Corrosion behavior of 2A97 Al-Cu-Li alloys in different thermomechanical conditions by quasi-in-situ analysis

As a promising material in the aircraft industry,2A97 Al-Cu-Li alloy exhibits high corrosion susceptibility that may limit its application.In the present work,to illustrate the influences of precipitate and grain-stored energy on localized corrosion evolution in 2A97 Al-Cu-Li alloy,cold working and artificial aging were carried out to produce 2A97 Al-Cu-Li alloys under different thermomechanical conditions.Quasi-in-situ analysis,traditional immersion test and electrochemical measurement were then conducted to examine the corrosion behavior of 2A97 alloys.It is revealed that precipitate significantly affects Cu enrichment at corrosion fronts,which determines corrosion susceptibility of alloys,whereas grain-stored energy distribution is closely associated with localized corrosion propagation.It is also indicated that quasi-in-situ analysis exhibits a consistent corrosion evolution with traditional immersion tests,which is regarded as a proper method to explore localized corrosion mechanisms by providing local microstructural information with enhanced time and spatial resolutions.

Thermal fatigue and wear of compacted graphite iron brake discs with various thermomechanical properties

The increase in payload capacity of trucks has heightened the demand for cost-effective yet high performance brake discs.In this work,the thermal fatigue and wear of compacted graphite iron brake discs were investigated,aiming to provide an experimental foundation for achieving a balance between their thermal and mechanical properties.Compacted graphite iron brake discs with different tensile strengths,macrohardnesses,specific heat capacities and thermal diffusion coefficients were produced by changing the proportion and strength of ferrite.The peak temperature,pressure load and friction coefficient of compacted graphite iron brake discs were analyzed through inertia friction tests.The morphology of thermal cracks and 3D profiles of the worn surfaces were also discussed.It is found that the thermal fatigue of compacted graphite iron discs is determined by their thermal properties.A compacted graphite iron with the highest specific heat capacity and thermal diffusion coefficient exhibits optimal thermal fatigue resistance.Oxidization of the matrix at low temperatures significantly weakens the function of alloy strengthening in hindering the propagation of thermal cracks.Despite the reduced hardness,increasing the ferrite proportion can mitigate wear loss resulting from low disc temperatures and the absence of abrasive wear.

THE GLOBAL EXISTENCE OF STRONG SOLUTIONS TO THERMOMECHANICAL CUCKER-SMALE-STOKES EQUATIONS IN THE WHOLE DOMAIN

We study the global existence and uniqueness of a strong solution to the kinetic thermomechanical Cucker-Smale(for short,TCS) model coupled with Stokes equations in the whole space.The coupled system consists of the kinetic TCS equation for a particle ensemble and the Stokes equations for a fluid via a drag force.In this paper,we present a complete analysis of the existence of global-in-time strong solutions to the coupled model without any smallness restrictions on the initial data.

A new thermomechanical coupled FDEM model for geomaterials considering continuum-discontinuum transitions

A new thermomechanical(TM)coupled finite-discrete element method(FDEM)model,incorporating heat conduction,thermal cracking,and contact heat transfer,has been proposed for both continuous and discontinuous geomaterials.This model incorporates a heat conduction model that can accurately calculate the thermal field in continuousediscontinuous transition processes within a finite element framework.A modified contact heat transfer model is also included,which accounts for the entire contact area of discrete bodies.To align with the finite strain theory utilized in the FDEM mechanics module,the TM coupling module in the model is based on the multiplicative decomposition of the deformation gradient.The proposed model has been applied to various scenarios,including heat conduction in both continuous and discontinuous media during transient states,thermal-induced strain and stress,and thermal cracking conditions.The thermal field calculation model and the TM coupling model have been validated by comparing the numerical results with experiment findings and analytical solutions.These numerical cases demonstrate the reliability of the proposed model convincingly,making it suitable for use across a wide range of continuous and discontinuous media.

