Effect of process parameters on the morphology of aluminum/copper alloy lap joints by red and blue hybrid laser welding

In order to overcome the problems of many pores,large deformation and unstable weld quality of traditional laser welded aluminumcopper alloy joints,a red-blue dual-beam laser source and a swinging laser were introduced for welding.T2 copper and 6063 aluminum thin plates were lap welded by coaxial dual-beam laser welding.The morphology of weld cross section was compared to explore the influence of process parameters on the formation of lap joints.The microstructure characteristics of the weld zone were observed and compared by optical microscope.The results show that the addition of laser beam swing can eliminate the internal pores of the weld.With the increase of the swing width,the weld depth decreases,and the weld width increases first and then decreases.The influence of welding speed on the weld cross section morphology is similar to that of swing width.With the increase of welding speed,the weld width increases first and then decreases,while the weld depth decreases all the time.This is because that the red laser is used as the main heat source to melt the base metals,with the increase of red laser power,the weld depth increases.As an auxiliary laser source,blue laser reduces the total energy consumption,consequently,the effective heat input increases and the spatter is restrained effectively.As a result,the increase of red laser power has an enhancement effect on the weld width and weld depth.When the swing width is 1.2 mm,the red laser power is 550 W,the blue laser power is 500 W,and the welding speed is 35 mm/s,the weld forming is the best.The lap joint of T2 copper and 6063 aluminum alloy thin plate can be connected stably with the hybrid of blue laser.The effect rules of laser beam swing on the weld formation were obtained,which improved the quality of the joints.

Extraction of lithium from salt lake brine by aluminum-based alloys

Salt lake brine was reacted with activated aluminum-based alloys and lithium was precipitated.The effects of aluminum-based alloys on precipitating lithium were investigated and the reasonable alloy used to extract lithium from brine was obtained.The effects of the mole ratio of Al to Li and Ca content of Al-Ca alloy,the initial concentration of lithiumion ion in solution,reaction temperature and reaction time on the adsorption rate of lithium were studied,and the optimized process parameters were determined.The results show that the mole ratio of Al to Li and Ca content of Al-Ca alloy and reaction temperature have great influences on the precipitation rate of lithium.The precipitation rate of lithium reaches 94.6% under the optimal condition,indicating that Al-Ca alloy is suitable for the extraction of lithium from salt lake brine.

Microstructures and properties analysis of dissimilar metal joint in the friction stir welded copper to aluminum alloy

This paper mainly concentrated on the feasibility of friction stir welding of dissimilar metal of aluminum alloy to copper （I2） and a preliminary analysis of welding parameters influencing on the microstructures and properties of joint was carried out. The results indicated that the thickness of workpiece played an important role in the welding parameters which could succeed in the friction stir welding of dissimilar metal of copper to aluminum alloy, and the parameters were proved to be a narrow choice. The interfacial region between copper and aluminum in the dissimilar joint was not uniformly mixed, constituted with part of incomplete mixing zone, complete mixing zone, dispersion zone and the most region＇ s boundary was obvious. Meantime a kind banded structure with inhomogeneous width was formed. The intermetallic compounds generated during friction stir welding in the interfacial region were mainly CugAl4, Al2Cu etc, and their hardness was higher than oihers.

The superplastic deformation of electron beam welded aluminum lithium alloy

The superplastic deformation behavior and microstructure evolution of electron beam welded 5A90 aluminum lithium alloy were investigated. The results indicated that the electron beam weld joint had good superplasticity under a suitable deformation condition. The elongation increased first and then decreased with increasing deformation temperature and initial strain rate,and the maximal elongation of 171.1% was obtained at the temperature of 450 ℃ and the strain rate of 5 × 10^(-3) s^(-1).The microstructure observation indicated that the fine equiaxed dendrite of weld bead transformed into coarse equiaxed in the initial stage( strain ε≤0.7),then refined in the later stage of superplastic deformation.The eutectic structure gradually decreased with the increase of strain. While the microstructure of HAZ was refined and equiaxed with the increase of strain.

GROWTH BEHAVIOR OF SHORT FATIGUE CRACKS FOR ALUMINUM- LITHIUM ALLOY 8090

The growth behaviors of short through cracks (0.2 < △a < 2.2mm) and long cracks are compared using CT type specimens in aluminum-lithium alloy 8090 T651. It is found that the short cracks grow much more than long ones and are observed to grow at the stress intensity ranges far below the long crack threshold. The distinction of growth bahavior between short and long cracks is attributed to the difference of their crack closure effect. The growth behavior of short cracks can be rationalized with that of long ones in terms of effective stress intensity ranges. The upper demarcation value of short through cracks for aluminum-lithium alloy 8090 is presented.

