Graphene-loaded nickel−vanadium bimetal oxides as hydrogen pumps to boost solid-state hydrogen storage kinetic performance of magnesium hydride

To modify the thermodynamics and kinetic performance of magnesium hydride(MgH_(2))for solid-state hydrogen storage,Ni_(3)V_(2)O_(8)-rGO(rGO represents reduced graphene oxide)and Ni_(3)V_(2)O_(8)nanocomposites were prepared by hydrothermal and subsequent heat treatment.The beginning hydrogen desorption temperature of 7 wt.%Ni_(3)V_(2)O_(8)-rGO modified MgH_(2)was reduced to 208℃,while the additive-free MgH_(2)and 7 wt.%Ni_(3)V_(2)O_(8)doped MgH_(2)appeared to discharge hydrogen at 340 and 226℃,respectively.A charging capacity of about 4.7 wt.%H_(2)for MgH_(2)+7 wt.%Ni_(3)V_(2)O_(8)-rGO was achieved at 125℃ in 10 min,while the dehydrogenated MgH_(2)took 60 min to absorb only 4.6 wt.%H_(2)at 215℃.The microstructure analysis confirmed that the in-situ generated Mg_(2)Ni/Mg_(2)N_(i)H_(4) and metallic V contributed significantly to the enhanced performance of MgH_(2).In addition,the presence of rGO in the MgH_(2)+7 wt.%Ni_(3)V_(2)O_(8)-rGO composite reduced particle aggregation tendency of Mg/MgH_(2),leading to improving the cyclic stability of MgH_(2)during 20 cycles.

Combined effects of ultrasonic vibration and FeCoNiCrCu coating on interfacial microstructure and mechanical properties of Al/Mg bimetal by compound casting

In this work,a new treatment method combining ultrasonic vibration with FeCoNiCrCu high entropy alloy(HEA)coating was used to prepared Al/Mg bimetal through the lost foam compound casting.The effects of composite treatment involving ultrasonic vibration and HEA coating on interfacial microstructure and mechanical properties of Al/Mg bimetal were studied.Results demonstrate that the interface thickness of the Al/Mg bimetal with composite treatment significantly decreases to only 26.99%of the thickness observed in the untreated Al/Mg bimetal.The HEA coating hinders the diffusion between Al and Mg,resulting the significant reduction in Al/Mg intermetallic compounds in the interface.The Al/Mg bimetal interface with composite treatment is composed of Al_(3)Mg_(2)and Mg_(2)Si/AlxFeCoNiCrCu+FeCoNiCrCu/δ-Mg+Al_(12)Mg_(17)eutectic structures.The interface resulting from the composite treatment has a lower hardness than that without treatment.The acoustic cavitation and acoustic streaming effects generated by ultrasonic vibration promote the diffusion of Al elements within the HEA coating,resulting in a significant improvement in the metallurgical bonding quality on the Mg side.The fracture position shifts from the Mg side of the Al/Mg bimetal only with HEA coating to the Al side with composite treatment.The shear strength of the Al/Mg bimetal increases from 32.16 MPa without treatment to 63.44 MPa with ultrasonic vibration and HEA coating,increasing by 97.26%.

Preparation, interfacial regulation and strengthening of Mg/Al bimetal fabricated by compound casting: A review