A Coupled Thermomechanical Crack Propagation Behavior of Brittle Materials by Peridynamic Differential Operator

This study proposes a comprehensive,coupled thermomechanical model that replaces local spatial derivatives in classical differential thermomechanical equations with nonlocal integral forms derived from the peridynamic differential operator(PDDO),eliminating the need for calibration procedures.The model employs a multi-rate explicit time integration scheme to handle varying time scales in multi-physics systems.Through simulations conducted on granite and ceramic materials,this model demonstrates its effectiveness.It successfully simulates thermal damage behavior in granite arising from incompatible mineral expansion and accurately calculates thermal crack propagation in ceramic slabs during quenching.To account for material heterogeneity,the model utilizes the Shuffle algorithm andWeibull distribution,yielding results that align with numerical simulations and experimental observations.This coupled thermomechanical model shows great promise for analyzing intricate thermomechanical phenomena in brittle materials.

Size-dependent thermomechanical vibration characteristics of rotating pre-twisted functionally graded shear deformable microbeams

A three-dimensional(3D)thermomechanical vibration model is developed for rotating pre-twisted functionally graded(FG)microbeams according to the refined shear deformation theory(RSDT)and the modified couple stress theory(MCST).The material properties are assumed to follow a power-law distribution along the chordwise direction.The model introduces one axial stretching variable and four transverse deflection variables including two pure bending components and two pure shear ones.The complex modal analysis and assumed mode methods are used to solve the governing equations of motion under different boundary conditions(BCs).Several examples are presented to verify the effectiveness of the developed model.By coupling the slenderness ratio,gradient index,rotation speed,and size effect with the pre-twisted angle,the effects of these factors on the thermomechanical vibration of the microbeam with different BCs are investigated.It is found that with the increase in the pre-twisted angle,the critical slenderness ratio and gradient index corresponding to the thermal instability of the microbeam increase,while the critical material length scale parameter(MLSP)and rotation speed decrease.The sensitivity of the fundamental frequency to temperature increases with the increasing slenderness ratio and gradient index,and decreases with the other increasing parameters.Moreover,the size effect can suppress the dynamic stiffening effect and enhance the Coriolis effect.Finally,the mode transition is quantitatively demonstrated by a modal assurance criterion(MAC).

Thermomechanical Modelling of Industrial Vessels that Contain Refractory Masonry Linings

Some refractory linings that protect metallic vessels from the hot temperature of the products they contain are made of masonries with or without mortar.The joints play an important role,reducing the stresses in the masonries during heating.Furthermore,the presence of these joints makes the behaviour of the masonry nonlinear and orthotropic.To perform a thermomechanical simulation using a finite element method of an industrial vessel that contains hundreds or thousands of bricks and joints,microscopic models are not suitable due to the high computational time and the management of the behaviour of the joints(opening/closing)which affects the convergence.To overcome these problems,it is proposed to replace the masonry by a homogeneous material that has a behaviour equivalent to the set of bricks and joints,using a periodic homogenization technique.Since the joints can be closed or open,the equivalent material will have a different behaviour according to the joint state.Furthermore,refractory materials have an elastic-viscoplastic behaviour at high temperatures.So,the equivalent material will have an orthotropic elastic-viscoplastic behaviour,requiring a nonlinear homogenisation technique.An overview of this approach developed at University of Orléans is presented with two industrial applications(blast-furnace and steel ladle).

Thermoelectric Stirling Engine (TEG-Stirling Engine) Based on the Analysis of Thermomechanical Dynamics (TMD)

The thermoelectric energy conversion technique by employing the Disk-Magnet Electromagnetic Induction (DM-EMI) is examined in detail, and possible applications to heat engines as one of the energy-harvesting technologies are discussed. The idea is induced by the analysis of thermomechanical dynamics (TMD) for a nonequilibrium irreversible thermodynamic system of heat engines, such as a drinking bird and a low temperature Stirling engine, resulting in thermoelectric energy generation different from conventional heat engines. The current thermoelectric energy conversion with DM-EMI can be applied to wide ranges of machines and temperature differences. The mechanism of DM-EMI energy converter is categorized as the axial flux generator (AFG), which is the reason why the technology is applicable to sensitive thermoelectric conversions. On the other hand, almost all the conventional turbines use the radius flux generator to extract huge electric power, which uses the radial flux generator (RFG). The axial flux generator is helpful for a low mechanoelectric energy conversion and activations of waste heat from macroscopic energy generators such as wind, geothermal, thermal, nuclear power plants and heat-dissipation lines. The technique of DM-EMI will contribute to solving environmental problems to maintain clean and sustainable energy as one of the energy harvesting technologies.

