A comparative study on the corrosion resistance of 17Ni/（NiFe2O4-10NiO） cermet inert anode prepared in differentsintering atmospheres was conducted in Na3AlF6-Al2O3 melt. The results indicate that the corrosion rate...A comparative study on the corrosion resistance of 17Ni/（NiFe2O4-10NiO） cermet inert anode prepared in differentsintering atmospheres was conducted in Na3AlF6-Al2O3 melt. The results indicate that the corrosion rates of NiFe2O4-based cermetanodes prepared in the vacuum and the atmosphere with oxygen content of 2×10^-3 （volume fraction） are 6.46 and 2.71 cm/a,respectively. Though there is a transition layer with lots of holes or pores, a densified layer is formed on the surface of anode due tosome reactions producing aluminates. For the anode prepared in the atmosphere with oxygen content of 2×10^-3, the thickness of thedensification layer （about 50 μm） is thicker than that （about 30 μm） formed on the surface of anode prepared in the vacuum. Thecontents of NiO and Fe（II） in NiFe2xO4-y-z increase with the decrease of oxygen content in sintering atmosphere, which reduces thecorrosion resistance of the material.展开更多
Ni Fe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound Ni Fe2O4 cannot be ...Ni Fe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound Ni Fe2O4 cannot be obtained in vacuum or atmospheres with oxygen contents of 2×10-5, 2×10-4 and 2×10-3, respectively. All the samples sintered in above-mentioned atmospheres contain phases of Ni Fe2O4 and Ni O. With increasing oxygen content, Ni Fe2O4 content in the ceramic increases, while Ni O content appears a contrary trend. In vacuum, Ni Fe2O4 ceramic has average grain size of 3.94 μm, and bending strength of85.12 MPa. The changes of the phase composition and mechanical properties of Ni Fe2O4 based cermets are mainly caused by the alteration of their properties of Ni Fe2O4 ceramic.展开更多
A comparative study on the corrosion resistance of NiFe_2O_4 ceramic inert anode for aluminum electrolysis prepared in the different sintering atmosphere was carried out in Na_3AlF_6-Al_2O_3 melt.The results show that...A comparative study on the corrosion resistance of NiFe_2O_4 ceramic inert anode for aluminum electrolysis prepared in the different sintering atmosphere was carried out in Na_3AlF_6-Al_2O_3 melt.The results show that the corrosion rates of NiFe_2O_4 ceramic inert anodes prepared in the vacuum and the atmosphere with oxygen content of 1×10^(-2) are 6.08 cm/a and 2.59 cm/a,respectively.A densification layer is formed at the surface of anode due to some reactions which produce aluminates.For the anode prepared in the atmosphere with oxygen content of 1×10^(-2),the thickness of the densification layer(about 50 μm) is thicker than that(about 20 μm) formed at the surface of anode prepared in the vacuum.The content of NiO and Fe(Ⅱ) in Ni(Ⅱ)x Fe(Ⅱ)1-x Fe(Ⅲ)_2O_4 increases with the decrease of the oxygen content of sintering atmosphere,which reduces the corrosion resistance of the material.展开更多
A new type of power supply which was called oxy-fuel combustion power plant was introduced to reduce greenhouse gasses emission. In this paper the volatile emission characteristic of pulverized coal is studied under a...A new type of power supply which was called oxy-fuel combustion power plant was introduced to reduce greenhouse gasses emission. In this paper the volatile emission characteristic of pulverized coal is studied under air atmosphere and oxy-fuel atmosphere. Combustion experiments of Datong bituminous coal were carried out in a wire mesh reactor at heating rates of 1 K/s, 10 K/s and 1000 K/s respectively under air and O2/CO2 atmosphere conditions in order to investigate the volatile emission characteristic. The concentrations of volatile (mainly CO and CH4) emission were on-line measured by infrared gas analyzer. It was indicated that the concentrations of CO and CH4 in O2/CO2 atmosphere were higher than those in air. The direct oxidation of carbon and gasification reaction between carbon and CO2 are the main causes of the increased amount of CO. The higher concentration of CO2 also results in the increased amount of CH4 in O2/CO2 conditions.展开更多
