Effect of Ca^(2+) on CO_2 corrosion properties of X65 pipeline steel

The effect of Ca^2＋ on CO2 corrosion to X65 pipeline steel was investigated in the simulated stratum water of an oil field containing different concentrations of Ca^2＋. It is found that Ca^2＋ can enhance the corrosion rate, especially in the Ca^2＋ concentration from 256 to 512 mg/L, which can be attributed to the growing grain size and loosing structure of corrosion scales with increasing Ca^2＋ concentration. X-ray diffraction （XRD） and X-ray photoelectron spectroscopy （XPS） investigations reveal that a complex carbonate （Fe, Ca）CO3 forms at high Ca^2＋ concentration due to the gradual replacement of Fe^2＋ in FeCO3 by Ca^2＋.

Wear Resistance of CO_2 Corrosion Product Scale Formed at High Temperature

To investigate the correlation between structure characteristics and wear resistance of CO2 corrosion product scales at high temperature and high pressure, an autoclave was used to prepare CO2 corrosion product scales on N80 steel in carbon dioxide corrosion environment. The correlation between wear resistance of the scales and many other factors, such as temperature, pressure, morphology, structure, velocity of fluid medium, sand grain size, and so on, was comparatively analyzed by a self assembled wear device, and the scale morphologies before or after being worn were observed by scanning electron microscope （SEM）. And then the surface grain size and thickness of scale were measured. The results showed that the cross-section of the corrosion scale was of a double-layer structure, the outer layer of which was composed of regular crystals, whereas the inner layer was a thin scale of fine grains. The outer grain size and thickness of scale varied with temperature, and the initial wear loss was consistent with the surface grain size; at the same time, the total wear loss corresponded to the thickness of scale. Compared to wear resist- ance in different depths of the scale, it was found that the structure of scale was a double-layer structure in cross-section, and the wear resistance of inner layer was better than that of the outer layer; the closer the scale to the matrix, the greater was the wear resistance of scale; and the larger the size or the higher the rotary speed of solid grain in multiphase flowing medium, the more was the wear loss of scale.

Microstructural, wettability, and corrosion behaviour of TiO_(2) thin film sputtered on aluminium

The study investigated the application of radiofrequency(RF)-sputtered TiO2 coatings at various temperatures to enhance the hydrophobicity and corrosion resistance of Al6061 alloy.The research aimed to establish a correlation between the coating process and the resulting surface properties.Surface roughness and wettability were quantified with a surface profilometer and goniometer.Additionally,chemical boiling and salt spray corrosion tests were conducted to evaluate any topographical changes during these procedures.The analysis further involved the use of field-emission scanning electron microscopy(FESEM),energy-dispersive spectroscopy(EDS),and X-ray diffraction(XRD)techniques to characterize the deposited coatings.The findings indicated that the TiO2 coating applied at 500℃exhibited the highest water contact angle and superior corrosion resistance compared to other temperatures.Surface characterization confirmed that this specific TiO_(2) coating at 500℃ effectively delays corrosion due to its hydrophobic behavior,making it durable for industrial applications.

LPCS Ni-Zn-Al_(2)O_(3) Intermediate Layer Enhanced SPS NiCr-Cr_(3)C_(2) Coating with Higher Corrosion and Wear Resistances

The double-layer NiCr-Cr_(3)C_(2)/Ni-Zn-Al_(2)O_(3) coatings with sufficient corrosion and wear resistance were prepared on low carbon steel substrates.The intermediate layers Ni-Zn-Al_(2)O_(3) were fabricated by using low-pressure cold spray (LPCS) method to improve the salt fog corrosion resistance properties of the supersonic plasma spray (SPS) NiCr-Cr_(3)C_(2) coatings.The friction and wear performance for the double-layer and single-layer NiCr-Cr_(3)C_(2) coatings were carried out by line-contact reciprocating sliding,respectively.Combined with the coating surface analysis techniques,the effect of the salt fog corrosion on the tribological properties of the double-layer coatings was studied.The results showed that the double-layer coatings exhibited better wear resistance than that of the single-layer coatings,due to the better corrosion resistance of the intermediate layer;the wear mass losses of the double-layer coatings was reduced by 70%than that of the single layer coatings and the wear mechanism of coatings after salt fog corrosion conditions is mainly corrosion wear.

