DECISION-MAKING OF SLICING SCHEME IN FUSED DEPOSITION MODELING PROCESS BASED ON ANALYTICAL HIERARCHICAL PROCESS

Based on analyzing the influences of a slicing scheme on stair-stepping effect, supporting structure, efficiency and deformation, etc. , analytical hierarchical process （AHP） combining with fuzzy synthetic evaluation is introduced to make decision in slicing schemes for a processing part. The application in determining the slicing scheme for a computer mouse during prototyping shows that the method increases the rationality during decision- making and improves quality and efficiency for the prototyping part.

Three-dimensional Modeling of Ore-forming Elements and Mineralization Prognosis for the Yechangping Mo Deposit,Henan Province,China

Three-dimensional geochemical modeling of ore-forming elements is crucial for predicting deep mineralization.This approach provides key information for the quantitative prediction of deep mineral localization,three-dimensional fine interpolation,analysis of spatial distribution patterns,and extraction of quantitative mineral-seeking markers.The Yechangping molybdenum(Mo)deposit is a significant and extensive porphyry-skarn deposit in the East Qinling-Dabie Mo polymetallic metallogenic belt at the southern margin of the North China Block.Abundant borehole data on oreforming elements underpin deep geochemical predictions.The methodology includes the following steps:(1)Threedimensional geological modeling of the deposit was established.(2)Correlation,cluster,and factor analyses post delineation of mineralization stages and determination of mineral generation sequence to identify(Cu,Pb,Zn,Ag)and(Mo,W,mfe)assemblages.(3)A three-dimensional geochemical block model was constructed for Mo,W,mfe,Cu,Zn,Pb,and Ag using the ordinary kriging method,and the variational function was developed.(4)Spatial distribution and enrichment characteristics analysis of ore-forming elements are performed to extract geological information,employing the variogram and w(Cu+Pb+Zn+Ag)/w(Mo+W)as predictive indicators.(5)Identifying the western,northwestern,and southwestern areas of the mine with limited mineralization potential,contrasted by the northeastern and southeastern areas favorable for mineral exploration.

Depositional model of the Member Deng-2 marginal microbial mound-bank complex of the Dengying Formation in the southwestern Sichuan Basin, SW China: Implications for the Ediacaran microbial mound construction and hydrocarbon exploration

Recent advances in hydrocarbon exploration have been made in the Member Deng-2 marginal microbial mound-bank complex reservoirs of the Dengying Formation in the western Sichuan Basin, SW China,where the depositional process is regarded confusing. The microfacies, construction types, and depositional model of the Member Deng-2 marginal microbial mound-bank complex have been investigated using unmanned aerial vehicle photography, outcrop section investigation, thin section identification,and seismic reflections in the southwestern Sichuan Basin. The microbialite lithologic textures in this region include thrombolite, dendrolite, stromatolite, fenestral stromatolite, spongiostromata stone,oncolite, aggregated grainstone, and botryoidal grapestone. Based on the comprehensive analysis of“depositional fabrics-lithology-microfacies”, an association between a fore mound, mound framework,and back mound subfacies has been proposed based on water depth, current direction, energy level and lithologic assemblages. The microfacies of the mound base, mound core, mound flank, mound cap, and mound flat could be recognized among the mound framework subfacies. Two construction types of marginal microbial mound-bank complex have been determined based on deposition location, mound scale, migration direction, and sedimentary facies association. Type Jinkouhe microbial mound constructions(TJMMCs) develop along the windward margin owing to their proximity to the seaward subfacies fore mound, with a northeastwardly migrated microbial mound on top of the mud mound,exhibiting the characteristics of large-sized mounds and small-sized banks in the surrounding area. Type E'bian microbial mound constructions(TEMMCs) primarily occur on the leeward margin, resulting from the presence of onshore back mound subfacies, with the smaller southwestward migrated microbial mounds existing on a thicker microbial flat. The platform margin microbial mound depositional model can be correlated with certain lateral comparison profile and seismic reflection structures in the 2D seismic section, which can provide references for future worldwide exploration. Microbial mounds with larger buildups and thicker vertical reservoirs are typically targeted on the windward margin, while small-sized microbial mounds and flats with better lateral connections are typically focused on the leeward margin.