The technique of atmospheric pressure plasma is of value in textile industry.In this paper,argon(Ar)and argon/oxygen(Ar/O2)atmospheric pressure plasma were used to treat wool and ramie fibers.The structures and proper...The technique of atmospheric pressure plasma is of value in textile industry.In this paper,argon(Ar)and argon/oxygen(Ar/O2)atmospheric pressure plasma were used to treat wool and ramie fibers.The structures and properties of treated fibers were investigated by means of SEM,XPS,single fiber tensile tester and so on.The results proved that the effects of plasma treatments depended on structural characteristics of fibers to a great extent,besides conditions of plasma treatment.By atmospheric pressure plasma treatment,wool fiber had significant changes in morphology structure,surface chemical component,mechanic properties and dyeability,while ramie fiber just showed a little change.In additional,Ar/O2 plasma showed more effective action than argon.And at the beginning of treatment,plasma brought about remarkable effects,which did not increase with prolonging of treat time.展开更多
To improve the durability of underwater rotating products,the corrosion characteristics in harsh marine environment were evaluated through various electrochemical experiments on the Al2O3-3TiO2 and CoNiCrAlY coating l...To improve the durability of underwater rotating products,the corrosion characteristics in harsh marine environment were evaluated through various electrochemical experiments on the Al2O3-3TiO2 and CoNiCrAlY coating layers by atmospheric pressure plasma spray coating process.By evaluating the corrosion resistance of these materials,their applicability to environmentally friendly power generation equipment such as blades of tidal current turbines was examined.According to the Tafel analysis for micro-areas including the coating layer,the coating/metal interlayer and the base metal,the Al2O3-3TiO2 coating layer and the CoNiCrAlY coating layer show markedly lower corrosion current density than the base metal.The corrosion current density of the CoNiCrAlY coating layer (9.75316×10-8A/cm2) is about 1.6 times more than that of the Al2O3-3TiO2 coating layer (6.13139×10-8A/cm2).展开更多
Horizontal winds in the mesosphere （80-100 km） were measured by meteor radar in Wuhan, China （30° N, 114° E） over a 45-month interval in 2002-2005 and the data examined to investigate the monthly mean be...Horizontal winds in the mesosphere （80-100 km） were measured by meteor radar in Wuhan, China （30° N, 114° E） over a 45-month interval in 2002-2005 and the data examined to investigate the monthly mean behavior of the Ol tide. A clear seasonal variation in amplitude of the O1 tide ranging from -0.3 m/s to 2.6 m/s was observed. In most months, the northward and eastward components differed by about 7 lunar hours with the eastward component leading. Comparison of the amplitudes of the M2 and O1 tides suggests the O1 tide is quite stronger over Wuhan, China. The amplitude ratio of the O1 tide to the M2 tide is quite stronger than that the gravitational potential being 0.41. The vertical wavelength of the O1 tide differs on a monthly basis. Height profiles of the O1 tide showed obvious height variation. The O1 tide is stronger in January and July. In different month, the vertical wavelength for the O1 tide changes considerably at the same height. The year＇s variation trend of the northward and eastward components is very similar in both phase and amplitude.展开更多
Deposition of TiO2 film from atmospheric pressure non- equilibrium Ar/O2/TiCl4 plasma was done to study the effect of discharge power during the film deposition process in this paper. TiO2 films with kinds of morpholo...Deposition of TiO2 film from atmospheric pressure non- equilibrium Ar/O2/TiCl4 plasma was done to study the effect of discharge power during the film deposition process in this paper. TiO2 films with kinds of morphologies and controlled crystallization were deposited from mixtures of TiCl4 and O2 on quartz substrate by one step process. Scanning electron microscope （SEM） and transmission electron microscope （TEM） were used to analyze the morphology and crystallization of the deposited TiO2 films. It was found that the discharge power played a key role in the morphology and crystallization of the deposited TiO2 film whether the flow of TiCl4was large or small. When the flow of TiCl4 was large, the deposited TiO2 film was amorphous particles at low discharge power and was multi-crystalline at high discharge power. When the flow of TiCl4 was small, the deposited TiO2 film became more compact and the crystallization was enhanced as the discharge power increased. The dependence of the discharge current and the applied voltage with the discharge power indicated that it was a glow discharge. The gas temperature which increases with the discharge power is one of the main causes that affect the morphology and crystallization of the deposited film.展开更多
