Finite element analysis of small-scale hot compression testing

This paper models hot compression testing using a dilatometer in loading mode.These small-scale tests provide a high throughput at low cost,but are susceptible to inhomogeneity due to friction and temperature gradients.A novel method is presented for correcting the true stress-strain constitutive response over the full range of temperatures,strain-rates and strain.The nominal response from the tests is used to predict the offset in the stress-strain curves due to inhomogeneity,and this stress offsetΔσis applied piecewise to the data,correcting the constitutive response in one iteration.A key new feature is the smoothing and fitting of the flow stress data as a function of temperature and strain-rate,at multiple discrete strains.The corrected model then provides quantitative prediction of the spatial and temporal variation in strain-rate and strain throughout the sample,needed to correlate the local deformation conditions with the microstructure and texture evolution.The study uses a detailed series of 144 hot compression tests of a Zr-Nb alloy.While this is an important wrought nuclear alloy in its own right,it also serves here as a test case for modelling the dilatometer for hot testing of high temperature alloys,particularly those with dualα-βphase microstructures(such as titanium alloys).

Evaluation of granule structure and strength properties of green packed beds in iron ore sintering using high-resolution X-ray tomography and uniaxial compression testing

The strength properties of green sinter beds,including the Young’s modulus and maximum bed strain,were evaluated using uniaxial compression tests.The green-sinter-bed samples were scanned using X-ray computed tomography(XCT),and the geometry characteristics of the granules were quantified by XCT image analysis.The orthogonal array method was applied to determine the concomitant effects of the moisture,hydrated lime,and concentrate contents on the bed strength characteristics.Less bed strain was observed when the granules had a thin adhering layer and increased interlock contacts,which had a great capacity to resist the applied load collectively.The optimal combination for decreasing the bed maximum strain was 5.8%moisture,2%hydrated lime,and 0%concentrate.The moisture and concentrate contents were the most significant factors determining the green bed strength.Increasing the moisture and concentrate contents produced granules with a thicker and more deformable adhering layer,resulting in a more compact bed.The addition of hydrated lime inhibited rearrangement,deformation,and fracture of the granules in green sinter bed during compression.

Determination of Material Parameters of EVA Foam under Uniaxial Compressive Testing Using Hyperelastic Models

The objective of this research was to determine the mechanical parameter from EVA foam and also investigate its behavior by using Blatz-Ko,Neo-Hookean,Mooney model and experimental test.The physical characteristic of EVA foam was also evaluated by scanning electron microscopy(SEM).The results show that Blatz-Ko and Neo-Hookean model can fit the curve at 5%and 8%strain,respectively.The Mooney model can fit the curve at 50%strain.The modulus of rigidity evaluated from Mooney model is 0.0814±0.0027 MPa.The structure of EVA foam from SEM image shows that EVA structure is a closed cell with homogeneous porous structure.From the result,it is found that Mooney model can adjust the data better than other models.This model can be applied for mechanical response prediction of EVA foam and also for reference value in engineering application.

Three dimensional discrete element modelling of the conventional compression behavior of gas hydrate bearing coal

To analyze the relationship between macro and meso parameters of the gas hydrate bearing coal(GHBC)and to calibrate the meso-parameters,the numerical tests were conducted to simulate the laboratory triaxial compression tests by PFC3D,with the parallel bond model employed as the particle contact constitutive model.First,twenty simulation tests were conducted to quantify the relationship between the macro–meso parameters.Then,nine orthogonal simulation tests were performed using four meso-mechanical parameters in a three-level to evaluate the sensitivity of the meso-mechanical parameters.Furthermore,the calibration method of the meso-parameters were then proposed.Finally,the contact force chain,the contact force and the contact number were examined to investigate the saturation effect on the meso-mechanical behavior of GHBC.The results show that:(1)The elastic modulus linearly increases with the bonding stiffness ratio and the friction coefficient while exponentially increasing with the normal bonding strength and the bonding radius coefficient.The failure strength increases exponentially with the increase of the friction coefficient,the normal bonding strength and the bonding radius coefficient,and remains constant with the increase of bond stiffness ratio;(2)The friction coefficient and the bond radius coefficient are most sensitive to the elastic modulus and the failure strength;(3)The number of the force chains,the contact force,and the bond strength between particles will increase with the increase of the hydrate saturation,which leads to the larger failure strength.