Fabrication and Characterization of Poly Lactic Acid Scaffolds by Fused Deposition Modeling for Bone Tissue Engineering

Three-dimensional porous poly-lactic acid(PLA) scaffold was fabricated using fused deposition modeling(FDM) method including 30%, 50% and 70% nominal porosity. Study of phases in initial polymeric material and printed scaffolds was done by X-ray diffraction(XRD), and no significant phase difference was observed due to the manufacturing process, and the poly-lactic acid retains its crystalline properties. The results of the mechanical properties evaluation by the compression test show that the mechanical properties of the scaffold have decreased significantly with increasing the porosity of scaffold. The microstructure of scaffolds were studied by scanning electron microscope(SEM), showing that the pores had a regular arrangement and their morphology changed with porosity change. The mechanical properties of the poly-lactic acid scaffolds printed using fused deposition modeling, can be adapted to the surrounding tissue, by porosity change.

Acid deposition critical loads modeling for the simulation of sulfur exceedance and reduction in Guangdong, China

The current acid deposition critical loads in Guangdong, China were calculated using the PROFILE model with a 3 km × 3 km resolution. Calculations were carded out for critical loads of potential acidity, actual acidity, sulfur and nitrogen, with values in extents of 0-3.5, 0-14.0, 0-26.0 and 0-3.5 kmol/（hrnE.year）, respectively. These values were comparable to previously reported results and reflected the influences of vegetation and soil characteristics on the soil acid buffering capacity. Simulations of SO2 emission and sulfur deposition in this study showed that sulfur deposition core areas mirrored SO2 emission centers. The prediction of sulfur deposition after 20% and 40% reduction of SO2 emission suggested that the reduction of area sources contributed greatly to the decrease of sulfur deposition. Thus, abatement of area source emissions could be the primary way to mitigate sulfur deposition in Guangdong to meet both the provincial and national regulations of air pollution control.

Depositional conditions and modeling of Triassic Oil shale in southern Ordos Basin using geochemical records

Based on the element geochemistry and biomarkers of the oil shale from the Chang 7 sub-unit in the southern Ordos Basin,the depositional conditions and organic source of the oil shale are discussed.Biomarkers analyses show that the oil shale has a homologous organic matter source,with a mix of plankton and advanced plants.U/Th and V/Ni ratios suggest that the redox condition is dominated by a reducing condition,and the degree of anoxia in the Tongchuan area is higher than that of the Xunyi area.Sr/Ba ratios illustrate that the oil shale is deposited in fresh water and the paleosalinity in the Tongchuan area is slightly higher.Fe/Ti ratios imply that the Tongchuan area underwent obvious hydrothermal fluid activities.Sr/Cu ratios show warm and humid paleoclimate in both areas.As assessed by(La/Yb)NASC,the deposition rate in the Tongchuan area is relatively lower.Fe/Co and Th/U ratios suggest that the paleo-water-depth in the Tongchuan area is deeper.The source rock could have the advance plants source,which must have close relationship with the Qinling orogeny.Comparing the paleoenvironment,the Tongchuan area has better depositional conditions,and is the key oil shale exploration area in the southern Ordos Basin.