Thermomechanical Dynamics (TMD) and Bifurcation-Integration Solutions in Nonlinear Differential Equations with Time-Dependent Coefficients

The new independent solutions of the nonlinear differential equation with time-dependent coefficients (NDE-TC) are discussed, for the first time, by employing experimental device called a drinking bird whose simple back-and-forth motion develops into water drinking motion. The solution to a drinking bird equation of motion manifests itself the transition from thermodynamic equilibrium to nonequilibrium irreversible states. The independent solution signifying a nonequilibrium thermal state seems to be constructed as if two independent bifurcation solutions are synthesized, and so, the solution is tentatively termed as the bifurcation-integration solution. The bifurcation-integration solution expresses the transition from mechanical and thermodynamic equilibrium to a nonequilibrium irreversible state, which is explicitly shown by the nonlinear differential equation with time-dependent coefficients (NDE-TC). The analysis established a new theoretical approach to nonequilibrium irreversible states, thermomechanical dynamics (TMD). The TMD method enables one to obtain thermodynamically consistent and time-dependent progresses of thermodynamic quantities, by employing the bifurcation-integration solutions of NDE-TC. We hope that the basic properties of bifurcation-integration solutions will be studied and investigated further in mathematics, physics, chemistry and nonlinear sciences in general.

The Application of Thermomechanical Dynamics (TMD) to Thermoelectric Energy Generation by Employing a Low Temperature Stirling Engine

A thermoelectric generation Stirling engine (TEG-Stirling engine) is discussed by employing a low temperature Stirling engine and the dissipative equation of motion derived from the method of thermomechanical dynamics (TMD). The results and mechanism of axial flux electromagnetic induction (AF-EMI) are applied to a low temperature Stirling engine, resulting in a TEG-Stirling engine. The method of TMD produced thermodynamically consistent and time-dependent physical quantities for the first time, such as internal energy ℰ(t), thermodynamic work Wth(t), the total entropy (heat dissipation) Qd(t)and measure or temperature of a nonequilibrium state T˜(t). The TMD analysis produced a lightweight mechanical system of TEG-Stirling engine which derives electric power from waste heat of temperature (40˚CT100˚C) by a thermoelectric conversion method. An optimal low rotational speed about 30θ′(t)/(2π)60(rpm) is found, applicable to devices for sustainable, clean energy technologies. The stability of a thermal state and angular rotations of TEG-Stirling engine are specifically shown by employing properties of nonequilibrium temperature T˜(t), which is also applied to study optimal fuel-injection and combustion timings of heat engines.

Thermomechanical Energy Converters for Harvesting Thermal Energy:A Review

Thermal energy,i.e.,the electromagnetic energy in the infrared range that originates from the direct solar radiation,outgoing terrestrial radiation,waste heat from combustion of fuels,heat-emitting electrical devices,decay of radioactive isotopes,organic putrefaction and fermentation,human body heat,and so on,constitutes a huge energy flux circulating on the earth surface.However,most energy converters designed for the conversion of electromagnetic energy into electricity,such as photovoltaic cells,are mainly focused on using a narrow part of the solar energy lying in the visible spectrum,while thermomechanical engines that are fueled by heat in the broad energy range and then convert it into mechanical work or store it as mechanical deformation,are paid less attention.Although the efficiency of thermomechanical devices is relatively low,they can be applied to collect waste heat which otherwise contributes to negative climate changes.In this review,operational principles of thermomechanical energy converters and a description of basic devices and materials that utilize thermal energy are given.In addition to conventional macroscopic engines,based on thermoacoustic,thermomagnetic,thermoelastic,hydride heat converters,and shape memory alloys,the emergent devices are described which are classified as smart actuators,breathing frameworks,thermoacoustic micro-transducers,nanomechanical resonators,plasmomechanical systems,and optothermal walkers.The performance of the different types of thermomechanical energy converters is described and compared.

