The mechanism of high pressure roll grinding on improvement of compression strength of oxidized hematite pellets was researched by considering their roasting properties. The results indicate that oxidized hematite pel...The mechanism of high pressure roll grinding on improvement of compression strength of oxidized hematite pellets was researched by considering their roasting properties. The results indicate that oxidized hematite pellets require higher preheating temperature and longer preheating time to attain required compression strength of pellets compared with the common magnetite oxidized pellets. It is found that when the hematite concentrates are pretreated by high pressure roll grinding （HPRG）, the compression strengths of preheated and roasted oxidized hematite pellets get improved even with lower preheating and roasting temperatures and shorter preheating and roasting time. The mechanism for HPRG to improve roasting properties of oxidized pellets were investigated and the cause mainly lies in the increase of micro-sized particles and the decrease of dispersion degree for hematite concentrates, which promotes the hematite concentrate particles to be compacted, the solid-phase crystallization, and finally the formation of Fe203 bonding bridges during subsequent high temperature roasting process.展开更多
A SLon full-scale continuous centrifugal concentrator was used to reconcentrate hematite from a high gradient magnetic separation concentrate to study the effect of impact angle, concentrate mass and drum rotation spe...A SLon full-scale continuous centrifugal concentrator was used to reconcentrate hematite from a high gradient magnetic separation concentrate to study the effect of impact angle, concentrate mass and drum rotation speed on the impact energy of turbulent water sprays for continuous centrifugal concentration, under conditions of feed volume flow rate around 9 m3/h, feed solid concentration of 25%-35% and reciprocating velocity of water sprays at 0.05 m/s. The results indicate that a minimal critical impact energy is required in the water sprays for achieving continuous concentration of the concentrator; an unfitted impact angle reduces the impact efficiency, and the highest impact efficiency of 0.6416 is found at the mpact angle of 60°; the increase in concentrate mass leads to an increase in impact energy, and the highest impact efficiency is maintained when the concentrate mass varies in the range of 0.44-0.59 kg/s; when the concentrate mass and the pressure of water sprays are kept at around 0.45 kg/s and in the range of 0.4-0.6 MPa respectively, the impact energy increases proportionally with the increase of drum rotation speed.展开更多
The processing of iron ore to recover the valuable iron oxide minerals is commonly carried out using spiral concentrators that separate valuable minerals from non-valuable ones on the basis of the specific gravity of ...The processing of iron ore to recover the valuable iron oxide minerals is commonly carried out using spiral concentrators that separate valuable minerals from non-valuable ones on the basis of the specific gravity of minerals. This paper shows that the analysis of the operation of spirals should not only focus on the minerals (as it is usually the case), but should also consider the particle size of these minerals. Indeed, the sampling of two industrial iron ore circuits and the data processing of the resulting measurements show that unexpectedly about 10% of the coarse heavy iron oxide minerals are not recovered by the spirals of the two circuits. Tests conducted by an independent research center confirm this plant observation. The pilot plant tests also show that the wash water flowrate addition may adversely affect the recovery of coarse heavy mineral particles. A mathematical model for the spiral was implemented into a simulator for an iron ore gravity concentration circuit. The simulator shows a potential 0.7% increase of iron recovery by simply changing the strategy used to distribute the wash water between the rougher and the cleaner/recleaner spirals of the circuit. The simulator also shows that the introduction of a hydraulic classifier into the gravity concentration circuit yields a marginal improvement to the performances of the circuit.展开更多
基金Project(50725416) supported by the National Natural Science Funds for Distinguished Young Scholars of China
文摘The mechanism of high pressure roll grinding on improvement of compression strength of oxidized hematite pellets was researched by considering their roasting properties. The results indicate that oxidized hematite pellets require higher preheating temperature and longer preheating time to attain required compression strength of pellets compared with the common magnetite oxidized pellets. It is found that when the hematite concentrates are pretreated by high pressure roll grinding （HPRG）, the compression strengths of preheated and roasted oxidized hematite pellets get improved even with lower preheating and roasting temperatures and shorter preheating and roasting time. The mechanism for HPRG to improve roasting properties of oxidized pellets were investigated and the cause mainly lies in the increase of micro-sized particles and the decrease of dispersion degree for hematite concentrates, which promotes the hematite concentrate particles to be compacted, the solid-phase crystallization, and finally the formation of Fe203 bonding bridges during subsequent high temperature roasting process.
基金Sponsored by the National Natural Science Foundation of China (Grant No. 50638020)
文摘A SLon full-scale continuous centrifugal concentrator was used to reconcentrate hematite from a high gradient magnetic separation concentrate to study the effect of impact angle, concentrate mass and drum rotation speed on the impact energy of turbulent water sprays for continuous centrifugal concentration, under conditions of feed volume flow rate around 9 m3/h, feed solid concentration of 25%-35% and reciprocating velocity of water sprays at 0.05 m/s. The results indicate that a minimal critical impact energy is required in the water sprays for achieving continuous concentration of the concentrator; an unfitted impact angle reduces the impact efficiency, and the highest impact efficiency of 0.6416 is found at the mpact angle of 60°; the increase in concentrate mass leads to an increase in impact energy, and the highest impact efficiency is maintained when the concentrate mass varies in the range of 0.44-0.59 kg/s; when the concentrate mass and the pressure of water sprays are kept at around 0.45 kg/s and in the range of 0.4-0.6 MPa respectively, the impact energy increases proportionally with the increase of drum rotation speed.
文摘The processing of iron ore to recover the valuable iron oxide minerals is commonly carried out using spiral concentrators that separate valuable minerals from non-valuable ones on the basis of the specific gravity of minerals. This paper shows that the analysis of the operation of spirals should not only focus on the minerals (as it is usually the case), but should also consider the particle size of these minerals. Indeed, the sampling of two industrial iron ore circuits and the data processing of the resulting measurements show that unexpectedly about 10% of the coarse heavy iron oxide minerals are not recovered by the spirals of the two circuits. Tests conducted by an independent research center confirm this plant observation. The pilot plant tests also show that the wash water flowrate addition may adversely affect the recovery of coarse heavy mineral particles. A mathematical model for the spiral was implemented into a simulator for an iron ore gravity concentration circuit. The simulator shows a potential 0.7% increase of iron recovery by simply changing the strategy used to distribute the wash water between the rougher and the cleaner/recleaner spirals of the circuit. The simulator also shows that the introduction of a hydraulic classifier into the gravity concentration circuit yields a marginal improvement to the performances of the circuit.