Mg/Al bimetal combines the advantages of both aluminum and magnesium and has broad application prospects in automotive, aerospace,weapons, digital products and so on. The compound casting has the characteristics of low cost, easy to achieve metallurgical combination and suitable for the preparation of complex bimetallic parts. However, bimetallic joint strength is low due to differences of physical properties between Al and Mg, oxide film on metallic surface and interfacial Al-Mg IMCs, which is closely related to the interfacial microstructure and properties. Therefore, how to control the interface of the bimetal to achieve performance enhancement is the focus and difficulty in this field. At present, there are mainly the following strengthening methods. First, the “zincate galvanizing” and “electrolytic polishing+anodic oxidation” technology were exert on the surface of Al alloy to remove and break the oxide film, which improved the wettability between Al and Mg. Second, the undesirable Al-Mg IMCs were reduce or elimination by adding the interlayers(Zn, Ni and Ni-Cu). Thirdly, the evolution process of interfacial microstructure was changed and fine strengthening phases were formed by adding Si element to Al alloy or rare earth element to Mg alloy. Fourthly, mechanical vibration and ultrasonic vibration were applied in the process of the filling and solidification to refine and homogenize the interfacial structure. Finally, some other methods, including secondary rolling, thermal modification, heat treatment and constructing exterior 3D morphology, also can be used to regulate the interfacial microstructure and compositions. The above strengthening methods can be used alone or in combination to achieve bimetallic strengthening. Finally, the future development direction of the Mg/Al bimetal is prospected, which provides some new ideas for the development and application of the Mg/Al bimetal.

Effect of HEA/Al composite interlayer on microstructure and mechanical property of Ti/Mg bimetal composite by solid-liquid compound casting

In this study,HEA/AI composite interlayer was used to fabricate Ti/Mg bimetal composites by solidliquid compound casting process.The Al layer was prepared on the surface of TC4 alloy by hot dipping,and the FeCoNiCr HEA layer was prepared by magnetron sputtering onto the Al layer.The influence of the HEA layer thickness and pouring temperature on interface evolution was investigated based on SEM observation and thermodynamic analysis.Results indicate that the sluggish diffusion effect of HEA can effectively inhibit the interfacial diffusion between Al and Mg,which is conducive to the formation of solid solution,especially when the thickness of HEA is 800 nm.With the increase of casting temperature from 720 ℃ to 730 ℃,740℃,and 750 ℃,α-Al(Mg),α-Al(Mg)+Al3Mg2,Al3Mg2+Al12Mg17,and Al12Mg17+δ-Mg are formed at the interface of Ti/Mg bimetal,respectively.When the thickness of the HEA layer is 800 nm and the pouring temperature is 720 ℃,the bonding strength of the Ti/Mg bimetal can reach the maximum of 93.6 MPa.

Effects of mechanical vibration on filling and solidification behavior, microstructure and performance of Al/Mg bimetal by lost foam compound casting

Al/Mg bimetal was prepared by lost foam solid-liquid compound casting,and the effects of mechanical vibration on the filling and solidification behavior,microstructure and performance of the bimetal were investigated.Results show that the mechanical vibration has a remarkable influence on the filling and solidification processes.It is found that after mechanical vibration,the filling rate increases and the filling rate at different times is more uniform than that without vibration.In addition,the mechanical vibration also increases the wettability between liquid AZ91D and A356 inlays.The mechanical vibration reduces the horizontal and vertical temperature gradient of the casting and makes the temperature distribution of the whole casting more uniform.Compared to the Al/Mg bimetal without vibration,the shear strength is improved by 39.76%after the mechanical vibration is applied,due to the decrease of the inclusions and Al_(12)Mg_(17) dendrites,and the refinement and uniform distribution of the Mg_(2)Si particles in the interface of the Al/Mg bimetal.

Effect of melt-to-solid volume ratio and preheating temperature on Mg/Al bimetals interface by centrifugal casting

