Simulation of gas-solid flow characteristics of the circulating fluidized bed boiler under pure-oxygen combustion conditions

Under the pressure of carbon neutrality,many carbon capture,utilization and storage technologies have witnessed rapid development in the recent years,including oxy-fuel combustion(OFC)technology.However,the conventional OFC technology usually depends on the flue gas recirculation system,which faces significant investment,high energy consumption,and potential low-temperature corrosion problem.Considering these deficiencies,the direct utilization of pure oxygen to achieve particle fluidization and fuel combustion may reduce the overall energy consumption and CO_(2)-capture costs.In this paper,the fundamental structure of a self-designed 130 t·h^(-1) pure-oxygen combustion circulating fluidized bed(CFB)boiler was provided,and the computational particle fluid dynamics method was used to analyze the gas-solid flow characteristics of this new-concept boiler under different working conditions.The results indicate that through the careful selection of design or operational parameters,such as average bed-material size and fluidization velocity,the pure-oxygen combustion CFB system can maintain the ideal fluidization state,namely significant internal and external particle circulation.Besides,the contraction section of the boiler leads to the particle backflow in the lower furnace,resulting in the particle suspension concentration near the wall region being higher than that in the center region.Conversely,the upper furnace still retains the classic core-annulus flow structure.In addition to increasing solid circulation rate by reducing the average bed-material size,altering primary gas ratio and bed inventory can also exert varying degrees of influence on the gas-solid flow characteristics of the pure-oxygen combustion CFB boiler.

Discrete Particle Simulation of Gas-Solid Flow in Air-Blowing Seed Metering Device

In this paper,the gas and seed flow characters in the air-blowing seed metering device are investigated by using the coupled computational fluid dynamics and discrete element method(CFD-DEM)in three dimensions(3D).The method of establishing boundary model based on the computer-aided design(CAD)drawing,has been used to build the boundary model of seed metering device.The 3D laser scanning technique and multi-element method are adopted to establish the particle model.Through a combined numerical and experimental effort,using 3D CFD-DEM software,which is based on the in-house codes,the mechanisms governing the gas and solid dynamic behaviors in the seed metering device have been studied.The gas velocity field and the effect of different rotational speeds and air pressures on the seeding performance and particle velocity have been studied,similar agreements between numerical and experimental results are gained.This reveals that the 3D CFD-DEM model established is able to predict the performance of the air-blowing seed metering device.It can be used to design and optimize the air-blowing seed metering device and other similar agriculture devices.

Modeling of gas-solid flow in a CFB riser based on computational particle fluid dynamics

A three-dimensional model for gas-solid flow in a circulating fluidized bed（CFB） riser was developed based on computational particle fluid dynamics（CPFD）.The model was used to simulate the gas-solid flow behavior inside a circulating fluidized bed riser operating at various superficial gas velocities and solids mass fluxes in two fluidization regimes,a dilute phase transport（DPT） regime and a fast fluidization（FF） regime.The simulation results were evaluated based on comparison with experimental data of solids velocity and holdup,obtained from non-invasive automated radioactive particle tracking and gamma-ray tomography techniques,respectively.The agreement of the predicted solids velocity and holdup with experimental data validated the CPFD model for the CFB riser.The model predicted the main features of the gas-solid flows in the two regimes;the uniform dilute phase in the DPT regime,and the coexistence of the dilute phase in the upper region and the dense phase in the lower region in the FF regime.The clustering and solids back mixing in the FF regime were stronger than those in the DPT regime.

Mechanisms for Particle Clustering in Upward Gas-Solid Flows

Two-dimensional unsteady cocurrent upward gas-solid flows in the vertical channel are simulated and the mechanisms of particles accumulation are analyzed according to the simulation results. The gaseous turbulent flow is simulated using the large eddy simulation (LES) method and the solid phase is treated using the Lagrangian approach, and the motion of the gas and particles are coupled. The formation of clusters and the accumulation of particles near the wall in dense gas-solid flows are demonstrated even if the particle-particle collisions were ignored. It is found that a cluster grows up by capturing the particles in the dilute phase due to its lower vertical velocity. By this way the small size clusters can evolve to large-scale clusters. Due to the interaction of gas and particles, the large-scale vortices appear in the channel and the boundary layer separates from the wall, which results in very high particle concentration in the near wall region and a very large-scale cluster formed near the separation point.

THE MIXING OF GAS-LIQUID FLOW WITH VAPOR AND GAS-SOLID FLOW

In the industrial production, the mixing of gas-liquid flow with vapor and gas-solid flow is a very common problem. In the process of the mixing, solid particle-clusters will form, and will have steady radii when the effect of the gathering of particles is balanced withthat of the breaking of particle-clusters. Then, the population distribution function of size of particles per unit length per unit volume is introduced, and its governingequation is derived on the analogy of the molecular kinetic theory. Finally, when the gas flow is very slow, the expression of steady average radius of particle-clusters is obtained.