Surface coating is a critical procedure in the case of maintenance engineering. Ceramic coating of the wear areas is of the best practice which substantially enhances the Mean Time between Failure (MTBF). EN24 is a co...Surface coating is a critical procedure in the case of maintenance engineering. Ceramic coating of the wear areas is of the best practice which substantially enhances the Mean Time between Failure (MTBF). EN24 is a commercial grade alloy which is used for various industrial applications like sleeves, nuts, bolts, shafts, etc. EN24 is having comparatively low corrosion resistance, and ceramic coating of the wear and corroding areas of such parts is a best followed practice which highly improves the frequent failures. The coating quality mainly depends on the coating thickness, surface roughness and coating hardness which finally decides the operability. This paper describes an experimental investigation to effectively optimize the Atmospheric Plasma Spray process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO<sub>2</sub> coatings to get the best quality of coating on EN24 alloy steel substrate. The experiments are conducted with an Orthogonal Array (OA) design of experiments (DoE). In the current experiment, critical input parameters are considered and some of the vital output parameters are monitored accordingly and separate mathematical models are generated using regression analysis. The Analytic Hierarchy Process (AHP) method is used to generate weights for the individual objective functions and based on that, a combined objective function is made. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is practically utilized to the combined objective function to optimize the values of input parameters to get the best output parameters. Confirmation tests are also conducted and their output results are compared with predicted values obtained through mathematical models. The dominating effects of Al<sub>2</sub>O<sub>3</sub>-40% TiO<sub>2</sub> spray parameters on output parameters: surface roughness, coating thickness and coating hardness are discussed in detail. It is concluded that the input parameters variation directly affects the characteristics of output parameters and any number of input as well as output parameters can be easily optimized using the current approach.展开更多
SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which sign...SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which significantly enhances the Mean Time Between Failure (MTBF). The final coating quality depends mainly on the coating thickness, surface roughness and hardness which ultimately decides the life. This paper presents an experimental study to effectively optimize the Atmospheric Plasma Spray (APS) process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO2 ceramic coatings to get the best quality of coating on commercial SS304 substrate. The experiments are conducted with a three-level L<sub>18</sub> Orthogonal Array (OA) Design of Experiments (DoE). Critical input parameters considered are: spray nozzle distance, substrate rotating speed, current of the arc, carrier gas flow and coating powder flow rate. The surface roughness, coating thickness and hardness are considered as the output parameters. Mathematical models are generated using regression analysis for individual output parameters. The Analytic Hierarchy Process (AHP) method is applied to generate weights for the individual objective functions and a combined objective function is generated. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is applied to the combined objective function to optimize the values of input parameters to get the best output parameters and confirmation tests are conducted based on that. The significant effects of spray parameters on surface roughness, coating thickness and coating hardness are studied in detail.展开更多
