Preparation and Performance Research of Cement-based Grouting Materials with High Early Strength and Expansion

Main performance of the cement grouting materials made up by Portland cement（PC） and sulphoaluminate cement（SAC） was investigated in this program, a kind of expanding agent（EA） which was mainly constituted by metakaolin and alunite was utilized for the compensation of the shrinkage, the hydration products and micro structure of the grouting materials were researched by X-ray diffraction（XRD） and scanning electron microscopy（SEM）. The results showed that a high expansion rate of the grouting materials could be reached as the expanding agent mixed in 6% of PC mass; the addition of SAC in the S2（PC：SAC：EA=34：6：2.25） brought a further improvement of the expansion rate of the grouting materials, the analysis of XRD and SEM showed that due to the reaction of expanding agent and SAC in the grouting materials, more ettringite crystal was generated, which resulted in a higher early strength, the addition of SAC played an expansion and strength reinforcement role in the grouting materials.

Resistance of Cement-based Grouting Materials with Nano- SiO_(2) Emulsion to Chloride Ion Penetration

The chloride penetration resistance of cement-based grout materials was improved by nano-silica emulsion.Specimens of mixtures containing different nano-silica particles or emulsions were exposed in sodium chloride solutions of specific concentrations with different test ages.Hardened properties of the mixes were assessed in terms of weight loss and compressive strength.X-ray diffraction(XRD)and scanning electron microscopy(SEM)of mixes were performed to analysis the phase evolution and microstructure.The results demonstrated that the introduction of nano-SiO_(2) emulsion significantly decreased the compressive strength loss and calcium hydroxide(CH)crystal content of hydration production,and then enhanced the resistance of cement-based grouting materials to chloride ion penetration.This improvement derives from the filling and pozzolanic effects of nano-SiO_(2) particles,which were incorporated via an emulsion and attributed to a well dispersion in grouting matrix.

Mechanical properties of anti-seepage grouting materials for heavy metal contaminated soil

Cement-based composite grouting materials were used to construct grouting cutoff wall for heavy metal contaminated soil in non-ferrous metal mining areas. Cement, fly ash, and slag as principal ingredients were mixed with water glass in different ways to produce three composite grouting materials. In order to investigate the effect of water glass mixing ratio, Baume degree, fly ash and slag contents on the mechanical properties of the composite grouting materials, particularly their gel time and compressive strength, the beaker-to-beaker method of gel time test and unconfined compressive strength test were conducted. In addition, the phase composition and microstructure of the composite grouting materials were analyzed by the X-ray diffraction（XRD） and scanning electron microscope（SEM） techniques. The test results show that their gel time increases when water glass mixing ratio and Baume degree increase. The gel time increases dramatically when fly ash is added, but decreases slightly if fly ash is partly replaced by slag. When the mixing ratio of water glass is below 20%, their compressive strength increases with the increases of the ratio; when the ratio is above 20%, it significantly decreases. The compressive strength also tends to increase as Baume degree increases, and improves if fly ash and slag are added.

Compressive Strength of Polymer Grouting Material at Different Temperatures

In order to study the influence of temperature on compressive strength of polymer grouting material,the compression specimen injection mold is self-made,and the uniaxial compressive test was carried out in the temperature control box under different temperatures.The change regularity of compressive strength of polymer grouting material under different temperatures and the law of volume changes of polymer samples were obtained.The experimental results show that：the compressive strength of polymer material increases with the increase of density;the temperature change has a certain influence on the compressive strength of polymer grouting material;the compressive strength decreases with temperature increases under the same density,but the compressive strength is not significantly affected by temperature when the density is less than 0.4 g/cm3;the volume change of the samples accords with the law of thermal expansion and contraction when temperature changes,and the increase of the volume is obvious when it is under high temperature.The achievements will provide an important basis to the application of the polymer grouting material.

A new clay-cement composite grouting material for tunnelling in underwater karst area

A new clay-cement composite grouting material (CCGM) for tunnelling in underwater karst area was developed through the excellent synergistic interactions among cement, clay, meta-aluminate and lignin. The probable formation mechanism of the material was proposed based on a series of experimental tests. The results show that with an optimal mass ratio (2:1:1:0.024) for water, cement, clay and additives, the obtained CCGM displayed an excellent grouting performance for karst in an underwater condition. Compared with neat cement grouts and clay-cement grouts, CCGM has faster gel time, lower bleeding rate and bulk shrinkage rate, greater initial viscosity, and a strong resistance to water dispersion. A successful engineering application indicates that CCGM not only fulfils a better grouting performance for karst in underwater conditions but also reduces the engineering cost and environmental pollution.