Critical Stokes Number for Gas-Solid Flow Erosion of Wind Turbine Airfoil

Wind turbine blades are inevitable to be eroded in wind-sand environment,so it is crucial to identify the flow conditions under which the erosion happens.Here,the effect of the sand diameter on wind turbine airfoil is first investigated.When the sand diameter is less than 3μm,the sands will bypass the airfoil and no erosion occurs.When the sand diameter is larger than 4μm,the sand grains collide with the airfoil and the erosion happens.Thus,there must be a critical sand diameter between 3μm and 4μm,at which the erosion is initiated on the airfoil surface.To find out this critical value,aparticle Stokes number is introduced here.According to the range of the critical sand diameter mentioned above,the critical value of particle Stokes number is reasonably assumed to be between 0.007 8and 0.014.The assumption is subsequently validated by other four factors influecing the erosion,i.e.,the angle of attack,relative thickness of the airfoil,different series airfoil,and inflow velocity.Therefore,the critical range of Stokes number has been confirmed.

Numerical Simulation on Gas-Solid Two-Phase Turbulent Flow in FCC Riser Reactors(Ⅰ) Turbulent Gas-Solid Flow-Reaction Model

Gas-solid two-phase turbulent flows,mass transfer,heat transfer and catalytic cracking reactions areknown to exert interrelated influences in commercial fluid catalytic cracking(FCC)riser reactors.In the presentpaper,a three-dimensional turbulent gas-solid two-phase flow-reaction model for FCC riser reactors was devel-oped.The model took into account the gas-solid two-phase turbulent flows,inter-phase heat transfer,masstransfer,catalytic cracking reactions and their interrelated influence.The k-V-k_P two-phase turbulence modelwas employed and modified for the two-phase turbulent flow patterns with relatively high particle concentration.Boundary conditions for the flow-reaction model were given.Related numerical algorithm was formed and a nu-merical code was drawn up.Numerical modeling for commercial FCC riser reactors could be carried out with thepresented model.

ON BASIC EQUATIONS OF TURBULENT SWIRLING GAS-SOLID FLOWS AND THEIR APPLICATION IN CYCLONES

The basic equations of turbulent gas-solid flows are derived by using the pseudo-fluid model of particle phase with a refined two-phase turbulence model.These equations are then applied to swirling gas-particle flows for analyzing the collection efficiency in cyclone separators.

Analysis of Flow Structure and Calculation of Drag Coefficient for Concurrent-up Gas-Solid Flow

This study investigates the heterogeneous structure and its influence on drag coefficient for concurrent-up gas-solid flow. The energy-minimization multi-scale (EMMS) model is modified to simulate the variation of structure parameters with solids concentration, showing the tendency for particles to aggregate to form clusters and for fluid to pass around clusters. The global drag coefficient is resolved into that for the dense phase, for the dilute phase and for the so-called inter-phase, all of which can be obtained from their respective phase-specific structure parameters. The computational results show that the drag coefficients of the different phases are quite different, and the global drag coefficient calculated from the EMMS approach is much lower than that from the correlation of Wen and Yu. The simulation results demonstrate that the EMMS approach can well describe the heterogeneous flow structure, and is very promising for incorporation into the two-fluid model or the discrete particle model as the closure law for drag coefficient.

Experimental and Numerical Study of Dilute Gas-Solid Flow inside a 90°Horizontal Square Pipe Bend

A pneumatic test rig is built to test a curved 90° square bend in an open-circuit horizontal-to-horizontal suction wind tunnel system. Sand particles are used to represent the solid phase with a wide range of particle diameters. Velocity profiles are constructed by measuring the gas velocity using a 3-hole probe. Flow patterns inside the bend duct are introduced using sparks caused by burning sticks of incense with the air flow inside the piping system for flow visualization purpose. Numerical calculations are performed by Lagrangian-particle tracking model for predicting particle trajectories of dispersed phase, and standard k-ε model for predicting the turbulent gas-solid flows in bends. Comparisons made between the theoretical results and experimental data for the velocity vectors and particle trajectories show good agreement.