Compound casting is an efficient method for bonding dissimilar metals,in which a dramatic reaction can occur between the melt and solid.The centrifugal casting process,a type of compound casting,was applied to cast Al/Mg dissimilar bimetals.Magnesium melt was poured at 700 °C,with melt-to-solid volume ratios(Vm/Vs) of 1.5 and 3,into a preheated hollow aluminum cylinder.The preheating temperatures of the solid part were 320,400,and 450 °C,and the constant rotational speed was 1,600 rpm.The cast parts were kept inside the casting machine until reaching the cooling temperature of 150 °C.The result showed that an increase in preheating temperature from 320 to 450 °C led to an enhanced reaction layer thickness.In addition,an increase in the Vm/Vs from 1.5 to 3 resulted in raising the interface thickness from 1.2 to 1.8 mm.Moreover,the interface was not continuously formed when a Vm/Vs of 3 was selected.In this case,the force of contraction overcame the resultant acting force on the interface.An interface formed at the volume ratio of 1.5 was examined using scanning electron microscopy(SEM) equipped with energy-dispersive X-ray spectroscopy(EDS),and the results demonstrated the formation of Al_(3)Mg_(2),Al_(12)Mg_(17) and(δ+Al_(12)Mg_(17)) eutectic structures in the interface.

Selective hydrogenation of glucose to sorbitol with tannic acid-based porous carbon sphere supported Ni-Ru bimetallic catalysts

Ni-Ru bimetallic porous carbon sphere(Ni-Ru@PCS) catalysts were synthesized via formaldehyde-assisted, metal-coordinated crosslinking sol-gel chemistry, in which biomass-derived tannic acid and F127 surfactant were used as carbon precursor and soft template, respectively, and Ni2+and Ru3+were used as cross-linkers. In the developed method, Ni-Ru particles became uniformly dispersed in the carbon skeleton due to strong coordination bonds between metal ions(Ni2+and Ru^(3+)) and tannic acid molecules and bimetal interactions. The as-synthesized Ni-Ru10:1@PCS catalyst with a loading Ni:Ru mole ratio of 10:1 was applied for the selective hydrogenation of glucose to sorbitol, and provided 99% glucose conversion with a sorbitol selectivity of 100% at 140℃ in 150 min reaction time and exhibited good stability and recyclability in which sorbitol yield remained at 98% after 4 cycles with little or no metal agglomeration. The catalyst was applied to glucose solutions as high as 20 wt% with 97% sorbitol yields being obtained at 140℃ in 20 h. The developed bimetallic porous carbon sphere catalysts take advantage of sustainably-derived materials in their structure and are applicable to related biomass conversion reactions.

Cu-Al尖晶石氧化物缓释催化剂表面重构对促进甲醇重整反应性能的研究

Cu-Al尖晶石氧化物作为甲醇水蒸气重整制氢缓释催化剂,在反应过程中逐渐释放活性Cu,其催化行为与催化剂的表面结构密切相关。本研究采用酸碱溶液对固相球磨法合成的Cu-Al尖晶石催化剂进行表面处理,以期通过表面组成及结构的修饰来提高其催化性能。研究结果表明,硝酸、氨水、氢氧化钠溶液与催化剂的作用差别极大,酸处理去除了催化剂表面的Cu和Al物种,氢氧化钠溶液处理则主要去除了Al物种,氨水溶液处理作用最弱,去除了极少量的Cu和Al。伴随着Cu、Al物种的流失,催化剂表面结构重组和铜物种再分布改变了铜的缓释行为。反应性能评价结果表明,硝酸和氨水处理改善了缓释催化性能,其中,硝酸处理后的催化剂表现出更优异的催化稳定性;而氢氧化钠溶液处理不利于缓释催化性能的提高。结合反应后催化剂表征结果,阐明缓释Cu粒径大小和Cu晶粒微观结构应变对催化性能发挥着重要作用。当前工作为提高缓释催化提供了一种切实可行的方法。

