The Portevin-Le Chatelier (PLC) effect means serrated yielding or jerky flow phenomenon in some alloys. In this paper a macroscopic model is developed to investigate the PLC effect with the emphasis on mechanical resp...The Portevin-Le Chatelier (PLC) effect means serrated yielding or jerky flow phenomenon in some alloys. In this paper a macroscopic model is developed to investigate the PLC effect with the emphasis on mechanical response of the structure evolution on microscopic scale. In addition to the normal work hardening effect, the model takes account of the thermal activation of dislocation moving with the aid of stress and the collective interactions between mobile dislocations and solute atoms due to dynamic strain ageing (DSA). It can satisfy the negative strain rate sensitivity of flow stress, which is believed to be one of the most special features associated with the PLC effect. The heterogeneous nature of the deformed material is also considered by introducing a nonuniform spatial distribution of some model parameters. The serrated yielding and localized deformation behavior can be successfully reproduced via numerical simulation based on this model.展开更多
In this paper, solute concentration and precipitate content in A2024 aluminum alloy are adjusted by solution treatment （ST） at different temperatures and tensile experiments on these treated specimens are carried ou...In this paper, solute concentration and precipitate content in A2024 aluminum alloy are adjusted by solution treatment （ST） at different temperatures and tensile experiments on these treated specimens are carried out. It is found that the temperature of solution treatment （ST temperature） has a remarkable influence on the amplitude of the serrated flow and the propagation characteristics of shear bands. These results are due to the effects of solute atoms and precipitates on dynamic strain aging （DSA）. When ST temperature is higher than 300 ℃, solute concentration is relatively high and solute cloud is a key factor of DSA. When ST temperature is lower than 300 ℃, precipitate content is relatively high and the mechanism of DSA is determined by precipitates.展开更多
In this paper a technique based on high-speed digital photography and the digital speckle correlation （DSC） method is used for the quantitative measurement of the displacement and strain fields of various Portevin L...In this paper a technique based on high-speed digital photography and the digital speckle correlation （DSC） method is used for the quantitative measurement of the displacement and strain fields of various Portevin Le Chatelier （PLC） bands （types A, B, and C）. The experimental results clearly show the nucleation process of a type-B band and the propagation of a type-A band. The results also reveal that there exists an elastic shrinkage deformation outside a PLC band during a large avalanche-like deformation inside the PLC band.展开更多
In the alloy with solute content higher than the limiting solubility,the solute atoms that have failed to dissolve will precipitate from the solid solution and form precipitations.In this study, the Portevin-Le Chatel...In the alloy with solute content higher than the limiting solubility,the solute atoms that have failed to dissolve will precipitate from the solid solution and form precipitations.In this study, the Portevin-Le Chatelier(PLC) effects in annealed 5456 and 5052 aluminum alloys with different precipitation contents have been investigated under different applied strain rates.The results suggest that precipitations have significant effect on the PLC effect and the more the precipitations are, the greater the influence is.Furthermore,the solute diffusion is pipe diffusion in 5052 alloy with lower precipitation content.However,for 5456 alloy with higher precipitation content,the diffusion is no longer the case but more complex.展开更多
The plastic deformation showing instability has been a subject receiving considerable attention for centuries due to its importance in many industrial processes.For Al alloys,the major instability is the Portevin-Le C...The plastic deformation showing instability has been a subject receiving considerable attention for centuries due to its importance in many industrial processes.For Al alloys,the major instability is the Portevin-Le Chatelier(PLC)effect that appears within a certain region of strain,strain rate and temperature.It manifests itself on the stress−strain curve as serrations associating with the rapid accumulation of plastic deformation within inclined slip bands.The PLC effect has severe practical consequences,which damages the surface quality after the sheet metal forming process and threatens the tensile ductility.Therefore,it is crucial to investigate the fundamental mechanisms underlying the PLC effect and in particular to investigate how it can be tempered by tailoring the material microstructure.In this paper,we review the common interpretations of the PLC effect and summarize the experimental results of the effects of the precipitation and the grain refinement,two conventional strengthening methodologies in Al alloys,on the serrated plastic flow.The effectiveness of solute atom clusters in suppressing the PLC effect is emphasized.展开更多
