Synthesis, Properties and Application of a Novel Epoxidized Soybean Oil-toughened Phenolic Resin

A novel epoxidized soybean oil-toughened-phenolic resin(ESO-T-PR)has been synthesized by etheri- fication graft and multi-amine curing ESO.Fourier transform infrared spectroscopy(FTIR)was adopted to investi- gate its molecular structure and scan electron microscope(SEM)was used to observe the micro morphology of its impact fracture surface.This ESO-T-PR was adopted as the matrix resin to prepare paper copper clad laminate (P-CCL)and the properties of resulting P-CCL are found superior to the related Chinese National Standard.The toughing mechanism was investigated by comparing the impact strength,solderleaching resistance,flexural strength, peeling strength and morphology of this ESO-T-PR with those of other two ESO modified phenolic resins.It is demonstrated that during the synthesizing process of ESO-T-PR,the phenol hydroxyl is etherified by ESO or ESO epoxy resin prepolymer(ESO chain extension polymer)and the long ESO epoxy resin chain segments enhance the crosslink density of ESO-T-PR and consequently improve the impact toughness and solderleaching resistance of P-CCL made of ESO-T-PR.The ESO-T-PR is a cheap matrix resin with excellent properties to make P-CCL(elec- tric guide board).

Green Composite Material Made from Typha latifolia Fibres Bonded with an Epoxidized Linseed Oil/Tall Oil-Based Polyamide Binder System

Here,we report the mechanical and water sorption properties of a green composite based on Typha latifolia fibres.The composite was prepared either completely binder-less or bonded with 10%(w/w)of a bio-based resin which was a mixture of an epoxidized linseed oil and a tall-oil based polyamide.The flexural modulus of elasticity,the flexural strength and the water absorption of hot pressed Typha panels were measured and the influence of pressing time and panel density on these properties was investigated.The cure kinetics of the biobased resin was analyzed by differential scanning calorimetry(DSC)in combination with the iso-conversional kinetic analysis method of Vyazovkin to derive the curing conditions required for achieving completely cured resin.For the binderless Typha panels the best technological properties were achieved for panels with high density.By adding 10%of the binder resin the flexural strength and especially the water absorption were improved significantly.

Synthesis and Properties of Novel Epoxidized Soybean Oil-modified Phenolic Resin /Montmorillonite Nanocomposites

The novel epoxidized soybean oil-modified-phenolic resin/clay nanocomposites（ESO-M-PR/ CN） was prepared. The coupling agent-benzyldimethylphenylammonium chloride [C6H5CH2N^＋（CH3）2C6H5Cl^- , B2MP] was adopted to modify the interface between the organic and inorganic phases. The effect of the nanocomposite structure on its physical and chemical properties was discussed. During the synthesizing process of ESO-M-PR/CN, the phenol hydroxyl was etherified by ESO or ESO epoxy resin prepolymer to provide long ESO epoxy segments. Long ESO epoxy resin chain segments enhanced the crosslink density of ESO-M- PR/CN. The thermal and mechanical properties exhibit a significant improvement. The temperature at which a weight loss of 5% occurs increases from 287.1 ℃ to 402.3 ℃. The flexural strength increases by 25%, while the flexural modulus increases by 39%. Moreover, the properties of resin were enhanced by the effect of the inorganic nanoparticles, while the size of the nanomontmorillonites in the phenolic resin was characterized with a scanning electron microscope. The particle size of inorganic montmorillonites in the modified system is less than 100 nm.

Insights into biobased epoxidized fatty acid isobutyl esters from biodiesel:Preparation and application as plasticizer