Molybdenum disilicide （MoSi2） sheath and aluminum oxide （Al2O3） core blended powders were fabricated by spray drying. A derived coating material was produced for the application as microwave absorbers using the as...Molybdenum disilicide （MoSi2） sheath and aluminum oxide （Al2O3） core blended powders were fabricated by spray drying. A derived coating material was produced for the application as microwave absorbers using the as prepared powders by atmospheric plasma spray （APS） technology. The effects of MoSi2/Al2O3 mass ratio on the dielectric and physical mechanical properties of the composite coatings were investigated. When the MoSi2 content of the composites increases from 0 to 45%, the flexure strength and fracture toughness improve from 198 to 324 MPa and 3.05 to 4.82 MPa-m1/2 then decline to 310 MPa and 4.67 MPa-m1/2, respectively. The dielectric loss tangent increases with increasing MoSi2 content, and the real part of permittivity decreases conversely over the frequency range of 8.2-12.4 GHz. These effects are due to the agglomeration of early molten MoSi2 particles and the increase of the electrical conductivity with increasing MoSi2 content.展开更多
ZrO2, Al2O3, ZrO2/Al2O3 and Al2O3/ZrO2 coatings were fabricated on low carbon steel using atmospheric plasma spraying technique. The microstructure and phase composition of the as-sprayed coatings were examined by sca...ZrO2, Al2O3, ZrO2/Al2O3 and Al2O3/ZrO2 coatings were fabricated on low carbon steel using atmospheric plasma spraying technique. The microstructure and phase composition of the as-sprayed coatings were examined by scanning electron microscopy （SEM） and X-ray diffraction （XRD）, respectively. The polarization test, salt spray test and immersion test were used to investigate the corrosion behavior of the coatings in 3.5% NaCl solution. The results suggested that the bilayered Al2O3/ZrO2 coating exhibits superior corrosion resistance when compared with the other coatings. This is ascribed to the presence of very few interconnected pores and stable phases in the coating.展开更多
Adequate destruction of the aromatic structure in coal is key to further reducing the emission of pollutants.In this research,activation reactions of Shenmu coal powder were carried out in a vertical tube furnace.The ...Adequate destruction of the aromatic structure in coal is key to further reducing the emission of pollutants.In this research,activation reactions of Shenmu coal powder were carried out in a vertical tube furnace.The study investigated the evolution mechanism of carbon covalent bonds during the activation process by altering the ratio of H_(2)O to CO_(2)in the activation atmosphere.The theoretical validation was conducted through density functional calculations.The two gas molecules follow different pathways to increase the reactivity of char.CO_(2)mainly participates in the cross-linking reaction by intensifying branching,while H_(2)O and char have lower adsorption energy barriers and are more likely to generate oxygen-containing functional groups.Gas molecules partially compete for active sites in a mixed gas atmosphere,but there is a synergism between the two effects.The synergism can be attributed to two possibilities.The inclusion of H_(2)O mitigates the generation of five-membered rings to a limited extent,while concurrently enhances the development of oxygen-containing functional groups.Introducing oxygen-containing functional groups can effectively diminish the adsorption energy barrier associated with the interaction between gas molecules and char,consequently leading to a reduction in the energy demand for subsequent bond cleavage.展开更多
基金Project(51474238)supported by the National Natural Science Foundation of China
文摘A comparative study on the corrosion resistance of 17Ni/（NiFe2O4-10NiO） cermet inert anode prepared in differentsintering atmospheres was conducted in Na3AlF6-Al2O3 melt. The results indicate that the corrosion rates of NiFe2O4-based cermetanodes prepared in the vacuum and the atmosphere with oxygen content of 2×10^-3 （volume fraction） are 6.46 and 2.71 cm/a,respectively. Though there is a transition layer with lots of holes or pores, a densified layer is formed on the surface of anode due tosome reactions producing aluminates. For the anode prepared in the atmosphere with oxygen content of 2×10^-3, the thickness of thedensification layer （about 50 μm） is thicker than that （about 30 μm） formed on the surface of anode prepared in the vacuum. Thecontents of NiO and Fe（II） in NiFe2xO4-y-z increase with the decrease of oxygen content in sintering atmosphere, which reduces thecorrosion resistance of the material.