Effect of equal-channel angular pressing on pitting corrosion resistance of anodized aluminum-copper alloy

The effect of equal-channel angular pressing(ECAP) on the pitting corrosion resistance of anodized Al-Cu alloy was investigated by electrochemical techniques in a solution containing 0.2 mol/L AlCl3 and also by surface analysis.Anodizing was conducted for 20 min at 200 and 400 A/m2 in a solution containing 1.53 mol/L H2SO4 and 0.018 5 mol/L Al2(SO4)3·16H2O at 20 ℃.Anodized Al-Cu alloy was immediately dipped in boiling water for 20 min to seal the micro pores present in anodic oxide films.The time required before initiating pitting corrosion of anodized Al-Cu alloy is longer with ECAP than without,indicating that ECAP process improves the pitting corrosion resistance of anodized Al-Cu alloy.Second phase precipitates such as Si,Al-Cu-Mg and Al-Cu-Si-Fe-Mn intermetallic compounds are present in Al-Cu alloy and the size of these precipitates is greatly decreased by application of ECAP.Al-Cu-Mg intermetallic compounds are dissolved during anodization,whereas the precipitates composed of Si and Al-Cu-Si-Fe-Mn remain in anodic oxide films due to their more noble corrosion potential than Al.FE-SEM and EPMA observation reveal that the pitting corrosion of anodized Al-Cu alloy occurs preferentially around Al-Cu-Si-Fe-Mn intermetallic compounds,since the anodic oxide films are absent at the boundary between the normal oxide films and these impurity precipitates.The improvement of pitting corrosion resistance of anodized Al-Cu alloy processed by ECAP appears to be attributed to a decrease in the size of precipitates,which act as origins of pitting corrosion.

Influence Mechanism of Cerium on the Threshold of Short Fatigue Crack for Aluminum-lithium Alloy 2090

The thresholds of short fatigue cracks for aluminum-lithium alloys 2090 and 2090+Ce are quantitatively evaluated. The essential reason resulting in stronger short crack effect has been ascertained. Influence of cerium on the threshold of short fatigue cracks for aluminum-lithium alloy 2090 was investigated. The results show that, by adding Ce into this alloy, DeltaK(i) and DeltaK(Cl.th) are increased. The influence mechanism of Ce on the threshold of short fatigue crack for alloy 2090 was explored fi om the bound energy, T, phase, the energy of anti-phase boundary, the energy of super-lattice intrinsic stacking fault and the electron bonds. By adding Ce into alloy 2090, the bound energy of Cu atom in this alloy is increased; the effect of thinning and dispersing T, phase is obtained; the effect of increasing the energy of anti-phase boundary and decreasing the energy of super-lattice intrinsic stacking fault for delta ' phase can be achieved.

Physical Essence of Long Fatigue Crack Growth Behavior for Aluminum－lithium Alloy

The growth behavior of fatigue cracks for alurninum-lithium alloy 2090 and traditional aluminum alloy2024 was investisated. Specific einphasis was placed on explorins the correlation among crack closure effect,intrinsic growth resistance and fractographic features. A comparing to alloy 7075 , alloy 2090 shows the excel-lent nominal growth resistance of fatigue cracks, inferior intrinsic growth resistance in the near-threshold zoneand superior one in the Ⅲ zone. The mechanism of extrinsic toughness effect in the near-threshold zone iscrack closure effect. The excellect norninal and intrinsic growth resistance of fatigue cracks in the Ⅲ zone is at-tributed to the delamination toughness effect. A certain level of crack closure effect and the near-delaminationtoughness effect ean be achieved in the Paris zone.

Influence of oxidant KMnO_4 on film-forming process of rare earth metal conversion coating on LY12 aluminum alloy

A Cu/Al galvanic couple was established to study the influence of the oxidantKMnO_4 on the film-forming process of rare earth metal (REM) conversion coating on LY12 aluminumalloy. It is found that the galvanic couple simulative experiment accords with the actual immersion,and it can be substantially used to simulate the behavior of LY12 aluminum alloy in thefilm-forming process. It is showed that the formation of the coating is quickened in CeCl_3 solutioncontaining KMnO_4 compared with that not containing KMnO_4. XPS results reveal that the coatingformed on cathode is composed of oxide or hydroxide of Ce and Mn, so the mechanism of formation ofREM conversion coating changes when KMnO4 is added.