Biodiesel was used to prepare epoxidized fatty acid isobutyl esters(Ep-FABEs)as a biobased plasticizer in this work.Transesterification of biodiesel with isobutanol catalyzed by tetrabutyl titanate was carried out in a gas-liquid tower reactor.The conversion achieved nearly 100%within 5 h under the reaction temperature,the mass ratio of catalyst to fatty acid methyl esters(FAMEs),and isobutanol to FAMEs total molar ratio of 180℃,0.4%(mass),and 5.4:1,respectively.In addition,kinetic model of the transesterification reaction was developed at 150–190℃.The calculated activation energy was 48.93 kJ·mol^(-1).Then,the epoxidation of obtained fatty acid isobutyl esters(FABEs)was conducted in the presence of formic acid and hydrogen peroxide.The Ep-FABEs was further analyzed for its plasticizing effectiveness to replace dioctyl phthalate(DOP)and compared with conventional epoxy plasticizer epoxidized fatty acid methyl esters(Ep-FAMEs).The results indicated that the thermal stability and mechanical properties of PVC films with Ep-FABEs plasticizer were significantly improved compared with those plasticized with DOP.In addition,the extraction resistance and migration stability of Ep-FABEs were better than those of EpFAMEs.Overall,the prepared Ep-FABEs via structural modification of biodiesel proved to be a promising biobased plasticizer.

Sawdust Short Fiber Reinforced Epoxidized Natural Rubber: Insight on Its Mechanical, Physical, and Thermal Aspects

In this work,Epoxidized natural rubber/sawdust short fiber(ENR-50/SD)composites at different fiber content(5,10,15 and 20 phr)and size(fine size at 60–100μm and coarse size at 10–20 mm)were prepared using two-roll mill and electrical-hydraulic hot press machine respectively.Curing characteristics,water uptake,tensile,morphological,physical,and thermal properties of the composites were investigated.Results indicated that the scorch time and cure time became shorter whereas torque improved as SD content increase.Though the decline of tensile strength and elongation at break values,modulus,hardness and crosslinking density have shown enhancements with the increasing of SD content.The water uptake percentage of all samples has shown an increasing as SD content increase.However,the low SD content,particularly fine size have presented lower water uptake.The temperature of weight%loss(5 and 50 wt%loss)of 5 phr SD(low content)have recorded higher temperature compared to 20 phr SD(high content)in the rubber composites,which indicated higher thermal stability.The fine size of SD has recorded better overall properties than SD coarse size at same loading in the rubber composites.

Improved Automotive Fuel Resistance of Natural Rubber/Chlorosulfonated Polyethylene Blends by Blending Epoxidized Natural Polymer

The natural rubber (NR) was mixed with chlorosulfonated polyethylene (CSM), due to the difference of polarity in NR and CSM made this blend incompatible and the third component was used. Epoxidzed natural rubber (ENR) was used as a third component. NR/CSM blended with the blend ratio of 50/50 was prepared by using a two-roll mill and vulcanization in a compression mold at 160°C. The ENR content was varied from 1 to 7 phr. The curing characteristics, morphology, mechanical properties, and automotive fuel swelling were investigated. The results indicated that the cure time of the blend rubbers was shorter as adding ENR. The mechanical properties of the blend rubbers were not affected by ENR content. However, automotive fuel resistance of the blend rubbers was found to increase with adding ENR in rubber blend.

Development of Biobased Poly(Lactic Acid)/Epoxidized Natural Rubber Blends Processed by Electrospinning: Morphological, Structural and Thermal Properties

This article reports the production of electrospun fibers from blends of poly(lactic acid) (PLA) and epoxidized natural rubber (ENR) solutions. The produced fibers were characterized by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA). SEM images showed the reduction in fiber size with ENR content of up to 25% in the mixture PLA/ENR. FTIR analysis revealed a possible interaction between carboxylic group of PLA and epoxi group of ENR. Thermal analysis showed the increase of the crystallinity fraction with ENR content and a decrease in thermal stability of eletrospun mats with the addition of ENR. The dynamic mechanical properties showed an enhancement of the stiffness of PLA/ENR blends with the increase of ENR content, which can support the production of interesting materials for tissue engineering based on renewable and biocompatible polymers. The reported properties indicate the possibility to use such fiber mats as potential materials in tissue engineering.

Highly Functional Polyol Synthesis from Epoxidized Tall Oil Fatty Acids

In this work, free tall oil fatty acids were epoxidized with in-situ generated peroxyacetic acid. Reaction kineticsof epoxidation was investigated by oxirane content and iodine value titrimetric determination, as well as FTIRspectra analysis. A highly functional biobased polyol was synthesized by functionalizing epoxidized tall oilfatty acids with triethanolamine using Montmorillonite K10 as a catalyst. The obtained polyol was analyzed byFTIR and MALDI-TOF MS. The most common chemical and physical characteristics of obtained polyol weredetermined.