Tensile Properties of Mechanically-Defibrated Cellulose Nanofiber-Reinforced Polylactic Acid Matrix Composites Fabricated by Fused Deposition Modeling

Biodegradable polymers are highly attractive as potential alternatives to petroleum-based polymers in an attempt to achieve carbon neutrality whilst maintaining the mechanical properties of the structures.Among these polymers,polylactic acid(PLA)is particularly promising due to its good mechanical properties,biocompatibility and thermoplasticity.In this work,we aim to enhance the mechanical properties of PLA using mechanically-defibrated cellulose nanofibers(CNFs)that exhibit remarkable mechanical properties and biodegradability.We also employ fused deposition modeling(FDM),one of the three-dimensional printing methods for thermoplastic polymers,for the low-cost fabrication of the products.Mechanically-defibrated CNF-reinforced PLA matrix composites are fabricated by FDM.Their tensile properties are investigated in two printing directions(0°/90°and+45°/-45°).The discussion about the relationship between printing direction and tensile behavoir of mechanically-defibrated CNF-reinforced PLA matrix composite is the unique point of this study.We further discuss the microstructure and fracture surface of mechanically-defibrated CNF-reinforced PLA matrix composite by scanning electron microscope.

Numerical modeling of SiC by low-pressure chemical vapor deposition from methyltrichlorosilane

The development of functional relationships between the observed deposition rate and the experimental conditions is an important step toward understanding and optimizing low-pressure chemical vapor deposition(LPCVD)or low-pressure chemical vapor infiltration(LPCVI).In the field of ceramic matrix composites(CMCs),methyltrichlorosilane(CH3 SiCl3,MTS)is the most widely used source gas system for SiC,because stoichiometric SiC deposit can be facilitated at 900°C–1300°C.However,the reliability and accuracy of existing numerical models for these processing conditions are rarely reported.In this study,a comprehensive transport model was coupled with gas-phase and surface kinetics.The resulting gas-phase kinetics was confirmed via the measured concentration of gaseous species.The relationship between deposition rate and 24 gaseous species has been effectively evaluated by combining the special superiority of the novel extreme machine learning method and the conventional sticking coefficient method.Surface kinetics were then proposed and shown to reproduce the experimental results.The proposed simulation strategy can be used for different material systems.

Numerical simulation and printability analysis of fused deposition modeling with dual-temperature control

Ideal tissue engineering scaffolds need interconnected pores and high porosity to enable cell survival,migration,proliferation,and differentiation.However,obtaining a high-resolution structure is difficult with traditional one-temperature control fused deposition modeling(FDM).In this study,we propose a dual-temperature control method to improve printability.A numerical model is developed in which the viscosity is a function of temperature and shear rate to study the influence of two different temperature control modes.Quantitative tests are used to assess filament formation and shape fidelity,including one-dimensional filament printing,deposition at corners,fusion,and collapse.By using dual-temperature control,the width of the deposited poly(ε-caprolactone)filament is reduced to 50μm.The comparative results of both the experimental method and numerical simulation suggest that the dual-temperature control FDM can manufacture spatially arranged constructs and presents a promising application in tissue engineering。

A fiber Bragg grating based earth and water pressures transducer with three-dimensional fused deposition modeling for soil mass

A novel fiber Bragg grating(FBG)sensor with three-dimensional(3D)fused deposition modeling(FDM)approach is proposed for effective stress measurement in soil mass.The three-diaphragm structure design is developed to measure earth and water pressures simultaneously.The proposed transducer has advantages of small size,high sensitivity,low cost,immunity to electromagnetic interference and rapid prototyping.The working principle,design parameters,and manufacturing details are discussed.The proposed transducer was calibrated for earth and water pressures measurement by using weights and a specially designed pressure chamber,respectively.The calibration results showed that the wavelength of the transducer was proportional to the applied pressure.The sensitivity coefficients of the earth and water pressures were 12.633 nm/MPa and 6.282 nm/MPa,respectively.Repeated tests and error analysis demonstrated the excellent stability and accuracy of the earth and water pressure measurements.The performance of the proposed transducer was further verified by a model experimental test and numerical analysis,which indicated that the proposed transducer has great potential for practical applications.