Particle simulation of the failure process of brittle rock under triaxial compression

In order to investigate the failure process of brittle rock under triaxial compression through both experimental and numerical approaches, the particle simulation method was used in numerical simulations and the simulated results were compared with those of the experiment. The numerical simulation results, such as fracture propagation, microcrack distribution, stress-strain response, and damage patterns, were discussed in detail. The simulated results under various confining pressures （0-60 MPa） are in good agreement with the experimental results. The simulated results reveal that rock failure is caused by axial splitting under uniaxial compression. As the confining pressure increases, rock failure occurs in a few localized shear planes and the rock mechanical behavior is changed from brittle to ductile. Consequently, the peak failure strength, microcrack numbers, and the shear plane angle increase, but the ratio of tensile to shear microcracks decreases. The damage formation during the compression simulations indicates that the particle simulation method can produce similar behaviors as those observed through laboratory compression tests.

Constitutive relationship of IN690 superalloy by using uniaxial compression tests

The hot deformation behavior of IN690 superalloy was characterized in a temperature range of 1273-1473 K and a strain rate range of 0.01-10 s^-1 using uniaxial compression tests on process annealed material.The constitutive relations between flow stress and effective strain,effective strain rate as well as deformation temperature were studied.It can be concluded that the flow stress significantly reduces with the deformation temperature of IN690 superalloy increasing.Whereas,there is a significant increase of flow stress when the strain rate increases from 0.1 s^-1 to 10 s^-1.Based on the hyperbolic-sine Arrhenius-type equation,a constitutive equation considering compensation of strain was developed.The activation energy and the material constants（Q,n and ln A） decrease as the deformation strain increases.The strain dependent term is successfully incorporated in the constitutive equation through a quartic equation.A good agreement between the experimental data and the predicted results has been achieved,indicating that the proposed constitutive equation and the methods of determing the material constants are suitable to model the high temperature deformation behavior of IN690 superalloy.

ADVANCED FREQUENCY-DIRECTED RUN-LENTH BASED CODING SCHEME ON TEST DATA COMPRESSION FOR SYSTEM-ON-CHIP

Test data compression and test resource partitioning （TRP） are essential to reduce the amount of test data in system-on-chip testing. A novel variable-to-variable-length compression codes is designed as advanced fre- quency-directed run-length （AFDR） codes. Different [rom frequency-directed run-length （FDR） codes, AFDR encodes both 0- and 1-runs and uses the same codes to the equal length runs. It also modifies the codes for 00 and 11 to improve the compression performance. Experimental results for ISCAS 89 benchmark circuits show that AFDR codes achieve higher compression ratio than FDR and other compression codes.

Quickly obtaining densely dispersed coherent particles in steel matrix and its related mechanical property

Densely distributed coherent nanoparticles(DCN)in steel matrix can enhance the work-hardening ability and ductility of steel simultaneously.All the routes to this end can be generally classified into the liquid-solid route and the solid-solid route.However,the formation of DCN structures in steel requires long processes and complex steps.So far,obtaining steel with coherent particle enhancement in a short time remains a bottleneck,and some necessary steps remain unavoidable.Here,we show a high-efficiency liquid-phase refining process reinforced by a dynamic magnetic field.Ti-Y-Mn-O particles had an average size of around(3.53±1.21)nm and can be obtained in just around 180 s.These small nanoparticles were coherent with the matrix,implying no accumulated dislocations between the particles and the steel matrix.Our findings have a potential application for improving material machining capacity,creep resistance,and radiation resistance.