Effect of chromium on hot corrosion behavior of arc-sprayed NiCr coatings

In this article,NiCr coatings with chromium content of 13%,27%and 41%were prepared by arc spraying.They were exposed in molten salts(NaCl-Na_(2)SO_(4))at 800℃for 200 hours.The effect of chromium content on the hot corrosion behavior of the coatings was in-vestigated.X-ray diffraction(XRD)and scanning electron microscope with energy dispersion spectrum(SEM-EDS)were used to analyze the phase compositions,morphologies and chemical compositions of the coatings.The results show that NiCr13 coating exhibited the worst hot corrosion resistance due to the low chromium content,which resulted in NiO being the major reaction product.It should be noted that the hot corrosion resistance of NiCr27 coating was better than that of NiCr41 coating.The basic fluxing of Cr_(2)O_(3) lowered its protection during the hot corrosion process and led to the formation of porous Cr_(2)O_(3) on the NiCr41 coating.The molten salts accelerated the oxidation reac-tion resulting in thicker and porous oxide scales formed on the surfaces of coatings.

PRP点注联合CO_2点阵激光治疗烧伤后增生瘢痕的效果观察

观察自体富小板血浆(PRP)点注技术与CO_2点阵激光技术联合治疗烧伤后增生瘢痕的临床疗效和安全性。方法 将在本院烧伤整形科就诊的烧伤后并发瘢痕增生患者列为本次研究对象,依据访谈和研究知情同意书签署结果将知情同意参与本次研究的30例患者纳为观察组,并选择未参与本研究,接受常规治疗的30例患者作为对照组。对照组按照瘢痕增生常规给予CO_2点阵激光治疗;观察组采用自体PRP微针点注技术联合CO_2点阵激光治疗。每2个月治疗一次,连续治疗3次为一疗程,观察并记录治疗前后两组的皮损治疗效果、温哥华瘢痕量表(VSS)评分以及治疗过程中的不良反应发生率。结果 观察组统计共90.00%的治疗有效率高于对照组统计66.67%的治疗有效率,组间统计学差异明显(P<0.05);两组到诊时的首次VSS测试结果,平均得分相近(P>0.05),一疗程后,两组的VSS评分均有明显下降,观察组的下降幅度大于对照组(P<0.01);治疗过程中,观察组的不良反应发生率明显低于对照组(P<0.05)。结论 自体PRP点注技术联合CO_2点阵激光治疗烧伤后瘢痕增生,不仅疗效显著,且安全性高,还能有效改善VSS评分,值得临床推广用。

Comparative study on CO_2 corrosion behavior of N80,P110,X52 and 13Cr pipe lines in simulated stratum water

To better understand the carbon dioxide (CO2) corrosion behavior of carbon steel and its influence on petroleum development (including drilling,production and transportation) in the Daqing Oilfield,CO2 corrosion behaviors of N80,P110,X52 and 13Cr pipe lines in simulated solution at high temperature and high pressure condition are investigated by dynamic corrosion experiments,scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS) analyses.Results show that the corrosion rate of all pipe lines increases quickly when CO2 partial pressure increases from 0.5 to 1.5 MPa,but it slows down when CO2 partial pressure further increases from 1.5 to 4.5 MPa,during which localized corrosion is prevailing.When the experimental temperature ranges from 60 to 120°C,localized corrosion prevails.The corrosion rate of all pipe lines decreases sharply when the temperature changes from 60 to 100°C,and it becomes stable after the temperature is higher than 100°C.When the flow rate is in the range of 0–1.5 m/s,the corrosion rate of sample X52 remains unchanged,but localized corrosion gradually becomes very serious when the flow rate further increases.By analyzing the corrosion product scales of sample 13Cr,some remarkable phenomena are observed.At the temperature range of 60–100°C,the corrosion product scales are loose and thick,but become very compact when the temperature increases above 100°C.In the later case,localized corrosion is prevailing.The main components of the corrosion product scales are FeCO3 and Cr2O3.