PROTOTYPE SURFACE MICRO- PRECISION IN FUSED DEPOSITION MODELING PROCESS

To aim at prototype parts fabricated with fused deposition modeling （FDM） process, the problems how to improve and enhance their surface micro-precision are studied. The producing mechanism of surface roughness is explained with three aspects concretely including the principle error of rapid prototyping （RP） process, the inherent characteristics of FDM process, and some mi- cro-scratches on the surface of the extruded fiber. Based on the micro-characters of section shape of the FDM prototype, a physical model reflecting the outer shape characters is abstracted. With the physical simplified and deduced, the evaluating equations of surface roughness are acquired. According to the FDM sample parts with special design for experimental measurement, the real surface roughness values of different inclined planes are obtained. And the measuring values of surface roughness are compared with the calculation values. Furthermore, the causes of surface roughness deviation between measuring values and calculation values are respectively analyzed and studied. With the references of analytic conclusions, the measuring values of the experimental part surface are revised, and the revised values nearly accord with the calculation values. Based on the influencing principles of FDM process parameters and special post processing of FDM prototype parts, some concrete measures are proposed to reduce the surface roughness of FDM parts, and the applying effects are better.

Minimizing Warpage for Macro-Size Fused Deposition Modeling Parts

In this study,we investigated warpage and corner lifting minimization for three-dimensional printed parts generated by macro-size fused deposition modeling(FDM).First,the reasons for warpage were theoretically elucidated.This approach revealed that the thermal deformation and differential volumetric shrinkage of the extruded molten plastic resulted in warpage of FDM parts.In addition,low adhesion between the deposited model and the heated or non-heated printing bed may intensify warpage further.As a next step,initial small-size and medium-size models were used to identify parameters to manage and minimize warpage in a way that would reduce material consumption and running time.Finally,a macro-size model was built to experimentally investigate and verify the technical solutions to minimize the warpage of FDM parts.In conclusion,an improved part with reduced warpage was efficiently produced after detailed consideration of thermal effects and adhesion force.Potential exists to widen the application scope of FDM technology in manufacturing for processes like thermoforming that involve mold core fabrication with heating.This technology,which has applications not only in mechanical engineering but also in related engineering fields,is convenient and could readily be applied to practical manufacturing industries.

Modeling of Deposition Process of Particulate Organic Matter (POM) with Sand on Vegetated Area in a River

The transport and deposition of particulate organic matter (POM) in river streams has recently received much attention as one of important ecological processes in rivers. We focused on interacted behaviors of sand particles in bed load and POM in vegetated area on sand bars. The purpose of this study is to clarify the characteristics of deposition of POM with bed load on sandbars with the riparian vegetation. A basic experiment on POM transport and deposition with vegetation is conducted in a laboratory flume. It demonstrates that several issues still remain to be future investigated. In particular, the shear due to the bed roughness in the vegetated area and the transport and deposition process of sand particles and POM are required to be described by the proper modeling which will be introduced into a simulation model of various fluvial processes. The main results of this study are that ripples are formed by bed load in riparian vegetation and POM deposition is promoted by ripple behavior. Based on these results, the POM deposition with ripples in vegetated area is described by a conceptual model which will affect various aspects in ecosystem management based on fluvial processes.

Properties of ABS/Organic-Attapulgite Nanocomposites Parts Fabricated by Fused Deposition Modeling

The paper discusses the mechanical and thermal performance manifested in natural nanorods attapulgite(ATP)reinforced Acrylonitrile butadiene styrene(ABS)nanocomposites in the process of fused deposition modeling(FDM).Molten extrusion technique was taken to manufacture the filaments of ABS/organic-attapulgite(OAT)nanocomposites with different mass fraction and the printing operation was made by one commercial FDM three-dimensional(3D)printer.Results indicate that the mechanical performance of these FDM 3D printed specimens are improved obviously via the introduction of OAT,and tensile strength of the ABS/OAT nanocomposites parts with only 2 wt%OAT addition is enhanced by 48.1%.At the same time,the addition OAT can reduce the linear expansion coefficient and creep flexibility,and improve the thermal stability and dimensional accuracy of these FDM 3D printed parts.