Effects of Surface-activated Coal Gangue Aggregates on Properties of Cement-based Materials

Effects of calcined coal gangue （CG） aggregates treated by the surface thermal activation on the flowability and strength, and paste-CG aggregate interfaces of the cement-based material were investigated. The experimental results show that the compressive and flexural strength of the cement-based material with the calcined CG aggregates is much higher than that of the material with the natural CG aggregates, but the flowability of the material with calcined CG is significantly reduced with the calcined time. The strength of the material with the calcined CG aggregates only increases little with the calcined time at the same w/c ratio, but is reduced with the calcined time at the same flowability. The CG aggregates calcined by the surface thermal activation obviously overcomes the disadvantages of fully calcined CG.

Super-absorbent swellable polymer as grouting material for treatment of karst water inrush

Grouting is the most commonly used method to control water inrush in underground engineering.Traditional cement-based materials are easy to dilute and hard to coagulate under the influence of large flow and high-velocity water inrush.To address these deficiencies,a new type of polymer grouting material with an excellent expansion ratio was synthesised.The material quickly absorbs water and has an expansion ratio of 1:300.The material is composed of a superabsorbent polymer(SAP),glycerol,and ethanol.The effects of water quality on the expansion ratio and expansion rate of the material were examined,and the best solid–liquid ratio for the slurry was determined by fluidity measurements.A karst specially designed pipeline water inrush test device showed that 800 g of SAP can achieve 0.6 m/s water flow blockage in the smooth pipeline,demonstrating that the ability of the SAP slurry to block water inrush is superior to those of other materials.This study provides a reference for water inrush plugging,and has important implications for the reduction and control of karst pipeline-type water inrush disasters,ensuring the safety of construction sites and preventing loss of life and damage to property.

Self-healing Action of Permeable Crystalline Coating on Pores and Cracks in Cement-based Materials

The self-healing action of a permeable crystalline coating on the po rous mortar was investigated by two times impermeability test. Moreover, the sel f-healing mechanism of cement-based materials with the permeable crystalline c oating was studied by SEM. The results indicate that the permeable crystalline c oating not only seals the pores and cracks in mortar during its curing process, but also heals the permeable pathway caused by first impermeability test or crac ks produced by freeze-thaw cycles. Therefore, cement-based materials can be im proved by the permeable crystalline coating for the self-healing function. SEM images prove that the self-healing function is realized by generating a great q uantity of non-soluble dendritic crystalline within the pores and cracks, which prevents the penetration of water and other liquids.

Effects of the Component and Fiber Gradient Distributions on the Strength of Cement-based Composite Materials

The effects of the component gradient distribution at interface and the fiber gradient distribution on the strength of cement-based materials were studied. The results show that the flexural strength and compressive strength of the mortar and concrete with interface component and fiber gradient distributions are obviously improved. The strengthes of the fiber gradient distributed mortar and concrete (FGDM/C) are higher than those of fiber homogeneously distributed mortar and concrete (FHDM/C). To obtain the same strength, therefore, a smaller fiber volume content in FGDM/C is needed than that in FHDM/C. The results also show that the component gradient distribution of the concrete can be obtained by means of multi-layer vibrating formation.

Properties and Hydration Mechanism on High-strength Anchorage Grouting Material for Highway Slope

The rheological and mechanical properties of high-strength anchorage grouting materials for highway slope were investigated to optimize the mix proportion. The experimental results showed that the optimized mix proportion of high-strength anchorage grouting material （HAGM） was C3 （FA：SP-SF= 1：2：2; AGI：AG2=3：7 and 0.03% FC）, which is agreement with the limitation of JCT 986-2005. Moreover, the XRD and FTIR results showed the addition of expansive components was in favor of the formation of ettringite. The intensity of AFt oeak of the samnles increased with the increasing of hydration time.