Corrosion Behavior about Tubing Steel in Environment with High H_2S and CO_2 Content

The corrosion behavior of C100 steel in simulated environments with high H2S and CO2 content was studied through high-temperature and high-pressure autoclave, and the HaS stress corrosion cracking （SSC） resistance of C100 steel was evaluated by SSC tests. Scanning electron microscopy （SEM）, transmission electron microscope （TEM） and X-ray diffraction （XRD） technique were employed to characterize the corrosion products and the metal matrix. The results indicate that all of the corrosion products in this investigation are mainly composed of different types of iron sulfide such as Fe0.95S, FeS0.9, F0.985S, Fe7S8 and FeS, and the absence of iron carbonate in the corrosion scales suggests that the corrosion process is governed by H2S corrosion. The corrosion rate decreases in the initial stage and then increases with the enhancement of the temperature. There exists a minimum corrosion rate at about 110 ℃. Under the partial pressure of H2S lower than 9 MPa, the corrosion rate decreases with the increase of P112S While over 9 MPa, a higher P112S will result in a faster corrosion process. When the applied stress is 72%, 80% and 85% of actual yield strength （AYS）, all tested specimens show no crack, which reveals a superior SSC resistance.

Formation Characteristic of CO_2 Corrosion Product Layer of P110 Steel Investigated by SEM and Electrochemical Techniques

Formation characteristic of CO2 corrosion product layer on the surface of P110 steel was investigated in simulated oilfield environment using massqoss experiment, potentiodynamic polarization curve, impedance spectroscopy, and SEM micrograph analysis. Samples of different times up to 240 h were tested during exposure. Corrosion product was primarily composed of Fe（Ca, Mg）（CO3 ）2, which was distinguished by two layers. With an increase in the exposure time, the charge transfer resistance and polarization resistance increased progressively, the uniform cor- rosion rate decreased, and the corrosion reaction was controlled by the diffusion process instead of the activation process. All phenomena were attributed to the formation of the protective corrosion product layer. More compact and lower porosity of the layer made it more difficult to transfer and diffuse through the corrosion product layer for the charges and ions. Similar results were obtained bv electrochemical test and mass-loss experiment.

Predictive Model for Corrosion Rate of Oil Tubes in CO_2/H_2S Coexistent Environment Part Ⅰ: Building of Model

Based on an analysis of the existing models of CO 2 corrosion in literatures and the autoclave simulative experiments, a predictive model of corrosion rate (r corr) in CO 2/H 2S corrosion for oil tubes has been established, in which r corr is expressed as a function of pH, temperature (T), pressure of CO 2 (P CO 2) and pressure of H 2S (P H 2S). The model has been verified by experimental data obtained on N80 steel. The improved features of the predictive model include the following aspects: (1) The influence of temperature on the protectiveness of corrosion film is taken into consideration for establishment of predictive model of the r corr in CO 2/H 2S corrosion. The Equations of scale temperature and scale factor are put forward, and they fit the experimental result very well. (2) The linear relationship still exists between ln r corr and ln P CO 2 in CO 2/H 2S corrosion (as same as that in CO 2 corrosion). Therefore, a correction factor as a function of P H 2S has been introduced into the predictive model in CO 2/H 2S corrosion. (3) The model is compatible with the main existing models.

Corrosion Inhibition of Imidazoline Derivates with Benzene Rings on Mild Steel in CO_2-Saturated Brine Solution

Corrosion inhibition of three imidazoline derivates with different numbers of benzene rings,namely 2-phenyl-1-ethylamino imidazoline（CI-1）,2-phenyl-1-ethylamino-1-methylbenzyl quaternary imidazoline（CI-12） and 2-phenyl-1-benzoyl ethylamino imidazoline（CI-13）,on mild steel in CO2-saturated brine solution was evaluated by mass-loss method and potentiodynamic polarization method.The results show that the three imidazoline derivates can inhibit CO2 corrosion effectively with CI-12 ranking the highest.They mainly restrain the anodic dissolution and act as anodic-type inhibitors.The adsorptions of these derivates on the mild steel surface follow the Langmuir adsorption isothermal equation and belong to chemical adsorption.