Inhibition effects of PMA/SbBr_3 complex inhibitor on copper and copper-nickel alloy in LiBr solutions

The effects of PMA/SbBr3 inhibitor on copper and copper-nickel alloy in 55%LiBr solution were investigated by chemical immersion and electrochemical measurements. The results indicate that in boiling 55%LiBr solution containing PMA/SbBr3 inhibitor, corrosion rates of copper and copper-nickel alloy are 67.48μm/a and 38.14μm/a, respectively. Since both anodic and cathodic electrochemical reactions can be inhibited, PMA/SbBr3 belongs to complex inhibitor. PMA has the effect of inhibiting hydrogen evolution and [PMo<sup>12 O<sup>40 ]3- , the anion of PMA, has a strong oxidizing effect. Sb3+ also shows an oxidizing effect. It may exist in LiBr solutions stably with PMA. Because of the synergistic effect of PMA and Sb3+ , a protective film, comprising CuO, Cu2O and Sb, formed on copper and copper-nickel alloy surface may prevent Br-from diffusing to the surface of metals. As a result, the anticorrosion performance of copper and copper-nickel alloy may be improved.

Effect of Cu on microstructure and mechanical properties of 2519 aluminum alloy

The effect of Cu on the microstructure and mechanical properties of 2519 aluminum alloy was investigated by means of tensile test, microhardness test, transmission electron microscopy, and scanning electron microscopy. The results show that when the content of Cu is less than 6.0%, the strength of 2519 aluminum alloy increases with the increase of Cu content; when the content of Cu is more than 6.0%, the strength of the alloy decreases. The hardening effect of the aged alloy is accelerated at 180℃ and the time to peak age is reduced, but the plasticity of the alloy gradually decreases with the increase of Cu content. However, the hardening effect of the aged alloy decreases with the increase of Cu as the content of Cu is over 6.0%. The optimal content of Cu of 2519 aluminum alloy is 6.0%, at which the alloy has best tensile strength and plasticity.

COLOR CHARACTERISTICS OF BINARY COPPER-BASE ALLOYS

The effect of Al, Zn, Sn, Mn, Si and Ni on the color characteristics of binary copper-base alloys has been researched systematically and quantitatively. The results show that all alloying elements decrease the red content of an alloy at different levels but have different effects on the yellow color. Al and Zn enhance the yellow content of an alloy, whereas Sn, Mn, Si and Ni decrease the yellow content. When the alloys with different karat gold colors are imitated, Al and Zn are the most important color mixing elements and Sn, Mn, Si and Ni can be used as auxiliary.

Corrosion resistance of 2195 aluminum alloy treated by multi-step-heating-rate controlled process

2195 aluminum-lithium alloy was widely applied in the aviation and aerospace industry, but it is highly susceptible to pitting and intergranular corrosion undergoing sever corrosive circumstance and moisture atmosphere. To solve this problem and consequently to prolong its service life, a multi-step-heating-rate(MSRC) process was carried out. Investigations were carried out to find the effect of the MSRC process on the alloys corrosion resistance. It is found that the MSRC process is more favorable for the uniform phase precipitation by comparing the corrosion resistance of samples treated by traditional heat treatments. The potential difference between phases can be reduced and intergranular corrosion is able to be prohibited efficiently. Besides, the rare earth infiltration is beneficial to improving the corrosion resistance. As heating time increases, the corrosion resistance declines gradually, samples treated by artificial aging and solid solution also exhibit a better corrosion resistance.

Influence of thermomechanical treatments on localized corrosion susceptibility and propagation mechanism of AA2099 Al-Li alloy

In order to manifest the influence of specific microstructural component on the development of severe localized corrosion in an AA2099 aluminum-lithium alloy, the corrosion behavior of the alloy subjected to solution heat treatment, cold working and artificial ageing was investigated. Immersion testing and potentiodynamic polarization were employed to introduce localized corrosion; scanning electron microscopy and transmission electron microscopy were used to characterize the alloy microstructure and corrosion morphology. It was found that the susceptibility of the alloy to severe localized corrosion was sensitive to thermomechanical treatments. Additionally, the state of alloying elements influenced the mechanism of localized corrosion propagation. Specifically, the alloy in T8 conditions showed higher susceptibility to severe localized corrosion than that in other conditions. During potentiodynamic polarization, the alloy in solution heat-treated and T3 conditions displayed crystallographic corrosion morphology while the alloy in T6 and T8 conditions exhibited selective attack of grain interiors and grain boundaries in local regions.