The complexity of the Portevin-Le Chatelier(PLC)effect in an Al alloy at different temperatures was ana-lyzed by modified multiscale entropy.The results show that three evolutions of entropy with scale factor,i.e.,nea...The complexity of the Portevin-Le Chatelier(PLC)effect in an Al alloy at different temperatures was ana-lyzed by modified multiscale entropy.The results show that three evolutions of entropy with scale factor,i.e.,near zero,monotonically increasing and peak-shape,were observed corresponding to the smoothcurves,type-A serrations and type-B/-C serrations,respectively.The scale factor at the peak was one-third of the average serration period.The sample entropy increased initially and then decreased withtemperature,which was opposite to the critical strain.It is also suggested that the type-A serrations cor-responded to self-organized criticality and the type-B/-C serrations corresponded to chaos through theevolutions of entropy with scale factor.展开更多
Portevin-Le Chatelier (PLC) effect in a severely cold-rolled Al-Zn-Mg-Cu-Zr aluminum alloy (AA7055 type) plate before and after annealing was investigated. The results show that the sample annealed at 300 ℃ undergoes...Portevin-Le Chatelier (PLC) effect in a severely cold-rolled Al-Zn-Mg-Cu-Zr aluminum alloy (AA7055 type) plate before and after annealing was investigated. The results show that the sample annealed at 300 ℃ undergoes PLC effect,whereas the PLC effect is not observed in the deformed sample or the samples annealed at 110 ℃ or 200 ℃. The main precipitates in the sample annealed at 300 ℃ are the coarsened η phases,while a mixture of small η' phases and η phases dominates in the sample annealed at 200 ℃. In the deformed sample and sample annealed at 110 ℃,GP zone are the main precipitates. The different flow behaviors are ascribed to the type of precipitates as well as the dislocation density differences.展开更多
Nickel-based superalloys, well-established in aeronautics, have recently gained significant traction in additive manufacturing. Inconel 939 is one of the alloys increasingly playing a vital role in this field. This pa...Nickel-based superalloys, well-established in aeronautics, have recently gained significant traction in additive manufacturing. Inconel 939 is one of the alloys increasingly playing a vital role in this field. This paper examines the development of the Portevin-Le Chatelier (PLC) effect in additively manufactured Inconel 939 in comparison with cast Inconel 939. A detailed analysis of tensile test characteristics was conducted, complemented by a high-resolution scanning electron microscopy (HR-SEM) investigation. The PLC region exhibited several properties during tensile testing, such as stress-strain behavior, cycle scale, and overall stress increase. The HR-SEM analysis of Gamma prime (γ') precipitates revealed distinct morphologies, which are suggested to be linked to the features of the PLC region. Samples with a high amount of γ' precipitates showed a less pronounced PLC region, while those with fewer γ' precipitates displayed a more distinct PLC effect. A mechanism for the cyclic drop-and-rise stress behavior, based on the work of Varvenne and La-Rose, was proposed, possibly induced by the varying morphologies of γ' precipitates in the IN939 alloy. Further study is needed to deepen the understanding of the relationship between the γ' micro-(nano) structure and the PLC phenomenon.展开更多
In this study,the high-temperature stability and the generation mechanism of the Portevin-Le Chatelier(PLC)effect in solid-solution Mg-1Al-12Y alloy with different heat treatment processes were investigated by adjusti...In this study,the high-temperature stability and the generation mechanism of the Portevin-Le Chatelier(PLC)effect in solid-solution Mg-1Al-12Y alloy with different heat treatment processes were investigated by adjusting the content of long-period stacking ordered(LPSO)phases.It was found that the content of LPSO phases in the alloys differed the most after heat treatment at 530℃for 16 h and 24 h,with values of 13.56%and 3.93%respectively.Subsequently,high-temperature tensile experiments were conducted on these two alloys at temperatures of 150℃,200℃,250℃,and 300℃.The results showed that both alloys exhibited the PLC effect at temperatures ranging from 150 to 250℃.However,at a temperature 300℃,only the alloy with a greater concentration of LPSO phases exhibited the PLC effect,whereas