Cu-Al层状复合材料金属间化合物结构稳定性的第一性原理计算

铜铝层状复合材料在固液复合铸轧成型时,固态铜与液态铝在接触面发生界面反应生成的金属间化合物容易引发晶界脆性、晶间裂纹或弹性畸变致使其开裂而失效。因此,一个强而稳定的界面对于整个复合材料的结构强度至关重要。为深入了解界面金属间化合物的化学键合、晶体结构及稳定性,利用第一性原理对Cu-Al层状复合材料中常见的金属间化合物Al_(4)Cu_(9)、Al_(2)Cu、AlCu开展了热力学性能、力学性能和电子结构的相关计算。有效生成热数值表明,扩散初始阶段Al_(2)Cu相将在界面处最先生成,待Al_(2)Cu初生相形成后,将依次生成Al_(4)Cu_(9)、AlCu。Al_(2)Cu、Al_(4)Cu_(9)和AlCu均符合力学稳定性标准,对比它们的B/G值、泊松比和硬度,3种金属间化合物均为脆性相,其中Al_(2)Cu的脆性最大且硬度最高。通过对能带、态密度和Mulliken布居进行分析,发现金属键在Al_(2)Cu和AlCu化学键中具有更强的离子性特征,而在Al_(4)Cu_(9)化学键中具有更强的共价性特征,使得Al和Cu原子之间的相互作用更紧密,稳定性更强。

铝源对Cu-Al尖晶石物化性质和逆水煤气变换性能的影响

基于高能球磨和固相焙烧的方法,采用杂质元素(Na、Fe、Si和S)含量不等的四种拟薄水铝石和氢氧化铜制备了Cu-Al尖晶石固溶体催化剂,通过ICP-AES、TG、XRD、H2-TPR和BET表征了催化剂的物化性质,并考察了对逆水煤气变换反应的催化性能。结果表明,拟薄水铝石中的杂质元素对于Cu-Al尖晶石催化剂的物相性质、还原性能、织构性质和催化性能有显著的影响,Si有助于合成高比表面积的催化剂,但不利于Cu-Al尖晶石生成,导致催化活性低;含有少量Na和Fe的尖晶石的催化活性较低;S物种经高温焙烧后分解,对催化活性没有影响;基于杂质元素含量最低的拟薄水铝石合成的催化剂中难还原尖晶石含量最高,表现出最高的逆水煤气变换催化活性。此外,基于活性最优样品的CO_(2)-TPDMS和In-situ DRIFTS分析表明,Al上形成的双齿甲酸盐是Cu-Al尖晶石固溶体催化CO_(2)加氢生成CO的主要中间产物,其含量与催化活性随反应时间的变化规律一致。

Effect of immersion Ni plating on interface microstructure and mechanical properties of Al/Cu bimetal

A nickel-based coating was deposited on the pure Al substrate by immersion plating,and the Al/Cu bimetals were prepared by diffusion bonding in the temperature range of 450-550 ℃.The interce microstructure and fracture surface of Al/Cu joints were studied by scanning electron microscopy（SEM） and X-ray diffraction（XRD）.The mechanical properties of the Al/Cu bimetals were measured by tensile shear and microhardness tests.The results show that the Ni interiayer can effectively eliminate the formation of Al-Cu intermetallic compounds.The Al/Ni interface consists of the Al3Ni and Al3Ni2 phases,while it is Ni-Cu solid solution at the Ni/Cu interce.The tensile shear strength of the joints is improved by the addition of Ni interiayer.The joint with Ni interiayer annealed at 500 ℃ exhibits a maximum value of tensile shear strength of 34.7 MPa.

Effect of homogenization annealing on microstructure, composition and mechanical properties of 7050/6009 bimetal slab

Homogenization annealing of the 7050/6009 bimetal slab prepared by direct-chill casting was investigated and its effects on microstructural evolution, composition distribution and mechanical properties in the interfacial region of the bimetal were studied. The results show that the optimized homogenization annealing process was 460℃for 24 h. After homogenization annealing, the Zn-rich phases and Al15（FeMn）3Si2phases were precipitated at the interface of the bimetal. The diffusion layer thickness of homogenized bimetal increased by 30 μm from 440 to480℃for 24 h, while it increased by 280 μm from 12 to 36 h at 460℃. The Vickers hardnessesat 6009 alloy side and interface of the bimetal decreased after homogenized annealing and grain coarsening was considered asthedominating softening mechanism.The hardness variation at 7050 alloy side was complicated due to the combined action of solution strengthening, dispersion strengthening and dissolution of reinforced phases.