An Efficient Test Data Compression Technique Based on Codes

This paper presents a new test data compression/decompression method for SoC testing,called hybrid run length codes. The method makes a full analysis of the factors which influence test parameters：compression ratio,test application time, and area overhead. To improve the compression ratio, the new method is based on variable-to-variable run length codes,and a novel algorithm is proposed to reorder the test vectors and fill the unspecified bits in the pre-processing step. With a novel on-chip decoder, low test application time and low area overhead are obtained by hybrid run length codes. Finally, an experimental comparison on ISCAS 89 benchmark circuits validates the proposed method

Stress-strain behavior of plastic concrete using monotonic triaxial compression tests

The mechanical behavior of plastic concrete used in the cut-off walls of earth dams has been studied. Triaxial compression tests on the specimens in various ages and mix designs under different confining pressures have been done and the stress-strain behavior of such materials and their strength parameter changes have been experimentally investigated. It has been observed that increasing the confining pressures applied on the specimens causes the material behavior to be alike the more ductile materials and the compressive strength increases considerably as well. Moreover, a parametric study has been carded out to investigate the influence of essential parameters on the shear strength parameters of these materials. According to the research, increasing the coarse to fine aggregates ratio leads to the increase of compressive strength of the specimens as well as the increase of the cohesion and internal friction angle of the materials. Furthermore, the bentonite content decrease and the cement factor increase result in an increase of the cohesion parameter of plastic concretes and decrease of the internal friction angle of such materials.

Experimental study on cracking behaviour of moulded gypsum containing two non-parallel overlapping flaws under uniaxial compression

Failure of rock mass that is subjected to compressive loads occurs from initiation, propagation, and linkage of new cracks from preexisting fissures. Our research investigates the cracking behaviour and coalescence process in a brittle material with two non-parallel overlapping flaws using a high-speed camera. The coalescence tensile crack and tensile wing cracks were the first cracks to occur from the preexisting flaws. The initiation stresses of the primary cracks at the two tips of each flaw were simultaneous and decreased with reduced flaw inclination angle. The following types of coalescence cracks were identified between the flaws: primary tensile coalescence crack, tensile crack linkage, shear crack linkage, mixed tensile-shear crack, and indirect crack coalescence. Coalescence through tensile linkage occurred mostly at pre-peak stress. In contrast, coalescence through shear or mixed tensile-shear cracks occurred at higher stress. Overall, this study indicates that the geometry of preexisting flaws affect crack initiation and coalescence behaviour.

Specimen aspect ratio and progressive field strain development of sandstone under uniaxial compression by three-dimensional digital image correlation

The complete stress-strain characteristics of sandstone specimens were investigated in a series of quasistatic monotonic uniaxial compression tests.Strain patterns development during pre-and post-peak behaviours in specimens with different aspect ratios was also examined.Peak stress,post-peak portion of stress-strain,brittleness,characteristics of progressive localisation and field strain patterns development were affected at different extents by specimen aspect ratio.Strain patterns of the rocks were obtained by applying three-dimensional(3D) digital image correlation(DIC) technique.Unlike conventional strain measurement using strain gauges attached to specimen,3D DIC allowed not only measuring large strains,but more importantly,mapping the development of field strain throughout the compression test,i.e.in pre-and post-peak regimes.Field strain development in the surface of rock specimen suggests that strain starts localising progressively and develops at a lower rate in pre-peak regime.However,in post-peak regime,strains increase at different rates as local deformations take place at different extents in the vicinity and outside the localised zone.The extent of localised strains together with the rate of strain localisation is associated with the increase in rate of strength degradation.Strain localisation and local inelastic unloading outside the localised zone both feature post-peak regime.