the alloy with a lower proportion of LPSO phases did not exhibit this phenomenon.Additionally,both alloys exhibited remarkable high-temperature stability,with the alloy containing a greater percentage of LPSO phases also demonstrating superior strength.The underlying mechanism for this phenomenon lies in the exceptional high-temperature stability exhibited by the second phase within the alloy.Furthermore,the LPSO phase effectively obstructs the movement of dislocations,and it also undergoing kinking to facilitate plastic deformation of the alloy.The results indicate that the PLC effect can be suppressed by reducing dislocation pile-up at grain boundaries,which leads to a decrease in alloy plasticity but an increase in strength.The presence of the PLC effect in the WA121 alloy is attributed to the abundant dispersed second phase within the alloy,which initially hinders the movement of dislocations,leading to an increase in stress,and subsequently releases the dislocations,allowing them to continue their movement and thereby reducing in stress.展开更多
Nanocrystalline surface layers and gradient nanostructure in 5182 aluminum alloy have been produced through surface mechanical attrition treatment(SMAT). The results indicate that the gradient nanostructure can not on...Nanocrystalline surface layers and gradient nanostructure in 5182 aluminum alloy have been produced through surface mechanical attrition treatment(SMAT). The results indicate that the gradient nanostructure can not only improve the mechanical properties of 5182 Al alloy, but also has a certain effect on the Portevin-Le Chatelier(PLC) effect. The yield and ultimate tensile strength of 5182 Al alloy with SMAT are significantly improved combining with the decrease of fracture elongation compared with the as-received one. The PLC effect of 5182 Al alloy could be effectively postponed by the formation of gradient nanostructure after SMAT. It leads to the increase of critical strain of the PLC effect, more concentrated distribution of serrated strain, and increase of average stress amplitude in special strain range. The influence of grain size and gradient nanostructure on the PLC effect of 5182 Al alloy was also discussed in detail. Grain refinement could sharply increase the density of dislocations and hinder the movement of dislocations, which results in the decrease of moving speed of dislocations and the more concentrated distribution of solute atoms. The solute atoms would aggregate to form nano precipitates and further impede movement of dislocation. The stronger interaction between the dislocations and the nano precipitates is the main mechanism of postponed PLC effect.展开更多
基金This work was supported by the National Natural Seience Foundation of China under gran No.10372098 and 10232030.We would also like to thank the Lab of Mechanical&Materials Science of USTC for their help in the experiments on MTS
文摘The Portevin-Le Chatelier (PLC) effect means serrated yielding or jerky flow phenomenon in some alloys. In this paper a macroscopic model is developed to investigate the PLC effect with the emphasis on mechanical response of the structure evolution on microscopic scale. In addition to the normal work hardening effect, the model takes account of the thermal activation of dislocation moving with the aid of stress and the collective interactions between mobile dislocations and solute atoms due to dynamic strain ageing (DSA). It can satisfy the negative strain rate sensitivity of flow stress, which is believed to be one of the most special features associated with the PLC effect. The heterogeneous nature of the deformed material is also considered by introducing a nonuniform spatial distribution of some model parameters. The serrated yielding and localized deformation behavior can be successfully reproduced via numerical simulation based on this model.
基金supported by the National Natural Science Foundation of China (Grant Nos 10872189 and 10732080)
文摘In this paper, solute concentration and precipitate content in A2024 aluminum alloy are adjusted by solution treatment （ST） at different temperatures and tensile experiments on these treated specimens are carried out. It is found that the temperature of solution treatment （ST temperature） has a remarkable influence on the amplitude of the serrated flow and the propagation characteristics of shear bands. These results are due to the effects of solute atoms and precipitates on dynamic strain aging （DSA）. When ST temperature is higher than 300 ℃, solute concentration is relatively high and solute cloud is a key factor of DSA. When ST temperature is lower than 300 ℃, precipitate content is relatively high and the mechanism of DSA is determined by precipitates.
基金Project supported by the National Natural Science Foundation of China （Grant Nos 1023030 and 10372098）.