Influence of Water Content on Conductivity and Piezoresistivity of Cement-based Material with both Carbon Fiber and Carbon Black

The influence of water content on the conductivity and piezoresistivity of cement-based material with carbon fiber （CF） and carbon black （CB） was investigated. The piezoresistivity of cement-based material with both CF and CB was compared with that of cement-based material with CF only, and the changes in electrical resistivity of cement-based material with both CF and CB under static and loading conditions in different drying and soaking time were studied. It is found that the piezoresistivity of cement-based material with both CF and CB has better repeatability and linearity than that of cement-based material with CF only. The conductivity and the sensitivity of piezoresistive cement-based material with both CF and CB are enhanced as the water content in piezoresistive cement-based material increases.

Effects of Specimen Shape and Size on Water Loss and Drying Shrinkage of Cement-based Materials

The effects of specimen size and shape on development of water loss and shrinkage of mortar and concrete respectively were investigated. The experimental results showed that the effects of specimen size and shape on water loss ratio were consistent with those on drying shrinkage strain. It is also indicated that drying shrinkage strain has obvious linear correlation with water loss ratios independent of specimen size and shape. The effects of specimen size and shape on the water loss ratio were embodied in established model of averaged relative humidity improved by considering effects of sequential hydration and calculated by finite difference method. Furthermore, the effects of specimen size and shape on drying shrinkage strain of concrete were experimentally deduced and applied to modify criterion EB-FIP1990. The comparison between experimental and calculated results shows that the modified EB-FIP1990 can be adopted to predict drying shrinkage strain of concrete with reasonable accuracy.

Effects of an AMPS-Modified Polyacrylic Acid Superplasticizer on the Performance of Cement-based Materials

A self-made AMPS-modified polyacrylic acid superplasticizer and two others of the same type but with different molecular structures, which are commercially available, are used in this study to investigate the effect of a 2-acrylamide-2-methyl propylene sulfonic （AMPS）-modified polyacrylic acid superplasticizer on the properties of cement-based materials. In the experiments, initial fluidity, 1 and 2 h fluidity over time after admixtion, bleeding rate of the net cement mortar, and adsorption capacity and rate of cement particles are determined by adding different dosages of the three superplasticizers into the cement paste to characterize the dispersivity and the dispersion retention capability of each superplasticizer. Water-reducing rates of three kinds of mortars are simultaneously determined to characterize the water-reducing capacity of each superplasticizer, as well as the 3 and 28 d compressive strengths to characterize the compression resistance. Results show that water-reducing effect and fluidity better maintain the capability of the AMPS-modified polyacrylic acid superplasticizer than the two commercially available polyacrylic acid superplasticizers, and the compressive strengths after 3 and 28 d show significant growth. In conclusion, the effects of water reduction and strengthening of the AMPS-modified polyacrylic acid superplasticizer are evidently better than those of the two commercially available polyacrylic acid superplasticizers.

M-T Scheme for Predicting Effective Diffusion Coefficient of Chloride Ions in Cement-based Materials

To investigate the transport characteristics of chloride ions in cement-based materials, the Mori-Tanaka (M-T) prediction scheme of the effective diffusion coefficient in composites containing single-phase and multi-phase inclusions is systematically deduced based on the theory of composite mechanics and porous medium. The volume fraction, morphology and distribution of aggregates, as well as the interfacial transition zone (ITZ) are fully taken into consideration in this proposed model. The results show that the algorithm of M-T prediction scheme with high accuracy is relatively simple.

Hydration mechanism of low quality fly ash in cement-based materials

The hydration mechanism of low quality fly ash in cement-based materials was investigated. The hydration heat of the composite cementitious materials was determined by isothermal calorimetry, and the hydration products, quantity, pore structure and morphology were measured by X-ray diffraction(XRD), thermalgravity-differential thermal analysis(TG-DTA), mercury intrusion porosimetry(MIP) and scanning electron microscopy(SEM), respectively. The results indicate that grinding could not only improve the physical properties of the low quality fly ash on particle effect, but also improve hydration properties of the cementitious system from various aspects compared with raw low quality fly ash(RLFA). At the early stage of hydration, the low quanlity fly ash acts as almost inert material; but then at the later stage, high chemical activity, especially for ground low quality fly ash(GLFA), could be observed. It can accelerate the formation of hydration products containing more chemical bonded water, resulting in higher degree of cement hydration, thus denser microstructure and more reasonable pore size distribution, but the hydration heat in total is reduced. It can also delay the induction period, but the accelerating period is shortened and there is little influence on the second exothermic peak.