Numerical Simulation of Gas-Solid Flow in Square Cyclone Separators with Downward Exit

Cyclone separators are widely used in industrial applications. The separation efficiency and pressure drop are the most important parameters to evaluate the performance of processing system. In the simulations,the flow behavior of gas and particles within a square cyclone separator is simulated by means of computational fluid dynamics. The RNG k- ε model and the Reynolds stress model( RSM) are used to model gas turbulence. The flow behavior is examined in the term of tangential velocity components,static pressure and pressure drop contour plots for flow field and solid volume fraction. The effects of the turbulence model and solid volume fraction on the square cyclone are discussed. The results indicate that the pressure drop increases with the increase of solid volume fraction,and increase with the increase of inlet velocities for two turbulence models, moreover,the simulations results are compared with pressure field. For all runs,the RSM model gives a higher pressure drop compared to the RNG k- ε model. The RSM model provides well the forced vortex and free vortex,and captures better the phenomena occurring during intense vortex flow in the presence of walls within cyclone separators.

Analysis of Gas-Solid Flow Characteristics in a Spouted Fluidized Bed Dryer by Means of Computational Particle Fluid Dynamics

In order to grasp the particle flow characteristics and energy consumption of industrial fluidized spouted beds,we conduct numerical simulations on the basis of a Computational Particle Fluid Dynamics(CPFD)approach.In particular,the traction model of Wen-Yu-Ergun is used and different inlet conditions are considered.Using a low-speed fluidizing gas,the flow state of the particles is better and the amount of particles accumulated at the bottom of the bed wall becomes smaller.For the same air intake,the energy loss of a circular nozzle is larger than that of a square nozzle.

Influence of Negative Pressure Gradient on Pressure Distribution and Gas-Solid Flow Pattern of Solid Feed Systems

A series of experiments on a solid feed system was performed to investigate the effect of negative pressure gradient on the gas-solid flow pattern and hydrodynamic characteristics.Based on the non-fluidized gas-solid two phase flow and particulate mechanics in the standpipe,a method for predicting the pressure of the air passing through the recycle chamber and the pressure drop through the loop seal slit in these systems is also presented.The predicted pressure profile along the negative pressure gradient from the proposed model exhibits a good agreement with the experimental data.The experimental data show that the gas flow in the standpipe is always upward in the negative pressure gradients,while the direction ofthe superficial gas velocity through the recycle chamber of the loop seal does not affect the pressure drop in standpipe.It increases with an increasing negative pressure gradient.

Gas-solid flow field numerical simulation of different feeding and returning formations of flue-gas circulating fluidized bed

3D Euler double-fluid model was applied and three different feedstocks and reverts formations were simulated. By calculating and analyzing the state of gas and solid fluxion in absorber using three different methods of the feedstocks and reverts in recirculating fluidized bed, described the behavior of gas and solid through the gas-phase velocity, turbulence intensity, gas-solid sliding velocity, and density of particles. The results show that the feedstocks and reverts enters into absorption tower through two symmetrical feedings and are mixed with flue gas. Based on the respective analysis of each model and the com- parison analysis of the three models, this paper drew conclusions. The turbulence intensity of absorption tower is high, gas-solid sliding speed is big, and granule concentration near the axis is high, which has advantages for desulfurization and im- proving the utilization rate of absorbent.

CFD Simulation of Dilute Gas-Solid Flow in 90^oSquare Bend

Gas-solid two-phase flow in a 90? bend has been studied numerically. The bend geometry is squared cross section of (0.15 m × 0.15 m) and has a turning radius of 1.5 times the duct's hydraulic diameter. The solid phase consists of glass spheres having mean diameter of 77 μm and the spheres are simulated with an air flowing at bulk velocity of 10 m/s. A computational fluid dynamic code (CFX-TASCflow) has been adopted for the simulation of the flow field inside the piping and for the simulation of the particle trajectories. Simulation was performed using Lagrangian particle-tracking model, taking into account one-way coupling, combined with a particle-wall collision model. Turbulence was predicted using k-ε model, wherein additional transport equations are solved to account for the combined gas-particle interactions and turbulence kinetic energy of the particle phase turbulence. The computational results are compared with the experimental data present in the literature and they were found to yield good agreement with the measured values.

Identifying the enhancement mechanism of Al/MoO_(3) reactive multilayered films on the ignition ability of semiconductor bridge using a one-dimensional gas-solid two-phase flow model