CO_2 Corrosion and Grooving Corrosion Behavior of the ERW Joint of the Q125 Grade Tube Steel

In order to investigate the CO2 corrosion behavior and the grooving corrosion susceptibility of electric resistance welded tubes of the Q125 grade, the high temperature and high pressure autoclave was employed to conduct CO2 corrosion experiments for the welded joint. The mechanisms of grooving corrosion and the factors influencing grooving corrosion susceptibility were identified by electrochemical measurement, microstructure observation, residual stress examination, micro-region composition and orientation analysis. The CO2 corrosion results show that the corrosion resistance of the base material is the best, followed by heataffected zone and the welded seam is the worst. The grooving corrosion occurred in the welded seam, and the grooving corrosion susceptibility of welded seam is relativity high. The dominated reason for the grooving corrosion of the electric resistance welded joint is the notable inclusions consisting of MnS as the main content in the welded seam. The proportion of high-angle grain boundaries in the welding zone is higher than that of base metal and the heat affected zone, which plays an important role in the corrosion behavior of the welded seam.

The role of Cr content on the corrosion resistance of carbon steel and low-Cr steels in the CO_(2)-saturated brine

The selection of appropriate materials for the transportation pipelines is of vital importance to ensure the safety operation in Carbon Capture,Utilisation and Storage(CCUS).To clarify the effects of Cr content in steel on the resistance against general and localised corrosion,electrochemistry methods combined with pH measurements and various surface analysis techniques were implemented on X65,1Cr,3Cr and 5Cr steel samples in a CO_(2)-saturated solution at 60°C and pH 6.6 during 192 h of immersion.Additionally,thermodynamic and kinetic analyses of the formation of the corrosion products on carbon steel and low-Cr steels were performed.The results show that the general corrosion resistance increased with rising Cr content without the presence of significant corrosion products formation.However,with the formation and development of the corrosion products,the general corrosion resistance reduced with the increase in Cr content.The formation of the compact crystalline FeCO3 on X65 and 1Cr steel surfaces offered superior general corrosion protection,while cannot provide enough localised corrosion protection.By contrast,the double-structural corrosion product layers on 3Cr and 5Cr steels notably suppressed the localised corrosion,but providing poor protection against general corrosion over long immersion periods.This study reveals the contributions of Cr content on general and localised corrosion resistance at various periods,providing references for material selection and evaluation in CO_(2) environments relevant for CCUS.

High-performance triboelectric nanogenerator based on ZrB_(2)/polydimethylsiloxane for metal corrosion protection

Metal corrosion causes billions of dollars of economic losses yearly.As a smart and new energy-harvesting device,triboelectric nanogenerators(TENGs)can convert almost all mechanical energy into electricity,which leads to great prospects in metal corrosion prevention and cathodic protection.In this work,flexible TENGs were designed to use the energy harvested by flexible polydimethylsiloxane(PDMS)films with ZrB_(2)nanoparticles and effectively improve the dielectric constant by incorporating ZrB_(2).The open-circuit voltage and short-circuit current were 264 V and 22.9μA,respectively,and the power density of the TENGs reached 6 W·m^(-2).Furthermore,a selfpowered anti-corrosion system was designed by the rectifier circuit integrated with TENGs,and the open-circuit potential(OCP)and Tafel curves showed that the system had an excellent anti-corrosion effect on carbon steel.Thus,the system has broad application prospects in fields such as metal cultural relics,ocean engineering,and industry.