Melt Rheology of Poly(Lactic Acid) Plasticized by Epoxidized Soybean Oil

This study investigated that epoxidized soybean oil （ESO） was blended as plasticizer with poly （lactic acid） （PLA） and its effects on the melt rheological properties, such as melt flow index, apparent shear viscosity, and melt strength of the blends. PLA was blended by the twin-screw plastic extruder at five mass fractions： 3%, 6%, 9%, 12%, and 15% （based on PLA mass）. Melt flow index （MFI） was examined with a melt flow indexer. The results indicate that the blends of PLA/ESO had higher MFI than pure PLA, except for MFI at 9% reaching to the lowest point, even lower than that of pure PLA. Melt rheological properties were studied by a capillary rheometer in a temperature range of 160-180℃. The blends exhibited shear-thinning behavior and the apparent shear viscosity was well described by the power law in this shear rate region. The melt strength of PLA plasticized with 6% ESO reached the maximums. ESO was more effective in increasing the melt strength at the mass fractions less than 6%, which could toughen the blends to some extent. Therefore, the authors suggested the optimum addition level of 6%-9% ESO will get good melt rheological performance balance.

Bio-based removable pressure-sensitive adhesives derived from carboxyl-terminated polyricinoleate and epoxidized soybean oil

A novel kind of fully bio-based PSAs we re obtained through the curing reaction between two components derived from the plant oils:carboxyl-terminated polyricinoleate(PRA) fro m the castor oil and epoxidized soybean oil(ESO).The get content,glass transition temperature(Tg),rheological behavior,tensile strength,creep resistance and 180° peel strength of the PSAs were feasibly tailored by adjusting the component ratio of ESO to PRA.At low cross-linking level,the PSAs behaved like a viscous liquid and did not possess enough cohesiveness to sustain the mechanical stress during peeling,The PSAs cross-linked at or near the optimal stoichiometric conditions displayed an adhesive(interfacial) failure between the substrate and the adhesive layer,which were associated with the lowest adhesion levels.The PSAs with the dosage amount of ESO ranging from 10.20 wt% were tacky and flexible,which exhibited 1800 peel strength ranging from 0.4~2.3 N/cm;and could be easily removed without any residues on the adherend.The process for the preparation of the fully bio-based PSAs was environmentally friendly without using any orga nic solve nt or other toxic chemical,herein showing the great potential as sustainable materials.

Synthesis and Application of UV-curable Phosphorous-Containing Acrylated Epoxidized Soybean Oil-based Resins

A novel phosphorous-containing acrylated epoxidized soybean oil-based(P-AESO)resin was developed via the ring-opening reaction of epoxidized soybean oil(ESO)with diphenylphosphinic chloride(DPPC),followed by acrylation of the resulting groups.The chemical structure was characterized by Fourier transform infrared spectroscopy(FT-IR),and ^(1)H nuclear magnetic resonance(^(1)H NMR).Subsequently,the viscosity and volumetric shrinkage of the obtained P-AESO resins were studied.Then the oligomer was formulated into UV-curable coatings,and the mechanical,thermal,and coating properties of the resulting UV-cured bioresins were studied by tensile testing,dynamic mechanical thermal analysis(DMA),thermogravimetric analysis(TGA)coupled with FT-IR spectroscopy(TGA-FT-IR),hardness,adhesion,pencil hardness and chemical resistance.Furthermore,the UV-curing behavior of the P-AESO resin was determined by real-time realtime infrared(RT-IR).Meanwhile,compared with coating from acrylated epoxidized soybean oil(AESO),the P-AESO system coatings showed better volumetric shrinkage,excellent adhesion,and enhanced thermal and glass transition temperature(Tg)while maintaining reasonably final C=C conversions and cross-link density.For instance,the obtained P-AESO/trimethylolpropanetriacrylate(TMPTA)20 material possessed a volumetric shrinkage of 4.1%,Tg of 115.6℃,char yield of 9.47%,and final C=C conversions of 81.4%respectively,which exhibited superior values than that of the AESO/TMPTA20 material.The improvement of the P-AESO coating performances could contribute to the architectures that combined the structural features of phosphorous-containing rigid benzene.The developed P-AESO resin is promising for applications in the UV-curable coatings.

