Characteristics of an Axial-flux Permanent Magnet Synchronous Machine with Contra-rotating Rotors under Unbalanced Load Condition from 3-D Finite Element Analysis

During recent years,the axial-flus PMSM with contra-rotating rotors has become a hot topic in academic research due to its high efficiency and simple structure.However,its back-EMF may be distorted under the condition of different angular positions.This paper investigates characteristics of the novel motor used for contra-propeller driving.Considering the torque ripple and current oscillation under unbalanced load condition,this paper analyzes the distorted back-EMF of the machine when its two rotors get different angular positions during rotating.The analysis results are validated by transient-magnetic 3-D FEA method,which the 3-D FEA software is used to model this motor and transient simulations are carried out to obtain its magnetic characteristic and main performances.A main focus is put on the back-EMF characteristic with different angular positions between the two rotors.Furthermore,the characteristic of torque production under unbalanced load is investigated.Finally,a prototype motor is fabricated to validate the analyses of this paper.

Performance and Flow Condition of Small-Sized Axial Fan and Adoption of Contra-Rotating Rotors

Small-sized axial fans are used as air coolers for electric equipments.But there is a strong demand for higher power of fans according to the increase of quantity of heat from electric devices.Therefore,higher rotational speed design is conducted,although it causes the deterioration of the efficiency and the increase of noise.Then the adoption of contra-rotating rotors for the small-sized axial fan is proposed for the improvement of the performance.In the present paper,the performance and the internal flow condition of the small-sized axial fan are shown as a first step of the research for the contra-rotating small-sized axial fan and the important points to apply contra-rotating rotors to the small-sized axial fan are discussed.Furthermore,the numerical flow analysis is conducted to investigate the performance of the contra-rotating small-sized axial fan and internal flow conditions and pressure distributions are clarified and the effect of contra-rotating rotors is considered.

Performance and Internal Flow of Sirocco Fan Using Contra-Rotating Rotors

A sirocco fan using contra-rotating rotors in which an inner rotor is settled inside the sirocco fan rotor and each rotor rotates in an opposite direction was proposed for the purpose of getting the higher pressure and making the structure of a sirocco fan more compact. If the high discharge pressure is obtained with the adoption of the contra-rotating rotors, it could be used for various purposes. Pressure coefficient of a sirocco fan with contra-rotating rotors is 2.5 times as high as the conventional sirocco fan and the maximum efficiency point of contra-rotating rotors shifts to larger flow rate than a conventional sirocco fan. On the other hand, it was clarified from the flow measurement results that circumferential velocity component at the outlet of the outer rotor of contra-rotating ro- tors becomes larger than a conventional one. In the present paper, the performance of a conventional sirocco fan and a sirocco fan with contra-rotating rotors are shown and the internal flow field at the outlet of outer rotor of both cases is clarified. Then, the effect of different kind of contra-rotating rotors on the performance and internal flow field is investigated and the rotor design with higher performance would be discussed.

Unsteady Flow Condition between Front and Rear Rotor of Contra-Rotating Small Sized Axial Fan

Contra-rotating small-sized axial fans are used as cooling fans for electric equipment. In the case of the contra-rotating rotors, the blade row distance between front and rear rotors is a key parameter for the performance and stable operation. The wake and potential interference occur between the front and rear rotors and leakage flow from the front rotor tip influences on the flow condition of the rear rotor near the shroud when the blade row distance is small. Therefore, it is important to clarify the flow condition between front and rear rotors. The fan static pressure curves were obtained by the experimental apparatus and the numerical analysis was also conducted to investigate the internal flow between front and rear rotors. The leakage flow from the front rotor tip reaches the leading edge of the rear rotor when the blade row distance is small as L = 10 mm and the pressure fluctuations at the leading edge of the rear rotor tip becomes larger than those at other radial positions. In the present paper, the vorticity contour between front and rear rotors is shown and pressure fluctuations related to the leakage flow from the front rotor is investigated using the numerical analysis result. Then, suitable blade row distance for the contra-rotating small sized axial fan is discussed based on the internal flow condition.