Microstructure and properties of Al/Cu bimetal in liquid-solid compound casting process

A Ni-P coating was deposited on Cu substrate by electroless plating and the Al/Cu bimetal was produced by solid？liquid compound casting technology. The microstructure, mechanical properties and conductivity of Al/Cu joints with different process parameters （bonding temperature and preheating time） were investigated. The results showed that intermetallics formed at the interface and the thickness and variety increased with the increase of bonding temperature and preheating time. The Ni？P interlayer functioned as a diffusion barrier and protective film which effectively reduced the formation of intermetallics. The shear strength and conductivity of Al/Cu bimetal were reduced by increasing the thickness of intermetallics. In particular, the detrimental effect of Al2Cu phase was more obvious compared with the others. The sample preheated at 780 ℃ for 150 s exhibited the maximum shear strength and conductivity of 49.8 MPa and 5.29×10^5 S/cm, respectively.

激光烧结原位合成Cu-Al合金组织结构及性能研究

针对铜铝粉末坯体,以激光高能束为热源引发铝热放热反应,原位合成硬质增强相Al_(2)O_(3),烧结制备了Cu-Al合金,研究了铜铝成分配比对合金体系微观组织和性能的影响。结果表明,Cu-Al合金组织是由硬质增强相Al_(2)O_(3)和基体CuAl_(2)、AlCu_(4)、Al_(4)Cu_(9)等金属间化合物构成的多相结构;合金显微组织具有丰富的树枝晶,且随着铝含量增加,组织均匀细化程度提高;在一定范围内,增加铝含量有助于提高烧结产物致密性;当铜铝质量比为33.2∶66.8时,烧结产物的孔隙率最低(10.57%)、显微硬度值最高(373HV)、磨损性最佳(磨损率0.137 g/mm^(2))。

Pt-Re/rGO bimetallic catalyst for highly selective hydrogenation of cinnamaldehyde to cinnamylalcohol

In the present work, a series of Pt-based catalysts, alloyed with a second metal, i.e., Re, Sn, Er, La, and Y, and supported on activated carbon, ordered mesoporous carbon, N-doped mesoporous carbon or reduced graphene oxide(rGO), have been developed for selective hydrogenation of cinnamaldehyde to cinnamylalcohol. Re and rGO were proved to be the most favorable metal dopant and catalyst support, respectively. Pt_(50) Re_(50)/rGO showed the highest cinnamylalcohol selectivity of 89% with 94% conversion of cinnamaldehyde at the reaction conditions of 120 °C, 2.0 MPaH_2 and 4 h.

Characteristics evolution of 6009/7050 bimetal slab prepared by direct-chill casting process

6009/7050 alloy bimetal slab was prepared by a direct-chill (DC) casting process. Homogenizing annealing, hot rolling and T6 treatment were successively performed and their effects on microstructure and properties of the slab were studied. The results reveal that the average diffusion layer thickness of as-cast slab, determined by interdiffusion of elements Zn, Cu, Mg and Si, was about 400 μm. Excellent metallurgical bonding was achieved because all tensile samples fractured on the softer 6009 alloy side after homogenizing annealing. After homogenizing annealing plus rolling, the average diffusion layer thickness decreased to 100 μm, while the network structure of 7050 alloy side transformed to dispersive nubby structure. Furthermore, subsequent T6 treatment resulted in diffusion layer thickness up to 200 μm and an obvious increase of the Vickers hardness for both 7050 and 6009 sides. The layered structure of the as-cast 6009/7050 bimetal is retained after hot rolling and T6 treatment.

Fabrication of plain carbon steel/high chromium white cast iron bimetal by a liquid–solid composite casting process

High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain carbon steel （PCS） to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The investigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCSYdCWCI bimetal. The interfacial microstructure comprised two distinct lay- ers： a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.