Sustainable shape memory polymers based on epoxidized natural rubber cured by zinc ferulate via oxa-Michael reaction

Although various shape memory polymers(SMPs)or diverse applications have been widely reported,the SMPs based on rubbers have been rarely realized due to the low triggering temperature of rubbers.In another aspect,the SMPs based on sustainable substances are highly desired for the growing shortage in fossil resources.In the present study,we accordingly developed the sustainable SMPs with tunable triggering temperature,based on natural rubber(NR)and ferulic acid(FA)as the raw materials.Specifically,the SMPs are based on a crosslinked network of epoxidized natural rubber(ENR)crosslinked by in situ formed zinc ferulate(ZDF)via oxa-Michael reaction.The excellent shape memory effect(SME)is found in these SMPs,as evidenced by the high fixity/recovery ratio and the tunable triggering temperature.With the incorpora-tion of natural halloysite nanotubes(HNTs),the stress and recovery rate of the SMPs are found to be tunable,which widens the application of this kind of SMPs.The combination of adoption of sustainable raw materials,and the excellent and tunable SME makes these SMPs potentially useful in many applications,such as various actuators and heat-shrinkable package materials.

Tailoring the microenvironment of Ti sites in Ti-containing materials for synergizing with Au sites to boost propylene epoxidation

Au sites supported on Ti-containing materials(Au/Ti-containing catalyst)are currently considered as a promising catalyst for the propylene epoxidation owing to the synergistic effect that hydrogen peroxide species formed on Au sites diffuses to the Ti sites to form the Ti-hydroperoxo intermedi-ates and contributes to the formation of propylene oxide(PO).In principle,thermal treatment will significantly affect the chemical and physical structures of Ti-containing materials.Consequently,the synergy between tailored Ti sites with different surface properties and Au sites is highly expected to enhance the catalytic performance for the reaction.Herein,we systematically studied the intrinsic effects of different microenvironments around Ti sites on the PO adsorption/desorption and conversion,and then effectively improved the catalytic performance by tailoring the number of surface hydroxyl groups.The Ti^(Ⅵ) material with fewer hydroxyls stimulates a remarkable enhancement in PO selectivity and H_(2) efficiency compared to the Ti^(Ⅵ) material that possessed more hydroxyls,offering a 7-fold and 4-fold increase,respectively.As expected,the Ti^(Ⅵ+Ⅳ) and Ti^(Ⅳ) materials also exhibit a similar phenomenon to the Ti^(Ⅵ) materials through the same thermal treatment,which strongly supports that the Ti sites microenvironment is an important factor in suppressing PO con-version and enhancing catalytic performance.These insights could provide guidance for the rational preparation and optimization of Ti-containing materials synergizing with Au catalysts for propylene epoxidation.

Epoxidized methyl ricinoleate bio-plasticizer with a pendant acetate ester for PVC artificial material:circumventing existing limit on achievable migration resistance

Processing polyvinyl chloride(PVC)artificial material requires plasticizer that softens the PVC coating.Currently,utilizing unsaturated fatty acid methyl esters to obtain epoxidized fatty acid methyl ester(EFAME)bio-plasticizers constitutes an environmentally responsible solution to substitute conventional ortho-phthalates that are endocrine disruptors or probable carcinogens.However,commercial EFAMEs,even with the highest epoxy value(ca.5.5-5.8%)so far,still suffer from fast leaching from the PVC matrix,burdening the environment and shortening lifespan of the artificial material.Here,we report a proof-of-principle demonstration of a new strategy to obtain migration-resistant EFAME that harnesses the midchain hydroxyl of methyl ricinoleate and covalently attachment of a pendant acetate ester.Despite a low epoxy value(3.0%),the engineered bio-plasticizer displays significantly suppressed migration in multiple scenarios compared with one conventional EFAME with much higher epoxy value(5.8%).Circumventing the limit confronting previous strategy that highlights the sole contribution of epoxy value to achievable migration resistance,the rationale herein may provide guidance for designing new EFAMEs with comparable performance to ortho-phthalates,thus bringing the old and oft-maligned PVC artificial material industry one step closer to sustainability.