Macroscopic and microscopic trans-scale characteristics of pore structure of mine grouting materials

The pore structure and porosity of three kinds of mine grouting materials were characterized based on a thin-section analysis and low-field nuclear magnetic resonance (NMR) technique. The macroscopic pore interconnectivity was investigated using binary images captured from thin sections and a random walk pore spectral dimension (RWPSD) algorithm. The experimental results show that the microstructure of the grouting materials used consisted of interlayer pores, gel pores, capillary pores, circular air holes, and small fractures, and tailings can fill some gaps in the hydration product structure and dense hydration products. There is a positive correlation between pore interconnectivity and curing time. In addition, there is a relationship between pore interconnectivity and porosity. With increasing porosity and pore interconnectivity, a non-uniform pore structure occurs in mine grouting materials with an accelerator and results in reduced setting time and later strength.

Long-term Durability of Cement-based Materials with Very Low w/b

To investigate the durability, especially the long-term stability of cement-based materials with very low w/b, the air permeability test, carbonation test, capillary absorption rate test and dilation potential test were adopted under long-term heat treatment condition. Microstructure of these materials is also analyzed by scanning electronic microscopy （SEM） and mercury intrusion porosimeter （MIP） in order to further unveil its mechanism and interrelation between microstructure and its properties. The results indicate that in the area investigated, cement-based material with w/b 0.17, like RPC, possesses low porosity and excellent durability. Moreover, its porosity will further decrease under long-term heat treatment compared with normal heat treatment. Its long-term durability is much superior to that of other cement-based materials with w/b 0.25 or 0.35 as high strength concrete（HSC）.

Real-time in situ visualization of internal relative humidity in fluorescence embedded cement-based materials

The transmission and distribution of moisture in cement-based materials are of great significance to the properties and durability of materials. Traditional macro-humidity monitoring equipment in civil engineering cannot capture the microscale humidity inside cement-based materials in situ. In this paper, a method of using rhodamine 6G fluorescence to characterize the change in relative humidity in cement-based materials is proposed. Two kinds of moulding processes are designed, which are premixed and smeared after moulding, and the optimal preparation concentration is explored. The results showed that rhodamine 6G can reflect the relative humidity of cement-based materials in situ by its fluorescence intensity and had little effect on the hydration heat release and hydration products of cement-based materials;the fluorescence intensity was much higher when the internal relative humidity was 63% and 75%. The research results lead the application of polymer materials in the field of traditional building materials, help to explore the performance evolution law of cement-based materials in micro scale, and have important significance for the evolution from single discipline to interdisciplinary.

Properties of Bamboo Charcoal and Cement-based Composite Materials and Their Microstructure

The objective of this work was to study the properties of bamboo charcoal and cement-based composite materials and their microstructure. The pastes with various bamboo charcoals were prepared and the relative properties such as setting times and strength were tested and the microstructures and pore characteristics of pastes with various bamboos were also studied. The experimental results indicated that bamboo charcoal affects the setting times of cement paste, but the introduction of water reducer relieves this condition. Bamboo charcoal also poses an impact on the hardened paste strength. The prominent strength decrease is found when more and larger size bamboo charcoal is mixed into the cement paste. Bamboo charcoal alters the paste microstructure and increases the porosity and pore volume, but it increases the pores with the diameter of less than 50 μm. The pastes with various bamboo charcoals are given with the good functions such as adjusting humidity and adsorption.

Effect of Fly Ash on TSA Resistance of Cement-based Material

Thaumasite form of sulfate attack（TSA）is a major concern in evaluating durability of concrete structures subjected to sulfate and carbonate ions.By means of Fourier transform infrared spectroscopy （FT-IR）,X-ray diffraction（XRD）,scanning electron microscopy（SEM）,and energy dispersive spectrum（EDS） as well as Raman spectra of erosion substances,effect of fly ash on TSA resistance of Portland cement-based material were investigated.Immersed in magnesium sulfate solution with 33 800 ppm mass concentration of SO 4 2-at 5±2℃for 15 weeks,ratio of compressive strength loss decreased as binder replacement ratio of fly ash increased.Furthermore,when binder replacement of fly ash was 60%,compressive strength increased.When thaumasite came into being in samples with 0,15%binder replacement ratio of fly ash,ettringite and gypsum appeared in those with 30%,45%,60%binder replacement ratio of fly ash.Results mentioned above showed that fly ash can restrain formation of thaumasite and improve TSA resistance of Portland cement-based material sufficiently.