Internal Flow Condition between Front and Rear Rotor of Contra-Rotating Small-Sized Axial Fan at Low Flow Rate

Contra-rotating small-sized fans are used as cooling fans for electric equipment. The internal flow condition between the front and rear rotors of the contra-rotating small-sized fan is not known well especially at the low flow rate. Furthermore, the blade row distance between the front and rear rotors is an important parameter for the contra-rotating small-sized fan and its influence on the internal flow condition is not clarified at the low flow rate. Therefore, the internal flow condition of the contra-rotating small-sized fan at the low flow rate is investigated by the numerical analysis in this research. The numerical analysis results are validated by comparing the fan static pressure curves of the numerical results to the experimental results. The internal flow condition at the low flow rate is clarified using the numerical models of the different blade row distance L = 10 mm and 30 mm. In the present paper, pressure fluctuations phase locked each front and rear rotor’s rotation are shown and the influences of the wake and the potential interference are discussed by the unsteady numerical analysis results at the low flow rate.

Numerical Investigation of the Unsteady Flow in a Transonic Compressor with Curved Rotors

The unsteady 3D flow fields in a single-stage transonic compressor under designed conditions are simulated numerically to investigate the effects of the curved rotors on the stage performance and the aerodynamic interaction between the blade rows. The results show that, compared to the compressor with unurved rotors, the compressor under scrutiny acquires remarkable increases in efficiency with significantly reduced amplitudes of the time-dependent fluctuation. The amplitude of the pressure fluctuation around the stator leading edge decreases at both endwalls, but increases at the mid-span in the curved rotors. The pressure fluctuation near the stator leading edge, therefore, becomes more uniform in the radial direction of this compressor. Except for the leading edge area, the pressure fluctuatinn amplitude declines remarkably in the tip region of stator surface downstream of the curved rotor, but hardly changes in the middle and at the hub.

Electromagnetic Design of a Switched Reluctance Motor With Segmental Rotors and Full-pitch Windings

整距绕组分块转子开关磁阻电机具有高速运行时低风（油）阻和低铁心损耗等优点，特别适合用于航天航空驱动系统。根据整距绕组分块转子开关磁阻电机的基本工作原理，结合输出功率与平均转矩的关系，将绕组电流等效为方波，推导出了整距绕组分块转子开关磁阻电机的主体尺寸计算公式；基于电机定转子未对齐位置和对齐位置的电磁特性，以及整距绕组分块转子开关磁阻电机的电磁特点，确定了定、转子极弧系数选取的规则；同时分析了绕组匝数等主要尺寸的选取的规则；最后，基于上述方法优化设计了一台实验样机，并通过有限元仿真及实验验证了整距绕组分块转子开关磁阻电机的电磁设计方法的正确性。

Identification and Balancing of Flexible Rotors by Boundary Element Method

In this paper, an identification method to estimate the unbalances is introduced, which is based on the boundary element method (BEM). By using the vibration response measured at some points on the flexible rotor the unbalances can be identified conveniently. Therefore, the rotor can be balanced without test runs.

Effect of Time Step Size and Turbulence Model on the Open Water Hydrodynamic Performance Prediction of Contra-Rotating Propellers

A growing interest has been devoted to the contra-rotating propellers （CRPs） due to their high propulsive efficiency, torque balance, low fuel consumption, low cavitations, low noise performance and low hull vibration. Compared with the single-screw system, it is more difficult for the open water performance prediction because forward and aft propellers interact with each other and generate a more complicated flow field around the CRPs system. The current work focuses on the open water performance prediction of contra-rotating propellers by RANS and sliding mesh method considering the effect of computational time step size and turbulence model. The validation study has been performed on two sets of contra-rotating propellers developed by David W Taylor Naval Ship R ＆ D center. Compared with the experimental data, it shows that RANS with sliding mesh method and SST k-ω turbulence model has a good precision in the open water performance prediction of contra-rotating propellers, and small time step size can improve the level of accuracy for CRPs with the same blade number of forward and aft propellers, while a relatively large time step size is a better choice for CRPs with different blade numbers.

HIGHER ORDER SPECTRAL ANALYSIS IN FAULT DIAGNOSIS OF ROTORS

The nonlinear properties of rotating machinery vibration signals are presented. The relationship between faults and quadratic phase coupling is discussed. The mechanism that gives rise to quadratic phase coupling is analyzed, and the coupling models are summarized. As a result, higher order spectra analysis is introduced into fault diagnosis of rotors. A brief review of the properties of higher order spectra is presented. Furthermore, the bicoherence spectrum is employed to extract the features that signify the machinery condition. Experiments show that bicoherence spectrum patterns of different faults are quite different, so it is proposed to identify the faults in rotors.