Combustion characteristic and aging behavior of bimetal thermite powders

Nanothermites have been employed as fuel additives in energetic formulations due to their higher energy density over CHNO energetics. Nevertheless, sintering and degradation of nanoparticles significantly limit the practical use of nanothermites. In this work, combustion characteristic and aging behavior of aluminum/iron oxide(Al/Fe2O3) nanothermite mixtures were investigated in the presence of micron-scale nickel aimed to produce bimetal thermite powders. The results showed that the alumina content in the combustion residue increased from 88.3% for Al/Fe2O3 nanothermite to 96.5% for the nanothermite mixture containing 20 wt% nickel. Finer particle sizes of combustion residue were obtained for the nanothermite mixtures containing nickel, indicative of the reduced agglomeration. Both results suggested a more complete combustion in the bimetal thermite powders. Aging behavior of the nanothermite mixture was also assessed by measuring the heat of combustion of the mixture before and after aging process. The reduction in heat of combustion of nanothermite mixtures containing nickel was less severe as compared to a significant decrease for the nanothermite mixture without nickel, indicating better aging resistance of the bimetal thermite powders.

Study on liquid-liquid bimetal composite casting hammers

Crusher hammers for the mineral processing industry must meet the demands of both high wear resistance at the hammer head and high impact toughness at the hammer handle. The crusher hammers made of Hadfield steel have typical y low service life of less than 40 hours. To solve the problem, a kind of bimetal crusher hammers made of high chromium cast iron （HCCI） and low al oy steel （LAS） has been successful y developed by using liquid-liquid composite casting. The microstructure and composite interface bonding was analyzed using optical microscope, SEM, EDX and XRD. Micrographs indicate that the composite interface is metal urgical y bonded with a zigzag shape across the boundary and without unbound region or void. After heat treatment, the composite hammers have shown excellent properties. The hardness of HCCI is at least 63 HRC and its αk is greater than 3.5 J？cm-2; the hardness of LAS is greater than 35 HRC and its αk is no less than 80 J？cm-2. Diffusion of elements takes place at the interface and forms a transition region. The micro hardness increases from LAS to the interface and then to HCCI. Wear comparison was made separately between the bimetal composite hammer and a Hadfield steel hammer in two quarries of Jilin province and Liaoning province. The results showed that the liquid-liquid bimetal composite hammers did not have the fal ing off of hammer head or impact fracture phenomenon, and their service life was 3.75 times as long as that of the Hadfield steel hammers.

Direct Synthesis of Dimethyl Carbonate from CO_2 and CH_3OH Using 0.4nm Molecular Sieve Supported Cu-Ni Bimetal Catalyst

The 0.4 nm molecular sieve supported Cu-Ni bimetal catalysts for direct synthesis of dimethyl carbonate (DMC) from CO 2 and CH 3 OH were prepared and investigated. The synthesized catalysts were fully characterized by BET, XRD (X-ray diffraction), TPR (temperature programmed reduction), IR (infra-red adsorption), NH 3-TPD (temperature programmed desorption) and CO 2-TPD (temperature programmed desorption) techniques. The results showed that the surface area of catalysts decreased with increasing metal content, and the metals as well as Cu-Ni alloy co-existed on the reduced catalyst surface. There existed interaction between metal and carrier, and moreover, metal particles affected obviously the acidity and basicity of carrier. The large amount of basic sites facilitated the activation of methanol to methoxyl species and their subsequent reaction with activated carbon dioxide. The catalysts were evaluated in a continuous tubular fixed-bed micro-gaseous reactor and the catalyst with bimetal loading of 20% (by mass) had best catalytic activities. Under the conditions of 393 K, 1.1 MPa, 5 h and gas space velocity of 510 h 1 , the selectivity and yield of DMC were higher than 86.0 % and 5.0 %, respectively.