Shape ratio effects on the mechanical characteristics of rectangular prism rocks and isolated pillars under uniaxial compression

Isolated pillars in underground mines are subjected to uniaxial stress,and the load bearing cross-section of pillars is commonly rectangularly shaped.In addition,the uniaxial compression test(UCT)is widely used for determining the basic mechanical properties of rocks and revealing the mechanism of isolated pillar disasters under unidimensional stress.The shape effects of rock mechanical properties under uniaxial compression are mainly quantitatively reflected in the specific shape ratios of rocks.Therefore,it is necessary to study the detailed shape ratio effects on the mechanical properties of rectangular prism rock specimens and isolated pillars under uniaxial compressive stress.In this study,granite,marble and sandstone rectangular prism specimens with various height to width ratios(r)and width to thickness ratios(u)were prepared and tested.The study results show that r and u have a great influence on the bearing ability of rocks,and thin or high rocks have lower uniaxial compressive strength.Reducing the level of r can enhance the u effect on the strength of rocks,and increasing the level of u can enhance the r effect on the strength of rocks.The lateral strain on the thickness side of the rock specimen is larger than that on the width side,which implies that crack growth occurs easily on the thickness side.Considering r and u,a novel strength prediction model of isolated pillars was proposed based on the testing results,and the prediction model was used for the safety assessment of 179 isolated pillars in the Xianglu Mountain Tungsten Mine.

Microstructure and compression properties of fine Al2O3 particles dispersion strengthened molybdenum alloy

The Mo alloys reinforced by Al2O3 particles were fabricated by hydrothermal synthesis and powder metallurgy. The microstructures of Mo-Al2O3 alloys were studied by using XRD, SEM and TEM. The results show that Al2O3 particles, existing as a stable hexagonal phase(α-Al2O3), are uniformly dispersed in Mo matrix. The ultrafine α-Al2O3 particles remarkably refine grain size and increase dislocation density of Mo alloys. Moreover, a good interfacial bonding zone between α-Al2O3 and Mo grain is obtained. The crystallographic orientations of the interface of the Al2O3 particles and Mo matrix are [111]a-Al2O3//[111]Mo and(112)a-Al2O3//(0 11)Mo. Due to the effect of secondary phase and dislocation strengthening, the yield strength of Mo-2.0 vol.%Al2O3 alloy annealed at 1200 ℃ is approximately 56.0% higher than that of pure Mo. The results confirm that the addition of Al2O3 particles is a promising method to improve the mechanical properties of Mo alloys.

Primary and secondary consolidation compression for saturated soil considering coupling effect of loading and heating

Geotechnical engineering that relates to the energy and environmental problem is receiving more and more attention worldwide.It is of great theoretical and practical value to study the properties of soil under thermal mechanical coupling and its mathematical description.Firstly,based on the general function,a unified primary and secondary consolidation model of saturated soil considering heating temperature is deduced.Combining the existing research achievements,a practical model is obtained which comprehensively reflects the effective stress change,creep and heating effects.After that,a series of thermo-consolidation tests are carried out using a temperature controlled consolidation instrument to study the effects of effective stress,temperature and consolidation duration on saturated soils.The corresponding functional formulas and parameters are obtained thusly.On this basis,the calculation and analysis are carried out to check the reliability and applicability of the newly proposed model.The new model is simple and practical and the parameters are easy to be obtained.And it describes the main law of consolidation compression of saturated soils under the thermal mechanical coupling effect.Therefore,it is suggested for theoretical analysis of thermal geotechnical engineering problems.

Micro-failure process and failure mechanism of brittle rock under uniaxial compression using continuous real-time wave velocity measurement

In this study,the micro-failure process and failure mechanism of a typical brittle rock under uniaxial compression are investigated via continuous real-time measurement of wave velocities.The experimental results indicate that the evolutions of wave velocities became progressively anisotropic under uniaxial loading due to the direction-dependent development of micro-damage.A wave velocity model considering the inner anisotropic crack evolution is proposed to accurately describe the variations of wave velocities during uniaxial compression testing.Based on which,the effective elastic parameters are inferred by a transverse isotropic constitutive model,and the evolutions of the crack density are inversed using a self-consistent damage model.It is found that the propagation of axial cracks dominates the failure process of brittle rock under uniaxial loading and oblique shear cracks develop with the appearance of macrocrack.