文摘In this paper a technique based on high-speed digital photography and the digital speckle correlation （DSC） method is used for the quantitative measurement of the displacement and strain fields of various Portevin Le Chatelier （PLC） bands （types A, B, and C）. The experimental results clearly show the nucleation process of a type-B band and the propagation of a type-A band. The results also reveal that there exists an elastic shrinkage deformation outside a PLC band during a large avalanche-like deformation inside the PLC band.
基金The financial support received from the National Natural Science Foundation of China under Grant Nos. 10732080,10872189
文摘In the alloy with solute content higher than the limiting solubility,the solute atoms that have failed to dissolve will precipitate from the solid solution and form precipitations.In this study, the Portevin-Le Chatelier(PLC) effects in annealed 5456 and 5052 aluminum alloys with different precipitation contents have been investigated under different applied strain rates.The results suggest that precipitations have significant effect on the PLC effect and the more the precipitations are, the greater the influence is.Furthermore,the solute diffusion is pipe diffusion in 5052 alloy with lower precipitation content.However,for 5456 alloy with higher precipitation content,the diffusion is no longer the case but more complex.
基金Projects(52001249,51761135031,51790482,51722104)supported by the National Natural Science Foundation of ChinaProject(2017YFB0702301)supported by the National Key Research and Development Program of ChinaProject(2019M653595)supported by the China Postdoctoral Science Foundation。
文摘The plastic deformation showing instability has been a subject receiving considerable attention for centuries due to its importance in many industrial processes.For Al alloys,the major instability is the Portevin-Le Chatelier(PLC)effect that appears within a certain region of strain,strain rate and temperature.It manifests itself on the stress−strain curve as serrations associating with the rapid accumulation of plastic deformation within inclined slip bands.The PLC effect has severe practical consequences,which damages the surface quality after the sheet metal forming process and threatens the tensile ductility.Therefore,it is crucial to investigate the fundamental mechanisms underlying the PLC effect and in particular to investigate how it can be tempered by tailoring the material microstructure.In this paper,we review the common interpretations of the PLC effect and summarize the experimental results of the effects of the precipitation and the grain refinement,two conventional strengthening methodologies in Al alloys,on the serrated plastic flow.The effectiveness of solute atom clusters in suppressing the PLC effect is emphasized.
基金from the National Nat-ural Science Foundation of China(Grant no.11802080)the Nature Science Foundation of Hainan Province,China(Grant nos.118QN182 and520CXTD433).
文摘The complexity of the Portevin-Le Chatelier(PLC)effect in an Al alloy at different temperatures was ana-lyzed by modified multiscale entropy.The results show that three evolutions of entropy with scale factor,i.e.,near zero,monotonically increasing and peak-shape,were observed corresponding to the smoothcurves,type-A serrations and type-B/-C serrations,respectively.The scale factor at the peak was one-third of the average serration period.The sample entropy increased initially and then decreased withtemperature,which was opposite to the critical strain.It is also suggested that the type-A serrations cor-responded to self-organized criticality and the type-B/-C serrations corresponded to chaos through theevolutions of entropy with scale factor.
基金Project(2005CB23705) supported by the National Basic Research Program of China
文摘Portevin-Le Chatelier (PLC) effect in a severely cold-rolled Al-Zn-Mg-Cu-Zr aluminum alloy (AA7055 type) plate before and after annealing was investigated. The results show that the sample annealed at 300 ℃ undergoes PLC effect,whereas the PLC effect is not observed in the deformed sample or the samples annealed at 110 ℃ or 200 ℃. The main precipitates in the sample annealed at 300 ℃ are the coarsened η phases,while a mixture of small η' phases and η phases dominates in the sample annealed at 200 ℃. In the deformed sample and sample annealed at 110 ℃,GP zone are the main precipitates. The different flow behaviors are ascribed to the type of precipitates as well as the dislocation density differences.
