stage. Moreover, the cyclic oxidation resistance of the corroded coating decreases severely. The oxide scale was primarily composed of Al 2O 3, contaminated ...

Corrosion Behavior of Electrodepositing Ni/Al_2O_3 Composite Coatings under the Presence of NaCl Deposit

The morphology and corrosion behavior of Ni/Al2O3 composite coatings prepared using double-pulsed electrodepositing technique after oxidized under 800 ℃ NaCl deposit in air environment were analyzed by scanning electrical microscope (SEM), X-ray diffraction(XRD) and energy dispersive spectrum(EDS). The results showed that the corrosion of all composite coatings was accelerated under NaCl deposits, and the corrosion products were rather porous with poor adherence to the matrix. Al2O3 particles in the coatings can refine the grain size and improve the high temperature corrosion resistance of the coatings. Within the test scope, the more Al2O3 particles in the coatings, the lower corrosion rates could be obtained, and the corrosion mechanism was also discussed.

Influences of substrate temperature on microstructure and corrosion behavior of APS Ni_(50)Ti_(25)Al_(25) inter-metallic coating

In the present investigation, Ni_（50）Ti_（25）Al_（25）（at.%） mechanically alloyed powder is deposited on carbon steel substrate.Before the coating process, the substrate is heated to temperature ranging from room temperature to 400℃. The microstructure, porosity, microhardness, adhesion strength, and corrosion behavior of the coating are investigated at different substrate temperatures. Results show that coating porosity is lower on high temperature surface. Microhardness and adhesion strength of the deposition layer on the substrate without preheating have lower values than with preheating. The polarization test result shows that corrosion performance of the coating is dependent on micro cracks and porosities and the increasing of substrate temperature can improve the quality of coating and corrosion performance.

Current collectors’ effects on the electrochemical performance of LiNi_(0.6)Co_(0.2)Mn_(0.2)O_(2) suspension electrodes for lithium slurry battery

Take after the advantages of lithium-ion battery (LIB) and redox flow battery (RFB), semi-solid flow battery (SSFB) is a promising electrochemical energy storage device in renewable energy utilization. The flowable slurry electrode realizes decouple of energy and power density, while it also brings about new challenge to SSFBs, electron transport between active material and the out circuit. In this consideration, three types of current collectors (CCs) are applied to study the resistance and electrochemical performances of slurry cathodes within pouch cells for the first time. It proves that the electronic resistance (Re) between slurry electrode and the CC plays a decisive role in SSFB operation, and it is so large when Al foil is adopted that the cell cannot even work. Contact angle between Ketjen black (KB) slurry without active material (AM) and the CC is a preliminarily sign for the Re, the smaller the angle, the lower the resistance, and the better electrochemical performance of the cell.

Corrosion Resistance of Ceramic Coating on Steel Substrate

Fe/Al2O3 ceramic coating was made by spraying and sol-gel. The corrosion resistance between Fe/Al2O3 ceramic coating and steel 45# was studied. By microscope and X-ray diffraction, the binding and the composition of the interface were also analyzed. The results showed that Fe/Al2O3 ceramic coating had dense struc- ture, less porosity and better binding with the substrate which was effective to prevent erosive liquor immersing into the inside of ceramic coating. Some substances that distributed homogeneously in Fe/Al2O3 ceramic coating, such as α-Al2O3, FeAlO3 and Fe3Al, could improve the corrosion resistance of this material.