Triaxial compression strength for artificial frozen clay with thermal gradient

A series of triaxial compression tests for frozen clay were performed by KoDCGF （freezing with non-uniform temperature under loading after K0 consolidation） method and GFC （freezing with non-uniform temperature without experiencing Ko consolidation） method at various confining pressures and thermal gradients. The experimental results indicate that the triaxial compression strength for frozen clay in KoDCGF test increases with the increase of confining pressure, but it decreases as the confining pressure increases further in GFC test. In other words, the compression strength for frozen clay with identical confining pressure decreases with the increase in thermal gradient both in KoDCGF test and GFC test. The strength of frozen clay in KoDCGF test is dependent of pore ice strength, soil particle strength and interaction between soil skeleton and pore ice. The decrease of water content and distance between soil particles leads to the decrease of pore size and the increase of contact area between particles in KoDCGF test, which further results in a higher compression strength than that in GFC test. The compression strength for frozen clay with thermal gradient can be descried by strength for frozen clay with a uniform temperature identical to the temperature at the height of specimen where the maximum tensile stress appears.

Temperature-controlled triaxial compression/creep test device for thermodynamic properties of soft sedimentary rock and corresponding theoretical prediction

In deep geological disposal of high-level nuclear waste,one of the most important subjects is to estimate long-term stability and strength of host rock under high temperature conditions caused by radioactive decay of the waste.In this paper,some experimental researches on the thermo-mechanical characteristics of soft sedimentary rock have been presented.For this reason,a new temperature-controlled triaxial compression and creep test device,operated automatically by a computer-controlled system,whose control software has been developed by the authors,was developed to conduct the thermo-mechanical tests in different thermal loading paths,including an isothermal path.The new device is proved to be able to conduct typical thermo-mechanical element tests for soft rock.The test device and the related testing method were introduced in detail.Finally,some test results have been simulated with a thermo-elasto-viscoplastic model that was also developed by the authors.

EFFECTS OF STRAIN RATE & TEMPERATURE ON HOT COMPRESSION FLOW BEHAVIOR OF A HYDROGENATED CAST Ti-25Al-10Nb-3V-1Mo ALLOY

The flow behavior of a cast Ti-25Al-10Nb-3V-1Mo alloy based onTi3Al, with and without hydrogen content, was investigated under isothermal compression test at strain rates of 0.1s-1 to 0.001s -1 in the temperature range of 900℃ to1000 ℃. The hot compression peak stress (or the maximum flow stress) of the alloy withand without hydrogen decreases with the increasing temperature and the decreasingstrain rate. Hydrogenation makes the hot compression peak stress decrease by 37%～53%, which corresponds to lowering the deformation temperature by about 50℃.Strain rate does not change the favorable effect of hydrogenation on hot compressionflow behavior at all three deformation temperatures. The microstructure of the alloywith 0.2% H (mass %) deformed at a fixed temperature exhibits the same feature asthat of the alloys without hydrogenation deformed at higher temperatures for bothstrain rates. Hydrogenation has the same effect on microstructure as strain rate andtemperature.

System-on-Chip Test Data Compression Based on Split-Data Variable Length (SDV) Code

System-on-a-chips with intellectual property cores need a large volume of data for testing. The large volume of test data requires a large testing time and test data memory. Therefore new techniques are needed to optimize the test data volume, decrease the testing time, and conquer the ATE memory limitation for SOC designs. This paper presents a new compression method of testing for intellectual property core-based system-on-chip. The proposed method is based on new split- data variable length (SDV) codes that are designed using the split-options along with identification bits in a string of test data. This paper analyses the reduction of test data volume, testing time, run time, size of memory required in ATE and improvement of compression ratio. Experimental results for ISCAS 85 and ISCAS 89 Benchmark circuits show that SDV codes outperform other compression methods with the best compression ratio for test data compression. The decompression architecture for SDV codes is also presented for decoding the implementations of compressed bits. The proposed scheme shows that SDV codes are accessible to any of the variations in the input test data stream.