文摘Nickel-based superalloys, well-established in aeronautics, have recently gained significant traction in additive manufacturing. Inconel 939 is one of the alloys increasingly playing a vital role in this field. This paper examines the development of the Portevin-Le Chatelier (PLC) effect in additively manufactured Inconel 939 in comparison with cast Inconel 939. A detailed analysis of tensile test characteristics was conducted, complemented by a high-resolution scanning electron microscopy (HR-SEM) investigation. The PLC region exhibited several properties during tensile testing, such as stress-strain behavior, cycle scale, and overall stress increase. The HR-SEM analysis of Gamma prime (γ') precipitates revealed distinct morphologies, which are suggested to be linked to the features of the PLC region. Samples with a high amount of γ' precipitates showed a less pronounced PLC region, while those with fewer γ' precipitates displayed a more distinct PLC effect. A mechanism for the cyclic drop-and-rise stress behavior, based on the work of Varvenne and La-Rose, was proposed, possibly induced by the varying morphologies of γ' precipitates in the IN939 alloy. Further study is needed to deepen the understanding of the relationship between the γ' micro-(nano) structure and the PLC phenomenon.
基金supported by the Qinghai Provincial Science and Technology Department Basic Research Program(No.2023-ZJ-913M).
文摘In this study,the high-temperature stability and the generation mechanism of the Portevin-Le Chatelier(PLC)effect in solid-solution Mg-1Al-12Y alloy with different heat treatment processes were investigated by adjusting the content of long-period stacking ordered(LPSO)phases.It was found that the content of LPSO phases in the alloys differed the most after heat treatment at 530℃for 16 h and 24 h,with values of 13.56%and 3.93%respectively.Subsequently,high-temperature tensile experiments were conducted on these two alloys at temperatures of 150℃,200℃,250℃,and 300℃.The results showed that both alloys exhibited the PLC effect at temperatures ranging from 150 to 250℃.However,at a temperature 300℃,only the alloy with a greater concentration of LPSO phases exhibited the PLC effect,whereas the alloy with a lower proportion of LPSO phases did not exhibit this phenomenon.Additionally,both alloys exhibited remarkable high-temperature stability,with the alloy containing a greater percentage of LPSO phases also demonstrating superior strength.The underlying mechanism for this phenomenon lies in the exceptional high-temperature stability exhibited by the second phase within the alloy.Furthermore,the LPSO phase effectively obstructs the movement of dislocations,and it also undergoing kinking to facilitate plastic deformation of the alloy.The results indicate that the PLC effect can be suppressed by reducing dislocation pile-up at grain boundaries,which leads to a decrease in alloy plasticity but an increase in strength.The presence of the PLC effect in the WA121 alloy is attributed to the abundant dispersed second phase within the alloy,which initially hinders the movement of dislocations,leading to an increase in stress,and subsequently releases the dislocations,allowing them to continue their movement and thereby reducing in stress.
基金financially supported by the National Key Research and Development Plan(No.2017YFB1103700)the Natural Science Foundation of China(Nos.51671101 and51464034)+1 种基金the Natural Science foundation of Jiangxi Province(Nos.20172BCB22002,20171BCD40003,20161ACB21003,20162BCB23013)the Science and Technology Key Research Plan in Jiangxi Educational Department(No.GJJ150010)
文摘Nanocrystalline surface layers and gradient nanostructure in 5182 aluminum alloy have been produced through surface mechanical attrition treatment(SMAT). The results indicate that the gradient nanostructure can not only improve the mechanical properties of 5182 Al alloy, but also has a certain effect on the Portevin-Le Chatelier(PLC) effect. The yield and ultimate tensile strength of 5182 Al alloy with SMAT are significantly improved combining with the decrease of fracture elongation compared with the as-received one. The PLC effect of 5182 Al alloy could be effectively postponed by the formation of gradient nanostructure after SMAT. It leads to the increase of critical strain of the PLC effect, more concentrated distribution of serrated strain, and increase of average stress amplitude in special strain range. The influence of grain size and gradient nanostructure on the PLC effect of 5182 Al alloy was also discussed in detail. Grain refinement could sharply increase the density of dislocations and hinder the movement of dislocations, which results in the decrease of moving speed of dislocations and the more concentrated distribution of solute atoms. The solute atoms would aggregate to form nano precipitates and further impede movement of dislocation. The stronger interaction between the dislocations and the nano precipitates is the main mechanism of postponed PLC effect.