二氧化碳-水-岩作用机理及微观模拟方法研究进展

系统综述CO_(2)-水-岩复杂作用机理、多孔介质反应输运(溶解、沉淀及沉淀运移)微观模拟、CO_(2)-水-岩系统微观模拟3个方面的研究进展,指出目前研究存在的主要问题并提出了关于未来研究方向的建议。CO_(2)注入储集层后,不仅存在常规渗流体系的流动和传质作用,还会产生溶解、沉淀及沉淀运移等特殊物理化学现象,其耦合作用导致多孔介质的孔渗参数变化规律复杂。孔隙尺度的微观渗流模拟,可以得到孔喉三维空间内的详细信息,且能显性观察到多孔介质流-固界面随反应的变化。目前研究主要在复杂作用机理解耦合、多矿物差异性反应表征、沉淀生成机理及表征(晶体成核和矿物脱落)、沉淀-流体相互作用模拟方法、多物理化学过程耦合渗流机制等方面存在局限。未来研究中,需要创新实验方法对“溶解—沉淀—沉淀运移”解耦合,提高矿物地球化学反应相关参数实验测试的准确度,在不同沉淀机理可靠表征的基础上,建立沉淀-流体相互作用模拟方法,并有机耦合各个物理化学过程,最终实现对CO_(2)-水-岩系统中“溶解—沉淀—沉淀运移”的耦合渗流模拟。

Influence of tool rotational speed on mechanical and corrosion behaviour of friction stir processed AZ31/Al_(2)O_(3)nanocomposite

Nano-sized reinforcements improved the mechanical characteristics efficiently by promoting more implicit particle hardening mechanisms compared to micron-sized reinforcements.Nano-sized particles lessen the critical particle solidification velocity for swamp and thus offers better dispersal.In the present investigation,the friction stir processing(FSP)is utilized to produce AZ31/Al_(2)O_(3)nanocomposites at various tool rotation speeds(i.e.,900,1200,and 1500 rpm)with an optimized 1.5%volume alumina(Al_(2)O_(3))reinforcement ratio.The mechanical and corrosion behavior of AZ31/Al_(2)O_(3)-developed nanocomposites was investigated and compared with that of the AZ31 base alloy.The AZ31 alloy experienced a comprehensive dynamic recrystallization during FSP,causing substantial grain refinement.Grain-size strengthening is the primary factor contributed to the enhancement in the strength of the fabricated nanocomposite.Tensile strength and yield strength values were lower than those for the base metal matrix,although an upward trend in both values has been observed with an increase in tool rotation speed.An 19.72%increase in hardness along with superior corrosion resistance was achieved compared to the base alloy at a tool rotational speed of 1500 rpm.The corrosion currents(Jcorr)of all samples dropped with increase in the rotational speed,in contrast to the corrosion potentials(Ecorr),which increased.The values of Jcorr of AZ31/Al_(2)O_(3)were 42.3%,56.8%,and 65.5%lower than those of AZ31 alloy at the chosen rotating speeds of 900,1200,and 1500 rpm,respectively.The corrosion behavior of friction stir processed nanocomposites have been addressed in this manuscript which has not been given sufficient attention in the existing literature.Further,this work offers an effective choice for the quality assurance of the FSP process of AZ31/Al_(2)O_(3)nanocomposites.The obtained results are relevant to the development of lightweight automobile and aerospace structures and components.

煤矿充填固碳理论基础与技术构想

在国家“双碳”目标背景下,如何减少煤炭行业的碳排放、实现碳封存已成为亟待解决的难题。煤炭行业作为高碳化石能源生产者和主体碳排放源提供者,在生产和消费过程中引发的大宗固废堆存、大型采空区形成和大量CO_(2)排放是制约煤炭可持续开发利用与绿色健康发展的瓶颈所在。为协同解决二氧化碳封存与矿山固废消纳问题,将大宗固废处置、固废高值化利用、CO_(2)封存、采空区利用有机结合,提出了二氧化碳充填的理念,从碳汇能力评估角度界定了二氧化碳充填的3种类型。具体开展工作包括:①分析了CO_(2)充填料浆输运过程和矿化反应过程涉及到的基础理论,给出了各个过程的数学方程以及碳封存量计算公式,指出了温度、湿度等因素对矿化反应机理、碳封存量和充填体强度的影响规律。②总结了现阶段CO_(2)矿化的工艺方法、主要碱性工业固废的CO_(2)封存能力和CO_(2)矿化强化措施。在此基础上提出了基于直接湿法矿化和间接矿化的2种CO_(2)充填材料制备工艺,满足矿井充填的流动性、凝固特性和强度要求。③针对CO_(2)充填过程中的CO_(2)物理封存问题,提出了窄条带式胶结充填和综采架后胶结充填2种技术路径,前者通过在弱充填条带中构筑多贯通孔隙的充填体CO_(2)物理封存,后者借助充填支架和链式自行充填挡板在长壁工作面采空区中间断构筑充填带,控制顶板垮落,形成CO_(2)物理化学封存空间。④为了评估CO_(2)充填的碳平衡效果,依据全生命周期法界定了CO_(2)充填中碳足迹及碳消纳的计算边界。然后,梳理了CO_(2)充填过程中的碳足迹及碳消纳,分别考虑了CO_(2)的来源、用量、损耗、转化等因素。给出了包括原料运输、充填料浆制备、井下注入与充填等过程中的碳足迹及碳消纳计算方法。研究成果有望降低CO_(2)封存的能耗及成本,对煤炭绿色开采及其可持续开发利用具有深远的意义。