Preparation of Polyester Polyol from Epoxidized Palm Olein

In this work, polyester polyols with high weight average molecular weight （Mw） （Mw= 10000-15000） were prepared from epoxidized palm olein （EPOo） and a series of dicarboxylic acids （C6-C12） at elevated temperature under non-catalyzed condition. The optimal reaction conditions were determined as 180 ℃ for 4 h. Longer carbon chain length of dicarboxylic acids was more reactive when reacted with EPOo. The physical appearance of the product was observed as liquid at room temperature. This palm oil-based polyester polyol is proposed as starting material for flexible polyurethane. For reaction monitoring purposes, FTIR was used while 1H NMR analysis was carried out to characterize the important functional groups of the products. The effects of reaction time and temperature on the Mw of the reaction mixture were also studied by GPC.

Development and Characterization of Eco-Friendly Non-Isocyanate Urethane Monomer from Jatropha curcas Oil for Wood Composite Applications

The aim of this research work was to evaluate the potential of using renewable natural feedstock,i.e.,Jatropha curcas oil(JCO)for the synthesis of non-isocyanate polyurethane(NIPU)resin for wood composite applications.Commercial polyurethane(PU)is synthesized through a polycondensation reaction between isocyanate and poly-ol.However,utilizing toxic and unsustainable isocyanates for obtaining PU could contribute to negative impacts on the environment and human health.Therefore,the development of PU from eco-friendly and sustainable resources without the isocyanate route is required.In this work,tetra-n-butyl ammonium bromide was used as the activator to open the epoxy ring with 3-Aminopropyltriethoxisylane as a catalyst to yield urethane of JCO(UJCO).The UJCO were characterized by Fourier Transform Infra-Red spectroscopy(FTIR)and their oxirane,and hydroxyl values were measured.The result showed that a decrease in oxirane value was found while the hydroxyl value was increased during the time,confirming that the urethane group was formed.The presence of functional groups in FTIR spectra at wave numbers 1732.08,1562.34,and 3348.42 cm^(−1) indicates the functional groups of C=O(urethane carbonyl),–NH,and–OH,respectively confirmed this finding.The potential applications of NIPU in the wood composite were also outlined.

Quantification of soluble epoxide hydrolase inhibitors in experimental and clinical samples using the nanobody-based ELISA

To ensure proper dosage of a drug,analytical quantification of it in biofluid is necessary.Liquid chromatography mass spectrometry(LC-MS)is the conventional method of choice as it permits accurate identification and quantification.However,it requires expensive instrumentation and is not appropriate for bedside use.Using soluble epoxide hydrolase(sEH)inhibitors(EC5026 and TPPU)as examples,we report development of a nanobody-based enzyme-linked immunosorbent assay(ELISA)for such small molecules and its use to accurately quantify the drug chemicals in human samples.Under optimized conditions,two nanobody-based ELISAs were successfully established for EC5026 and TPPU with low limits of detection of 0.085 ng/mL and 0.31 ng/mL,respectively,and two order of magnitude linear ranges with high precision and accuracy.The assay was designed to detect parent and two biologically active metabolites in the investigation of a new drug candidate EC5026.In addition,the ELISAs displayed excellent correlation with LC-MS analysis and evaluation of inhibitory potency.The results indicate that nanobody-based ELISA methods can efficiently analyze drug like compounds.These methods could be easily implemented by the bedside,in the field in remote areas or in veterinary practice.This work illustrates that nanobody based assays offer alternative and supplementary analytical tools to mass spectrometry for monitoring small molecule medicines during clinical development and therapy.Attributes of nanobody based pharmaceutical assays are discussed.