Study on Contra-Rotating Small-Sized Axial Flow Hydro Turbine

It is thought that small hydropower generation is alternative energy, and the energy potential of small hydropower is large. The efficiency of small hydro turbines is lower than that of large one, and these small hydro turbine’s common problems are out of operation by foreign materials. Then, there are demands for small hydro turbines to keep high per- formance and wide flow passage. Therefore, we adopted contra-rotating rotors which can be expected to achieve high performance and low-solidity rotors with wide flow passage in order to accomplish high performance and stable opera- tion. Final goal on this study is development of an electric appliance type small hydro turbine which has high portability and makes an effective use of the unused small hydro power energy source. In the present paper, the performance and the internal flow conditions in detail of contra-rotating small-sized axial flow hydro turbine are shown as a first step of the research with the numerical flow analysis. Then, a capability adopting contra-rotating rotors to an electric appliance type small hydro turbine was discussed. Furthermore, the high performance design for it was considered by the numeri- cal analysis results.

Effects of Tightening Torque on Dynamic Characteristics of Low Pressure Rotors Connected by a Spline Coupling

A rotor dynamic model is built up for investigating the effects of tightening torque on dynamic characteristics of low pressure rotors connected by a spline coupling.The experimental rotor system is established using a fluted disk and a speed sensor which is applied in an actual aero engine for speed measurement.Through simulating calculation and experiments,the effects of tightening torque on the dynamic characteristics of the rotor system connected by a spline coupling including critical speeds,vibration modes and unbalance responses are analyzed.The results show that when increasing the tightening torque,the first two critical speeds and the amplitudes of unbalance response gradually increase in varying degrees while the vibration modes are essentially unchanged.In addition,changing axial and circumferential positions of the mass unbalance can lead to various amplitudes of unbalance response and even the rates of change.

Experimental study on performance of contra-rotating axial flow fan

Contra-rotating axial flow fan is a kind of the vital equipment in coal mines. Their work conditions directly affect the safety of staff and production. In the paper, the performance of the contra-rotating axial flow fan is experi- mentally investigated. The study is focused on the fan performance, the shaft power and the match between the motor and fan efficiency at different blade angles. The results show that the blade angle 43°/26° has the best aerodynamic perfor- mance. The first engine has a greater impact on the fan than the second one. The blade angle with the best aerodynamic performance does not necessarily correspond to the one with the best match between the motor and fan efficiency. The blade angle 43°/24° is the best choice for the operation of the fan in the present study.

STUDY ON THE SiC_p./Al-ALLOY COMPOSITE AUTOMOTIVE BRAKE ROTORS

The SiCp/Al-alloy composite front brake rotors designed for Shanghai Santana cars were prepared by semi-solid stirring+liquid forging process. The composite brake rotors were subjected to dynamometer tests on a SCHENCK brake testing system, referring to TL110 standard of VOLKSWAGEN Co. The friction coefficient and thermal response during fade testing and the wear performance of the composite rotors were studied as the functions of various parameters such as braking pressures, initial speeds, initial temperatures, torque and decelerations, and were compared with those of conventional cast iron rotors. The results show that the properties of the composite rotors can achieve the requirements of commercial cast iron rotors. The results also show that the friction coefficients of the composite rotors under different braking conditions are within the deviation band specified by the TL110 standard, and the temperature rise of composite rotors is lower than that of cast iron rotors at the end of each fade stop. The wear resistance of composite rotors is higher than that of cast iron rotors. The friction mechanism and wear mechanism were analyzed.

Validation of the Actuator Line Model for Simulating Flows past Yawed Wind Turbine Rotors

The Actuator Line/Navier-Stokes model is validated against wind tunnel measurements for flows past the yawed MEXICO rotor and past the yawed NREL Phase VI rotor. The MEXICO rotor is operated at a rotational speed of 424 rpm, a pitch angle of ?2.3。, wind speeds of 10, 15, 24 m/s and yaw angles of 15。, 30。 and 45。. The computed loads as well as the velocity field behind the yawed MEXICO rotor are compared to the detailed pressure and PIV measurements which were carried out in the EU funded MEXICO project. For the NREL Phase VI rotor, computations were carried out at a rotational speed of 90.2 rpm, a pitch angle of 3。, a wind speed of 5 m/s and yaw angles of 10。and 30。. The computed loads are compared to the loads measured from pressure measurement.