Multi-Objective Optimization of Fused Deposition Modeling for Mechanical Properties of Biopolymer Parts Using the Grey-Taguchi Method

The urgent need to develop customized functional products only possible by 3D printing had realized when faced with the unavailability of medical devices like surgical instruments during the coronavirus-19 disease and the ondemand necessity to perform surgery during space missions.Biopolymers have recently been the most appropriate option for fabricating surgical instruments via 3D printing in terms of cheaper and faster processing.Among all 3D printing techniques,fused deposition modelling(FDM)is a low-cost and more rapid printing technique.This article proposes the fabrication of surgical instruments,namely,forceps and hemostat using the fused deposition modeling(FDM)process.Excellent mechanical properties are the only indicator to judge the quality of the functional parts.The mechanical properties of FDM-processed parts depend on various process parameters.These parameters are layer height,infill pattern,top/bottom pattern,number of top/bottom layers,infill density,flow,number of shells,printing temperature,build plate temperature,printing speed,and fan speed.Tensile strength and modulus of elasticity are chosen as evaluation indexes to ascertain the mechanical properties of polylactic acid(PLA)parts printed by FDM.The experiments have performed through Taguchi’s L27orthogonal array(OA).Variance analysis(ANOVA)ascertains the significance of the process parameters and their percent contributions to the evaluation indexes.Finally,as a multiobjective optimization technique,grey relational analysis(GRA)obtains an optimal set of FDM process parameters to fabricate the best parts with comprehensive mechanical properties.Scanning electron microscopy(SEM)examines the types of defects and strong bonding between rasters.The proposed research ensures the successful fabrication of functional surgical tools with substantial ultimate tensile strength(42.6 MPa)and modulus of elasticity(3274 MPa).

Numerical modeling of bed deposition in rapid flow-like landslides:a case study of the Gaolou landslide in Shaanxi Province,China

Some flow-like landslides tend to lose materials while moving on a relatively dry sliding surface.This phenomenon is called bed deposition.In contrast to the bed entrainment phenomenon,bed deposition is relatively poorly understood.Therefore,an improved depth-averaged model is proposed to quantify this phenomenon.The deposition depth is calculated according to the momentum conservation of the deposited mass,and the rheological property of the sliding mass on the bottom is modified considering an abrupt increase in the depth of the sliding surface after deposition.Utilizing the proposed model,the Gaolou landslide,a typical flowlike landside occurring on October 6 th,2006 with an obvious bed deposition phenomenon in Shaanxi Province of China,is simulated to investigate the influence of bed deposition on its propagation process.The results indicate that the proposed model can effectively depict the bed deposition phenomenon in the Gaolou landslide.Bed deposition dissipates part of the kinetic energy of this landslide;thus,the simulated debris inundation area would likely be overestimated when this effect is neglected.On the other hand,the thin liquefied layer formed by the bed deposition process reduces the friction energy dissipation,contributing to the high mobility of this landslide.

Evaluation of Data Replacement Strategies for CASTNET Dry Deposition Modeling

The U.S. EPA （Environmental Protection Agency） established the CASTNET （Clean Air Status and Trends Network） and its predecessor, the NDDN （national dry deposition network）, as national air quality and meteorological monitoring networks. Both CASTNET and NDDN were designed to measure concentrations of sulfur and nitrogen gases and particles. Both networks also estimate dry deposition using an inferential model. The design was based on the concept that atmospheric dry deposition flux could be estimated as the product of a measured air pollutant concentration and a modeled deposition velocity （Vd）. The MLM （multi-layer model）, the computer model used to simulate dry deposition, requires information on meteorological conditions and vegetative cover as model input. The MLM calculates hourly Fa for each pollutant, but any missing meteorological data for an hour renders Vd missing for that hour. Because of percent completeness requirements for aggregating data for long-term estimates, annual deposition rates for some sites are not always available primarily because of missing or invalid meteorological input data. In this work, three methods for replacing missing on-site measurements are investigated. These include （1） using historical values of deposition velocity or （2） historical meteorological measurements from the site being modeled or （3） current meteorological data from nearby sites to substitute for missing inputs and thereby improve data completeness for the network＇s dry deposition estimates. Results for a CASTNET site used to test the methods show promise for using historical measurements of weekly average meteorological parameters.