Thermomechanical and Hydrous Effect of Heavy Fuel Oil in a Building Material Based on Silty Clayey Soil

This study focuses on the use of heavy fuel oil in construction in Burkina Faso.Mixed with silty and/or clay soil,it is used as a coating to reinforce the walls of raw soil constructions which are very sensitive to water.The interest of this paper is to shed light on the thermomechanical and above all water effects of heavy fuel oil on a sample of silty clayey soil.To achieve this,we used heavy fuel oil added in different proportions to silty clayey soil,to make sample of bricks on which tests were carried out.At the end of the experimental tests carried out on materials made(bricks)with our soil sample,it appears that heavy fuel oil moderately reduces the mechanical resistance of bricks and slightly increases thermal diffusion through them.On the contrary,we note a very good water resistance of the bricks thanks to the heavy fuel oil,in particular their water absorption by capillarity.This confirms that the mixture of heavy fuel oil and a silty-clayey soil used as a coating makes it possible to prevent the infiltration of water into the walls of raw soil constructions.However,its use as a construction material does not guarantee very good mechanical resistance,and slightly increases thermal diffusion.

The Application of Thermomechanical Dynamics (TMD) to the Analysis of Nonequilibrium Irreversible Motion and a Low-Temperature Stirling Engine

We applied the method of Thermomechanical Dynamics (TMD) to a low-temperature Stirling engine, and the dissipative equation of motion and time-evolving physical quantities are self-consistently calculated for the first time in this field. The thermomechanical states of the heat engine are in Nonequilibrium Irreversible States (NISs), and time-dependent thermodynamic work W(t), internal energy E(t), energy dissipation or entropy Qd(t), and temperature T(t), are precisely studied and computed in TMD. We also introduced the new formalism, Q(t)-picture of thermodynamic heat-energy flows, for consistent analyses of NISs. Thermal flows in a long-time uniform heat flow and in a short-time heat flow are numerically studied as examples. In addition to the analysis of time-dependent physical quantities, the TMD analysis suggests that the concept of force and acceleration in Newtonian mechanics should be modified. The acceleration is defined as a continuously differentiable function of Class C2 in Newtonian mechanics, but the thermomechanical dynamics demands piecewise continuity for acceleration and thermal force, required from physical reasons caused by frictional variations and thermal fluctuations. The acceleration has no direct physical meaning associated with force in TMD. The physical implications are fundamental for the concept of the macroscopic phenomena in NISs composed of systems in thermal and mechanical motion.

Microstructure characterization and mechanical properties of TC4-DT titanium alloy after thermomechanical treatment

Influence of thermomechanical treatments （mill annealing, duplex annealing, solution treatment plus aging and triple annealing） on microstructures and mechanical properties of TC4-DT titanium alloy was investigated. Results showed that thermomechanical treatments had a significant influence on the microstructure parameters and higher annealing and aging temperature and lower cooling rate led to the decrease of the volume fraction of primaryαand the size of prior-βand the increase of the width of grain boundary αand secondary α. The highest strength was obtained by solution treatment and aging due to a large amount of transformedβand finer grain boundaryαand secondaryαat the expense of slight decrease of elongation and the ultimate strength, yield strength, elongation, reduction of area were 1100 MPa, 1030 MPa, 13%and 53%separately. A good combination of strength and ductility has been obtained by duplex annealing with the above values 940 MPa, 887.5 MPa, 15%and 51%respectively. Analysis between microstructure parameters and tensile properties showed that with the volume fraction of transformedβphase and the prior-βgrain size increasing, the ultimate strength, yield strength and reduction of area increased, but the elongation decreased. While the width of grain boundary α and secondary α showed a contrary effect on the tensile properties. Elimination of grain boundaryαas well as small prior-βgrain size can also improve ductility.

Development of Tailored Structure and Tensile Properties of Thermomechanical Treated Micro Alloyed Low Carbon Dual Phase Steel

Direct hot rolled dual phase steel production represents a challenging route, compared with cold rolled and intercritical annealing process, due to complex and sophisticated control of the hot strip mill processing parameters. Instead, high technology compact slab production plant offers economic advantages, adequate control and prompt use of the advanced thermomechanical controlled rolling. The current work aims to obtain different structures and tensile properties by physical simulation of direct hot rolled niobium micro alloyed dual phase low carbon steel by varying the metallurgical temperatures of hot strip mill plant. This starts with adaptation of the chemical analysis of a low carbon content to fall far from the undesired peritectic region to avoid slab cracking during casting. Thermodynamic and kinetics calculations by Thermo-Calc 2020 and JMat pro software are used to define the transformation’s temperatures Ae1 and Ae3 as well as processing temperatures;namely of reheating, finishing rolling, step cooling and coiling temperatures. The results show that the increase of finishing rolling temperature from 780°C to 840°C or decreasing either of step cooling duration at ferrite bay from 7 to 4 seconds, enhances yield and tensile strengths, all due to more martensite volume fraction formation. The yield and tensile strengths also increase with decreasing coiling temperature from 330°C to 180°C, which is explained due to the increase of dislocation densities resulted from the sudden shape change during martensite formation at the lower coiling temperature in additional to the self-tempering of martensite formed at higher coiling temperatures which soften the dual phase steel.