Energetic Semiconductor bridge(ESCB)based on reactive multilayered films(RMFs)has a promising application in the miniature and intelligence of initiator and pyrotechnics device.Understanding the ignition enhancement mechanism of RMFs on semiconductor bridge(SCB)during the ignition process is crucial for the engineering and practical application of advanced initiator and pyrotechnics devices.In this study,a one-dimensional(1D)gas-solid two-phase flow ignition model was established to study the ignition process of ESCB to charge particles based on the reactivity of Al/MoO_(3) RMFs.In order to fully consider the coupled exothermic between the RMFs and the SCB plasma during the ignition process,the heat release of chemical reaction in RMFs was used as an internal heat source in this model.It is found that the exothermal reaction in RMFs improved the ignition performance of SCB.In the process of plasma rapid condensation with heat release,the product of RMFs enhanced the heat transfer process between the gas phase and the solid charge particle,which accelerated the expansion of hot plasma,and heated the solid charge particle as well as gas phase region with low temperature.In addition,it made up for pressure loss in the gas phase.During the plasma dissipation process,the exothermal chemical reaction in RMFs acted as the main heating source to heat the charge particle,making the surface temperature of the charge particle,gas pressure,and gas temperature rise continuously.This result may yield significant advantages in providing a universal ignition model for miniaturized ignition devices.

Numerical simulation on gas-solid flow during circulating fluidized roasting of bauxite by a computational particle fluid dynamics method

A full-cycle numerical simulation of a circulating fluidized bed(CFB)by the use of the computational particle fluid dynamics(CPFD)method has been developed.The effects of the presence or absence of the secondary air,different secondary air positions,and different secondary air ratios on the gas–solid flow characteristics were explored.The results show that the presence of the secondary air makes a core-annular structure of the velocity distribution of particles in the fluidized bed,which enhances the uniformity of particles’distribution and the stability of fluidization.The position and the ratio of the secondary air have a significant impact on the particle distribution,particle flow rate,and gas flow rate in the fluidized bed.When the secondary air position and ratio are optimal,the particles,particle flow rate,and air flow rate in the CFB are evenly distributed,the gas–solid flow state is good,and the CFB can operate stably.

Differentially weighted direct simulation Monte Carlo method for particle collision in gas-solid flows

In gas-solid flows, particle-particle interaction （typical, particle collision） is highly significant, despite the small particles fractional volume. Widely distributed polydisperse particle population is a typical characteristic during dynamic evolution of particles （e.g., agglomeration and fragmentation） in spite of their initial monodisperse particle distribution. The conventional direct simulation Monte Carlo （DSMC） method for particle collision tracks equally weighted simulation particles, which results in high statistical noise for particle fields if there are insufficient simulation particles in less-populated regions. In this study, a new differentially weighted DSMC （DW-DSMC） method for collisions of particles with different number weight is proposed within the framework of the general Eulerian-Lagrangian models for hydrodynamics. Three schemes （mass, momentum and energy conservation） were developed to restore the numbers of simulation particle while keeping total mass, momentum or energy of the whole system unchanged respectively. A limiting case of high-inertia particle flow was numerically simulated to validate the DW-DSMC method in terms of computational precision and efficiency. The momentum conservation scheme which leads to little fluctuation around the mass and energy of the whole system performed best. Improved resolution in particle fields and dynamic behavior could be attained simultaneously using DW-DSMC, compared with the equally weighted DSMC. Meanwhile, computational cost can be largely reduced in contrast with direct numerical simulation.

Experimental investigation of erosion rate for gas-solid two-phase flow in 304 stainless/L245 carbon steel

Erosion is one of the most concerning issues in pipeline flow assurance for the Oil&Gas pipeline industries,which can easily lead to wall thinning,perforation leakage,and other crucial safety risks to the steady operation of pipelines.In this research,a novel experimental device is designed to investigate the erosion characteristics of 304 stainless and L245 carbon steel in the gas-solid two-phase flow.Regarding the impacts on erosion rate,the typical factors such as gas velocity,impact angle,erosion time,particle material and target material are individually observed and comprehensive analyzed with the assistance of apparent morphology characterized via Scanning Electron Microscope.Experimental results show that the severest erosion occurs when the angle reaches approximate 30°whether eroded by type I or type II particles,which is observed in both two types of steel.Concretely,304 stainless steel and L245 carbon steel appear to be cut at low angles,and impacted at high angles to form erosion pits.In the steady operational state,the erosion rate is insensitive to the short erosion time and free from the influences caused by the“erosion latent period”.Based on the comparison between experimental data and numerical results generated by existing erosion models,a modified model with low tolerance(<3%),high feasibility and strong consistency is proposed to make an accurate prediction of the erosion in terms of two types of steel under various industrial conditions.

Review of gas-solid two phase flow rate-concentration detection technology

The indirect detection method basic principle of rate and concentration,application range and research results on gassolid two phase flow were discussed.The present development situation and the existing problems of rate and concentration detection technology were analyzed and summarized.Emphatically analyzed the existing problems in the industrial application and research status of electrostatic method in measuring phase concentration.Design criterion of electrostatic phase concentration sensor is given,the superiority and wide industrial application prospect of the sensor used for phase concentration measurement are clarified.