基金Project(2008AA030503)supported by the National High Technology Research and Development Program of ChinaProject(51474238)supported by the National Natural Science Foundation of China
文摘Ni Fe2O4 ceramics were prepared in different sintering atmospheres. The phase compositions, microstructures and mechanical properties were studied. The results show that the stoichiometric compound Ni Fe2O4 cannot be obtained in vacuum or atmospheres with oxygen contents of 2×10-5, 2×10-4 and 2×10-3, respectively. All the samples sintered in above-mentioned atmospheres contain phases of Ni Fe2O4 and Ni O. With increasing oxygen content, Ni Fe2O4 content in the ceramic increases, while Ni O content appears a contrary trend. In vacuum, Ni Fe2O4 ceramic has average grain size of 3.94 μm, and bending strength of85.12 MPa. The changes of the phase composition and mechanical properties of Ni Fe2O4 based cermets are mainly caused by the alteration of their properties of Ni Fe2O4 ceramic.
基金Projects(51474238,51334002)supported by the National Natural Science Foundation of China
文摘A comparative study on the corrosion resistance of NiFe_2O_4 ceramic inert anode for aluminum electrolysis prepared in the different sintering atmosphere was carried out in Na_3AlF_6-Al_2O_3 melt.The results show that the corrosion rates of NiFe_2O_4 ceramic inert anodes prepared in the vacuum and the atmosphere with oxygen content of 1×10^(-2) are 6.08 cm/a and 2.59 cm/a,respectively.A densification layer is formed at the surface of anode due to some reactions which produce aluminates.For the anode prepared in the atmosphere with oxygen content of 1×10^(-2),the thickness of the densification layer(about 50 μm) is thicker than that(about 20 μm) formed at the surface of anode prepared in the vacuum.The content of NiO and Fe(Ⅱ) in Ni(Ⅱ)x Fe(Ⅱ)1-x Fe(Ⅲ)_2O_4 increases with the decrease of the oxygen content of sintering atmosphere,which reduces the corrosion resistance of the material.
文摘A new type of power supply which was called oxy-fuel combustion power plant was introduced to reduce greenhouse gasses emission. In this paper the volatile emission characteristic of pulverized coal is studied under air atmosphere and oxy-fuel atmosphere. Combustion experiments of Datong bituminous coal were carried out in a wire mesh reactor at heating rates of 1 K/s, 10 K/s and 1000 K/s respectively under air and O2/CO2 atmosphere conditions in order to investigate the volatile emission characteristic. The concentrations of volatile (mainly CO and CH4) emission were on-line measured by infrared gas analyzer. It was indicated that the concentrations of CO and CH4 in O2/CO2 atmosphere were higher than those in air. The direct oxidation of carbon and gasification reaction between carbon and CO2 are the main causes of the increased amount of CO. The higher concentration of CO2 also results in the increased amount of CH4 in O2/CO2 conditions.
文摘The technique of atmospheric pressure plasma is of value in textile industry.In this paper,argon(Ar)and argon/oxygen(Ar/O2)atmospheric pressure plasma were used to treat wool and ramie fibers.The structures and properties of treated fibers were investigated by means of SEM,XPS,single fiber tensile tester and so on.The results proved that the effects of plasma treatments depended on structural characteristics of fibers to a great extent,besides conditions of plasma treatment.By atmospheric pressure plasma treatment,wool fiber had significant changes in morphology structure,surface chemical component,mechanic properties and dyeability,while ramie fiber just showed a little change.In additional,Ar/O2 plasma showed more effective action than argon.And at the beginning of treatment,plasma brought about remarkable effects,which did not increase with prolonging of treat time.
基金Project supported by the Ministry of Education,Science Technology(MEST)Korea Industrial Technology Foundation(KOTEF)through the Human Resource Training Project for Regional Innovation
文摘To improve the durability of underwater rotating products,the corrosion characteristics in harsh marine environment were evaluated through various electrochemical experiments on the Al2O3-3TiO2 and CoNiCrAlY coating layers by atmospheric pressure plasma spray coating process.By evaluating the corrosion resistance of these materials,their applicability to environmentally friendly power generation equipment such as blades of tidal current turbines was examined.According to the Tafel analysis for micro-areas including the coating layer,the coating/metal interlayer and the base metal,the Al2O3-3TiO2 coating layer and the CoNiCrAlY coating layer show markedly lower corrosion current density than the base metal.The corrosion current density of the CoNiCrAlY coating layer (9.75316×10-8A/cm2) is about 1.6 times more than that of the Al2O3-3TiO2 coating layer (6.13139×10-8A/cm2).