DESCRIPTION AND PREDICTION OF CATASTROPHE OF VIBRATION STATE FOR FAULTY ROTORS

A sudden increase of vibration amplitude with no foreboding often results in an abrupt breakdown of a mechanical system.The catastrophe of vibration state of a faulty rotor is a typical nonlinear phenomenon,and very difficult to be described and predicted with linear vibration theory.On the basis of nonlinear vibration and catastrophe theory,fhe eatastrophe of the vibration amplitude of the faulty rotor is described;a way to predict its emergence is developed.

Analysis on structural characteristics of rotors in twin-rotor cylinder-embedded piston engine

Twin-rotor cylinder-embedded piston engine is proposed for dealing with the sealing problems of rotors in twin-rotor piston engine where the existent mature sealing technologies for traditional reciprocating engine can be applied.The quantity and forms of its sealing surfaces are reduced and simplified,and what's more,the advantages of twin-rotor piston engine are inherited,such as high power density and no valve mechanism.Given the motion law of two rotors,its kinematic model is established,and the general expression for some parameters related to engine performance,such as the trajectory,displacement,velocity and acceleration of the piston and centroid trajectory,angular displacement,velocity and acceleration of the rod are presented.By selecting different variation patterns of relative angle of two rotors,the relevant variables are compared.It can be concluded that by designing the relative angle function of two rotors,the volume variation of working chamber can be changed.However,a comprehensive consideration for friction and vibration is necessary because velocity and acceleration are quite different in the different functions,the swing magnitude of rod is proportional to link ratio λ,and the position of rod swing center is controlled by eccentricity e.In order to reduce the lateral force,a smaller value of λ should be selected in the case of the structure,and the value of e should be near 0.95.There is no relationship between the piston stroke and the variation process of relative angle of two rotors,the former is only proportional to the amplitude of relative angle of two rotors.

Quantum to Classical Transition in a System of Two Coupled Kicked Rotors

We investigate the quantum-classical transition in a system of two coupled kicked rotors. We lind that when the mass of one kicked rotor is much smaller than the other＇s, the influence of the light kicked rotor is still able to make decoherence of the heavy one. This leads to the quantum-classical transition of the heavy kicked rotor. We demonstrate this by two different coupling potentials.

Finite Element Method Applied to the Eigenvalue Analysis of Flexible Rotors Supported by Journal Bearings

This work deals with a finite element procedure developed to perform the eigenvalue analysis of damped gyroscopic systems, represented by flexible rotors supported on fluid film journal bearings. The rotor finite element model is based on the Timoshenko beam theory, accounting for the shaft rotary inertia and gyroscopic moments. The governing equations for the hydrodynamic journal bearing are obtained through the Galerkin weighted residual method applied to the classical Reynolds equation. A perturbation scheme on the fluid film governing equation permits to obtain the zero-th and first order lubrication equations for the bearings, which allow the computation of the dynamic force coefficients associated with the bearing stiffness and damping. The rotor-bearing system equation, which consists of a case of damped gyroscopic equation, is rewritten on state form to compute the complex eigenvalues. The natural frequencies at several operating conditions are obtained and compared to the technical literature data. The influence of the effective damping on the eigenvalue real part sign is analyzed for some examples of rotor-bearing systems, showing how the stability conditions can be predicted by the eigenvalue analysis. The procedure implemented in this work can provide useful guidelines and technical data about the selection of the more appropriate set of bearing parameters for rotating machines operating at stringent conditions.

Modeling and Numerical Simulation of Wings Effect on Turbulent Flow between two contra-rotating cylinders

Many industries in the world take part in the pollution of the environment. This pollution often comes from the reactions of combustion. To optimize these reactions and to minimize pollution, turbulence is a funda- mental tool. Several factors are at the origin of turbulence in the complex flows, among these factors, we can quote the effect of wings in the rotating flows. The interest of this work is to model and to simulate numeri- cally the effect of wings on the level of turbulence in the flow between two contra-rotating cylinders. We have fixed on these two cylinders eight wings uniformly distributed and we have varied the height of the wings to have six values from 2 mm to 20 mm by maintaining the same Reynolds number of rotation. The numerical tool is based on a statistical model in a point using the closing of the second order of the transport equations of the Reynolds stresses (Reynolds Stress Model: RSM). We have modelled wings effect on the flow by a source term added to the equation tangential speed. The results of the numerical simulation showed that all the average and fluctuating variables are affected the value of the kinetic energy of turbulence as those of Reynolds stresses increase with the height of the wings.