Concurrent Material Selection of Natural Fibre Filament for Fused Deposition Modeling Using Integration of Analytic Hierarchy Process/Analytic Network Process

The employment of natural fibres in fused deposition modeling has raised much attention from researchers in finding a suitable formulation for the natural fibre composite filaments.Moreover,selection of suitable natural fibres for fused deposition modeling should be performed before the development of the composites.It could not be performed without identifying selection criteria that comprehend both materials and fused deposition modeling process requirements.Therefore,in this study,integration of the Analytic Hierarchy Process(AHP)/Analytic Network Process(ANP)has been introduced in selecting the natural fibres based in different clusters of selection concurrently.The selection process has been performed based on the interdependency among the selection criteria.Pairwise comparison matrices are constructed based on AHP’s hierarchical model and super matrices are constructed based on the ANP’s network model.As a result,flax fibre has ranked at the top of the selection by scored 19.5%from the overall evaluation.Flax fibre has excellent material properties and been found in various natural fibre composite applications.Further investigation is needed to study the compatibility of this fibre to be reinforced with a thermoplastic polymer matrix to develop a resultant natural fibre composite filament for fused deposition modeling.

The Effect of Cell Size and Surface Roughness on the Compressive Properties of ABS Lattice Structures Fabricated by Fused Deposition Modeling

Researchers looking to improve the surface roughness of acrylonitrile butadiene styrene(ABS)parts fabricated by fused deposition modeling(FDM)have determined that acetone smoothing not only achieves improved surface roughness but increases compressive strength as well.However,the sensitivity of ABS parts to acetone smoothing has not been explored.In this study we investigated FDM-fabricated ABS lattice structures of various cell sizes subjected to cold acetone vapor smoothing to determine the combined effect of cell size and acetone smoothing on the compressive properties of the lattice structures.The acetone-smoothed specimens performed better than the as-built specimens in both compression modulus and maximum load,and there was a decrease in those compressive properties with decreasing cell size.The difference between as-built and acetone-smoothed specimens was found to increase with decreasing cell size for the maximum load.

Cleated Print Surface for Fused Deposition Modeling

FDM （fused deposition modeling） has become popular among Additive Manufacturing technologies due to its speed, geometric scalability, and low cost; however, the primitive nature of the FDM build surface fundamentally limits the utility of FDM in terms of reliability, autonomy, and material selection. Currently, FDM relies on adhesive forces between the first layer of a print and the build surface; depending on the materials involved, this adhesive bond may or may not be reliable. Thermal contraction between the build plate and build materials can break that bond, which causes warpage and delamination of the part from the build surface and subsequent failure of the part. Furthermore, with each print, the user must use tools or manual maneuvering to separate the printed part from the build surface as well as retexture or replace the used build surface. In this paper, we present a novel build platform that allows for a mechanical bond between the print and build surface by using dovetail-shaped features. The first layer of the print flows into the features and becomes mechanically captivated by the build platform. Once the print is completed, the platform is rolled or flexed open to release the part from the mechanical bond. This design not only lowers the risk of delamination during printing but also eliminates the need for a user to reset or replace the build surface between print jobs. The effectiveness of each geometry was determined by measuring the distance at the pinch point compared to the distance that the extrusion filled below the pinch point. The captivation ratio was measured to compare the different geometries tested and determine which direction of extrusion creates a better ratio.