Study on the epoxidation of olefins with H_(2)O_(2)catalyzed by biquaternary ammonium phosphotungstic acid

Selective epoxidation of olefins is an important field in chemical industry.In this work,we developed a new phosphotungstic acid catalyst{[(C_8H_(17))(CH_(3))_(2)N]_(2)(CH_(2))_(3)}_(1.5){PO_(4)[WO(O_(2))_(2)]_(4)}with long carbon chain and biquaternary ammonium cation.Cyclohexene could be epoxidized to cyclohexene oxide in 96.3%conversion and 98.2%selectivity.The catalyst type,solvent type,catalyst loading,initial molar ratio,temperature,cycle performance and substrate extensibility were studied and optimized,the kinetic parameters about overall reaction and unit reaction were also calculated.Dynamic light scattering analysis was carried out to explain the different catalytic performance between catalysts with different carbon chain length.This novel catalyst and the corresponding dynamics and mechanism study could probably help the industrial application on the epoxidation of cyclohexene with H_(2)O_(2).

Styrene epoxidation catalyzed by polyoxometalate/quaternary ammonium phase transfer catalysts: The effect of cation size and catalyst deactivation mechanism

Catalytic epoxidation of alkenes is an important type of organic reaction in chemical industry,and the deep insight into catalyst deactivation will help to develop new epoxidation process.In this work,series of quaternary ammoniums bearing different cationic sizes,i.e.MTOA+(methyltrioctylammonium,[(C_(8)H_(17))_(3)CH_(3)N]+),HTMA+(hexadecyltrimethylammonium,[(C_(16)H_(33))(CH_(3))_(3)N]+) and DMDOA+(dimethyldioctadecylammonium,[(C_(18)H_(37))_(2)(CH_(3))_(2)N]+) were incorporated with polyoxometalate (POM) anions to prepare phase transfer catalysts (PTCs),which were used in the styrene epoxidations.Among them,(MTOA)_(3)PW_(4)O_(24)exhibits the best catalytic performance judged from the highest styrene conversion rate(52%) and styrene oxide selectivity (93%),during which the styrene epoxidation conditions were optimized.Meanwhile,the deactivation mechanism of this kind of PTCs was proposed firstly,i.e.in the case of low H_(2)O_(2) content,the oxidant can only be used in the styrene epoxidation,in which the catalyst can transform into stable Keggin-type POM.But when the content of H_(2)O_(2) is higher,the excess H_(2)O_(2) can reactivate the Keggin-type POM into active (PW_(4)O_(24))_(3)-anions,which can trigger the ring-opening polymerization of styrene oxide.Consequently,the catalyst is deactivated by adhered poly(styrene oxide)irreversibly,which was determined by NMR spectra.In this situation,the active moiety{PO_(4)[WO(O_(2))_(2)]_(4)}_(3)-in phase-transfer catalytic system can break into some unidentified species with low W/P ratio with the presence of epoxides.This work will be beneficial for the design of new PTCs in alkene epoxidation in fine chemical industry.

Recent advances in metal-free catalysts for the synthesis of cyclic carbonates from CO_2 and epoxides

The aim of ＂green chemistry＂ and ＂atom economy＂ is to utilize carbon dioxide and replace harmful reactants such as CO and phosgene for the production of cyclic carbonates. In this paper, metal-free catalysts including organic bases, ionic liquids, supported catalysts, organic copolymers and carbon materials for the synthesis of cyclic carbonates by the cycloaddition of carbon dioxide to epoxides are reviewed. Recent advances in the design of the catalysts and the understanding of the reaction mechanism are summarized and discussed. The synergistic effects of organic bases and hydrogen bond donors, organic bases and nucleophilic anions, hydrogen bond donors and nucleophilic anions and active components and supports are highlighted. The challenge is to develop metal-free catalysts suitable for carbon dioxide capture and fixation. The ultimate goal is to synthesize cyclic carbonates in a flow reactor directly using carbon dioxide from industrial flue gas at ambient temperature and atmospheric pressure. By using synergetic effects, a multi-functional approach can meet the design strategy of metal-free catalysts for carbon dioxide adsorption and activation as well as epoxide ring opening.