基金Acknowledgements This research was supported by National Natural Science Foundation of China （41104095）
文摘Horizontal winds in the mesosphere （80-100 km） were measured by meteor radar in Wuhan, China （30° N, 114° E） over a 45-month interval in 2002-2005 and the data examined to investigate the monthly mean behavior of the Ol tide. A clear seasonal variation in amplitude of the O1 tide ranging from -0.3 m/s to 2.6 m/s was observed. In most months, the northward and eastward components differed by about 7 lunar hours with the eastward component leading. Comparison of the amplitudes of the M2 and O1 tides suggests the O1 tide is quite stronger over Wuhan, China. The amplitude ratio of the O1 tide to the M2 tide is quite stronger than that the gravitational potential being 0.41. The vertical wavelength of the O1 tide differs on a monthly basis. Height profiles of the O1 tide showed obvious height variation. The O1 tide is stronger in January and July. In different month, the vertical wavelength for the O1 tide changes considerably at the same height. The year＇s variation trend of the northward and eastward components is very similar in both phase and amplitude.
基金National Natural Science Foundations of China (No.10835004,No.10775031)Science and Technology Commission of Shanghai Municipality,China (No.10XD1400100)
文摘Deposition of TiO2 film from atmospheric pressure non- equilibrium Ar/O2/TiCl4 plasma was done to study the effect of discharge power during the film deposition process in this paper. TiO2 films with kinds of morphologies and controlled crystallization were deposited from mixtures of TiCl4 and O2 on quartz substrate by one step process. Scanning electron microscope （SEM） and transmission electron microscope （TEM） were used to analyze the morphology and crystallization of the deposited TiO2 films. It was found that the discharge power played a key role in the morphology and crystallization of the deposited TiO2 film whether the flow of TiCl4was large or small. When the flow of TiCl4 was large, the deposited TiO2 film was amorphous particles at low discharge power and was multi-crystalline at high discharge power. When the flow of TiCl4 was small, the deposited TiO2 film became more compact and the crystallization was enhanced as the discharge power increased. The dependence of the discharge current and the applied voltage with the discharge power indicated that it was a glow discharge. The gas temperature which increases with the discharge power is one of the main causes that affect the morphology and crystallization of the deposited film.
文摘Surface coating is a critical procedure in the case of maintenance engineering. Ceramic coating of the wear areas is of the best practice which substantially enhances the Mean Time between Failure (MTBF). EN24 is a commercial grade alloy which is used for various industrial applications like sleeves, nuts, bolts, shafts, etc. EN24 is having comparatively low corrosion resistance, and ceramic coating of the wear and corroding areas of such parts is a best followed practice which highly improves the frequent failures. The coating quality mainly depends on the coating thickness, surface roughness and coating hardness which finally decides the operability. This paper describes an experimental investigation to effectively optimize the Atmospheric Plasma Spray process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO<sub>2</sub> coatings to get the best quality of coating on EN24 alloy steel substrate. The experiments are conducted with an Orthogonal Array (OA) design of experiments (DoE). In the current experiment, critical input parameters are considered and some of the vital output parameters are monitored accordingly and separate mathematical models are generated using regression analysis. The Analytic Hierarchy Process (AHP) method is used to generate weights for the individual objective functions and based on that, a combined objective function is made. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is practically utilized to the combined objective function to optimize the values of input parameters to get the best output parameters. Confirmation tests are also conducted and their output results are compared with predicted values obtained through mathematical models. The dominating effects of Al<sub>2</sub>O<sub>3</sub>-40% TiO<sub>2</sub> spray parameters on output parameters: surface roughness, coating thickness and coating hardness are discussed in detail. It is concluded that the input parameters variation directly affects the characteristics of output parameters and any number of input as well as output parameters can be easily optimized using the current approach.