Effect of partition coefficient on microsegregation during solidification of aluminium alloys

In the modeling of microsegregation, the partition coefficient is usually calculated using data from the equilibrium phase diagrams. The aim of this study was to experimentally and theoretically analyze the partition coefficient in binary aluminum--copper alloys. The sam- ples were analyzed by differential thermal analysis （DTA）, which were melted and quenched from different temperatures during solidifica- tion. The mass fraction and composition of phases were measured by image processing and scanning electron microscopy （SEM） equipped with an energy-dispersive X-ray spectroscopy （EDS） unit. These data were used to calculate as the experimental partition coefficients with four different methods. The experimental and equilibrium partition coefficients were used to model the concentration profile in the primary phase. The modeling results show that the profiles calculated by the experimental partition coefficients are more consistent with the experi- mental profiles, compared to those calculated using the equilibrium partition coefficients.

Microstructure and properties characteristic during interrupted multi-step aging in Al-Cu-Mg-Ag-Zr alloy

The effects of interrupted multi-step aging on the microstructure and properties of A1-Cu-Mg-Ag-Zr alloy were studied by tensile, hardness, electrical conductivity tests and transmission electron microscopy （TEM）. Interrupted multi-step aging delayed the peak aging time compared to one-step aging and kept the same levels of hardness, electrical conductivity, ultimate tensile strength （UTS）, yield strength （YS） and elongation as those of the T6 temper alloy while increased the fracture toughness notably. Ω phase and a little θ＇ phase precipitated and grew simultaneously in the process of one-step aging at 160℃. During the second-step aging at 65℃ of interrupted multi-step aging, no TEM characteristic of Ω precipitates could be found. During the third step of interrupted multi-step aging, Ω began to dominate the microstructure like what happened in the process of one-step aging. The difference of properties between the T6 temper and the interrupted multi-step aged alloys might be related to the different precipitation sequences in the process of the two heat treatment technologies.

Tensile properties and hot tearing susceptibility of cast Al–Cu alloys containing excess Fe and Si

This study was undertaken to investigate the tensile properties and hot tearing susceptibility of cast Al–Cu alloys containing excess Fe(up to 1.5 wt%)and Si(up to 2.5 wt%).According to the results,the optimum tensile properties and hot tearing resistance were achieved at Fe/Si mass ratio of 1,where theα-Fe phase was the dominant Fe compound.Increasing the Fe/Si mass ratio above unity increased the amounts of detrimentalβ-Cu Fe platelets in the microstructure,deteriorating the tensile properties and hot tearing resistance.Decreasing the mass ratio below unity increased the size and fraction of Si needles and micropores in the microstructure,also impairing the tensile properties and hot tearing resistance.The investigation of hot-torn surfaces revealed that theβ-Cu Fe platelets disrupted the tear healing phenomenon by blocking interdendritic feeding channels,while theα-Fe intermetallics improved the hot tearing resistivity due to their compact morphology and high melting point.

Effect of rare earth samarium addition on the kinetics of precipitation in Al-Cu-Mn casting alloy

The mechanical properties of Al-Cu-Mn casting alloy mainly depend on the morphology, distribution, size, and number ofθ′（Al2Cu） precipitates. In this study, we have analyzed the effect of rare earth samarium （Sm） addition on the kinetics of precipitation in the Al-Cu-Mn casting alloy by using differential scanning calorimetry （DSC） and high-resolution transmission electron microscopy. Thermal ef-fect peaks that are attributed to the formation and the dissolution of Guinier-Preston （GP） zone andθ′phase were identified from the DSC curves. The activation energy ofθ′formation was calculated by using both the Kissinger method and the analytical model, and the corre-sponding results were compared. Results suggest that the activation energy ofθ′formation in Al-Cu-Mn alloy is dramatically higher than that in Al-Cu-Mn-Sm alloy. Accordingly, it is concluded that the addition of rare earth Sm decreases the activation energy ofθ′formation and promotes the formation ofθ′precipitates.

Texture evolution of Al-Mg-Li aeronautical alloys in in-situ tension

Texture evolution in extruded and hot-rolled Al-Mg-Li aeronautical alloys during in-situ tension was investigated by using elec-tron backscattered diffraction （EBSD）. A field emission scanning electron microscope （FE-SEM） and a MICROTEST-5000 tensile stage were used to carry out in-situ tension tests and observations. The crystallographic texture of the extruded sample changed from weak cube texture {001}〈100〉 to texture {018}〈081〉 during tension fracture. However, strong Brass {110}〈112〉 in the hot-rolled sample was modi-fied into a mixture texture component of Brass {110}〈112〉 and S {123}〈634〉 during tension fracture. Texture evolution in the two samples during tension can be explained by the rotation of grain orientation.