Effect of thermomechanical treatment on microstructure and properties of Cu-Cr-Zr-Ag alloy

The effects of thermomechanical treatment on the properties and microstructure of Cu-Cr-Zr alloy and Cu-Cr-Zr-Ag alloy were investigated. Ag addition improves the mechanical properties of the alloy through solid solution strengthening and brings a little effect on the electrical conductivity of the alloy. A new Cu-Cr-Zr-Ag alloy was developed, which has an excellent combination of the tensile strength, elongation, and electrical conductivity reaching 476.09 MPa, 15.43% and 88.68% IACS respectively when subjected to the optimum thermomechanical treatment, i.e., solution-treating at 920℃ for 1 h, cold drawing to 96% deformation, followed by aging at 400℃ for 3 h. TEM analysis revealed two kinds of finely dispersed precipitates of Cr and CuaZr. It is very important to use the mechanisms of solid solution strengthening, work hardening effect as well as precipitate pinning effect of dislocations to improve tensile strength of the alloy without adversely affecting its electrical conductivity.

Prediction of Properties in Thermomechanically Treated Cu-Cr-Zr Alloy by an Artificial Neural Network

A supervised artificial neural network (ANN) to model the nonlinear relationship between parameters of thermomechanical treatment processes with respect to hardness and conductivity properties was proposed for Cu-Cr-Zr alloy. The improved model was developed by the Levenberg-Marquardt training algorithm. A basic repository on the domain knowledge of thermomechanical treatment processes is established via sufficient data acquisition by the network. The results showed that the ANN system is an effective way and can be successfully used to predict and analyze the properties of Cu-Cr-Zr alloy.

Transformation behaviors of Ti_(48.5)Ni_(48)Fe_2Nb_(1.5) dependence of annealing and thermomechanical cycling

The effect of annealing treatments and thermomechanical cycling on the transformation behaviors and shape memory effect of Ti48.5Ni48Fe2Nb1.5 shape memory alloys were investigated using electrical resistivity measurement and tensile testing. It is found that the transformation behaviors are influenced considerably by the annealing treatments. Both Ms and As increase with increasing annealing temperature and cooling rate. Martensite stabilization occurs during thermomechanical cycles, thus resulting in lower Ms and recovery ratio. Moreover, thermomechanical cycling leads to pseudo-elasticity. The yield point of stress-induced martensite (σSIM) increases with increasing cycles and pre-formation.

Effects of Thermomechanical Treatment on the Mechanical Properties and Microstructures of 6013 Alloy

The mechanical properties and microstructures of 6013 alloy after different thermomechanical treatments were investigated. The detailed dislocation configurations after deformation and morphologies of age hardening precipitates were examined through transmission electron microscopy （TEM）. The experimental results show that the thermomechanical treatment can significantly enhance the strength of 6013 alloy, and has a similar influence trend on single and two-step aging behaviors. With the increasing deformation ratio, the peak-hardness （HVmax） increases, the time to HV shortens, and the density of tangled dislocation network increases. The aging precipitates become larger and inhomogeneous by applying thernomechanical treatment.

Progress in Thermomechanical Analysis of Friction Stir Welding

This article reviews the status of thermomechanical analysis of the friction stir welding(FSW)process for establishing guidelines for further investigation,filling the available research gaps,and expanding FSW applications.Firstly,the advantages and applications of FSW process are introduced,and the significance and key issues for thermomechanical analysis in FSW are pointed out.Then,solid mechanic and fluid dynamic methods in modeling FSW process are described,and the key issues in modeling FSW are discussed.Di erent available mesh modeling techniques including the applications,benefits and shortcomings are explained.After that,at different subsections,the thermomechanical analysis in FSW of aluminum alloys and steels are examined and summarized in depth.Finally,the conclusions and summary are presented in order to investigate the lack of knowledge and the possibilities for future study of each method and each material.