文摘SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which significantly enhances the Mean Time Between Failure (MTBF). The final coating quality depends mainly on the coating thickness, surface roughness and hardness which ultimately decides the life. This paper presents an experimental study to effectively optimize the Atmospheric Plasma Spray (APS) process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO2 ceramic coatings to get the best quality of coating on commercial SS304 substrate. The experiments are conducted with a three-level L<sub>18</sub> Orthogonal Array (OA) Design of Experiments (DoE). Critical input parameters considered are: spray nozzle distance, substrate rotating speed, current of the arc, carrier gas flow and coating powder flow rate. The surface roughness, coating thickness and hardness are considered as the output parameters. Mathematical models are generated using regression analysis for individual output parameters. The Analytic Hierarchy Process (AHP) method is applied to generate weights for the individual objective functions and a combined objective function is generated. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is applied to the combined objective function to optimize the values of input parameters to get the best output parameters and confirmation tests are conducted based on that. The significant effects of spray parameters on surface roughness, coating thickness and coating hardness are studied in detail.
基金Project (50572090) supported by the National Natural Science Foundation of ChinaProject (KP200901) supported by the States Key Laboratory of Solidification Processing in NWPU, China
文摘Molybdenum disilicide （MoSi2） sheath and aluminum oxide （Al2O3） core blended powders were fabricated by spray drying. A derived coating material was produced for the application as microwave absorbers using the as prepared powders by atmospheric plasma spray （APS） technology. The effects of MoSi2/Al2O3 mass ratio on the dielectric and physical mechanical properties of the composite coatings were investigated. When the MoSi2 content of the composites increases from 0 to 45%, the flexure strength and fracture toughness improve from 198 to 324 MPa and 3.05 to 4.82 MPa-m1/2 then decline to 310 MPa and 4.67 MPa-m1/2, respectively. The dielectric loss tangent increases with increasing MoSi2 content, and the real part of permittivity decreases conversely over the frequency range of 8.2-12.4 GHz. These effects are due to the agglomeration of early molten MoSi2 particles and the increase of the electrical conductivity with increasing MoSi2 content.
文摘ZrO2, Al2O3, ZrO2/Al2O3 and Al2O3/ZrO2 coatings were fabricated on low carbon steel using atmospheric plasma spraying technique. The microstructure and phase composition of the as-sprayed coatings were examined by scanning electron microscopy （SEM） and X-ray diffraction （XRD）, respectively. The polarization test, salt spray test and immersion test were used to investigate the corrosion behavior of the coatings in 3.5% NaCl solution. The results suggested that the bilayered Al2O3/ZrO2 coating exhibits superior corrosion resistance when compared with the other coatings. This is ascribed to the presence of very few interconnected pores and stable phases in the coating.
基金supported by the CAS Project for Young Scientists in Basic Research(YSBR-028)。
文摘Adequate destruction of the aromatic structure in coal is key to further reducing the emission of pollutants.In this research,activation reactions of Shenmu coal powder were carried out in a vertical tube furnace.The study investigated the evolution mechanism of carbon covalent bonds during the activation process by altering the ratio of H_(2)O to CO_(2)in the activation atmosphere.The theoretical validation was conducted through density functional calculations.The two gas molecules follow different pathways to increase the reactivity of char.CO_(2)mainly participates in the cross-linking reaction by intensifying branching,while H_(2)O and char have lower adsorption energy barriers and are more likely to generate oxygen-containing functional groups.Gas molecules partially compete for active sites in a mixed gas atmosphere,but there is a synergism between the two effects.The synergism can be attributed to two possibilities.The inclusion of H_(2)O mitigates the generation of five-membered rings to a limited extent,while concurrently enhances the development of oxygen-containing functional groups.Introducing oxygen-containing functional groups can effectively diminish the adsorption energy barrier associated with the interaction between gas molecules and char,consequently leading to a reduction in the energy demand for subsequent bond cleavage.