Research on the Corrosion of J55 Steel Due to Oxygen-Reducing Air Flooding in Low-Permeability Reservoirs

Oxygen-reducing air flooding is a low-permeability reservoir recovery technology with safety and low-cost advantages.However,in the process of air injection and drive,carbon in the air is oxidized through the crude oil reservoir to generate CO_(2),and this can cause serious corrosion in the recovery well.In this study,experiments on the corrosion of J55 tubular steel in a fluid environment with coexisting O_(2)and CO_(2)in an autoclave are presented.In particular,a weight loss method and a 3D morphometer were used to determine the average and the local corrosion rate.The corrosion surface morphology and composition were also measured by means of scanning electron microscopy(SEM)and an X-ray diffractometer(XRD).The corrosion pattern and morphological characteristics of J55 steel were analyzed in the O2/CO_(2)environment for different degrees of oxygen-reduction.As made evident by the experimental results,the corrosion products were mainly ferrous carbonate and iron oxide.In general,air injection increases the degree of oxygen reduction,from oxygen corrosion characteristics to CO_(2)corrosion-based characteristics.As a result,the corrosion product film becomes denser,and the corrosion rate is lower.

胜利油田GF84区块CCUS气窜封堵技术及其应用

胜利油田GF84区块为低渗透油藏,采出程度较低,CO_(2)驱是提高该区块采收率的有效措施之一。在前期开发中注采井之间已形成明显的气窜通道,现阶段亟需进行气窜封堵,提高CO_(2)驱波及系数,实现均衡驱替。通过分析GF84区块气窜特征与开发矛盾,将气窜类型划分为“裂缝型气窜”和“基质型气窜”,并制定了“裂缝封堵”和“基质调剖”的治理策略。在明确气窜特征的基础上,通过室内实验研发了硅盐树脂堵剂、CO_(2)气溶性发泡剂和高温冻胶堵剂,并形成了“硅盐树脂裂缝封堵+CO_(2)气溶性发泡剂、高温冻胶基质调剖”化学封堵分级调控技术。结果表明,该技术在GF84区块成功应用4口井,其中硅盐树脂裂缝封堵2口井,CO_(2)气溶性发泡剂基质调剖2口井,措施有效率100%,有效期在0.5 a以上。研究成果可为低渗透油田CO_(2)驱开发提供技术支撑。

油气田刺激响应性材料应用现状及前景展望

油田化学品在钻井完井、压裂酸化、调剖堵水、乳化降黏、油水分离等环节发挥关键作用,但低渗透、高温、高盐、极端pH及使用过程中温度、pH变化等苛刻油气藏环境,给应用于油田化学品的聚合物和表面活性剂的研发带来了严峻的挑战。引入磺酸基等抗温抗盐基团或增大驱油剂相对分子质量等传统方式已难以满足油田需求。该文介绍了温度敏感聚合物、pH敏感聚合物、磁响应聚合物、CO_(2)敏感聚合物及表面活性剂、盐度敏感聚合物响应环境变化的刺激响应原理和性能;综述了5种刺激响应性材料在钻井完井、提高采收率、乳化破乳、压裂酸化、调剖堵水、油水分离等方向的应用,展望了刺激响应性材料在油气开采中的发展前景。