Effect of Rare Earth on the Corrosion-Resisting Performance of Zinc-Based Alloy Coatings

The corrosion behavior of coatings of pure zinc and Zn-Al,Zn-Al-RE alloys in NaCl solu- tions was studied by salt-spray experiments,even corrosion experiments and electrochemical measurements of bi-directional polarization curves and a.c.impedance in weak polarization region consistent regularities were obtained by these different methods,viz.,the corrosion resistance of Zn could be enhanced by alloying it with Al,and particularly with Al-RE.The causes of enhancement of corrosion resistance by RE were also discussed.

STUDY OF THE MICROSTRUCTURE SIMULATION AND PERFORMANCE OF FUSION WELDING HAZ OF ZINC-BASED ALLOY

Base on a vast amount of testing and calculations for the welding thermal cycling curves of different testing points in fusion welding (TIG welding, gas welding) HAZ of zinc-based alloy with low melting points, this paper defines the welding thermal cycle parameters of microstructure stimulation of HAZ by zinc-based alloy fusion welding process. On the principle of which the microstrnct,are and harkness of the testing points in simulation specimens are basically correspondence with that of actual welding HAZ, the microstructure simulation of testing points Tm=370O℃. 305℃) of ZA12 alloy by fusion welding is carried out by the means of omhic-heating welding thermal simulation tester. The study results of the abrasion-resistance of simulation specimens HAZ by fusion welding process indicates that the abmsion-resistance is closely related to the form of eutectoid microstructure in or in the structure.

Recent advances in flexible alkaline zinc-based batteries:Materials,structures,and perspectives

The development of wearable electronic systems has generated increasing demand for flexible power sources.Alkaline zinc(Zn)-based batteries,as one of the most mature energy storage technologies,have been considered as a promising power source owing to their exceptional safety,low costs,and outstanding electrochemical performance.However,the conventional alkaline Zn-based battery systems face many challenges associated with electrodes and electrolytes,causing low capacity,poor cycle life,and inferior mechanical performance.Recent advances in materials and structure design have enabled the revisitation of the alkaline Zn-based battery technology for applications in flexible electronics.Herein,we summarize the up-to-date works in flexible alkaline Zn-based batteries and analyze the strategies employed to improve battery performance.Firstly,we introduce the three most reported cathode materials(including Ag-based,Ni-based,and Co-based materials)for flexible alkaline Zn-based batteries.Then,challenges and modifications in battery anodes are investigated.Thirdly,the recently advanced gel electrolytes are introduced from their properties,functions as well as advanced fabrications.Finally,recent works and the advantages of sandwich-type,fiber-type and thin film-type flexible batteries are summarized and compared.This review provides insights and guidance for the design of high-performance flexible Zn-based batteries for next-generation electronics.

Enlarging Zn deposition space via regulating Sn-induced effective interface for high areal capacity zinc-based flow battery

Zinc-based flow batteries(ZFBs)have aroused great favor in large-scale energy storage due to the high security and low cost.However,the low areal capacity arising from the limited space for Zn plating hinders the further development.Herein,a novel carbon felt-Sn-carbon felt sandwich host(CSCH)is designed and constructed.Benefiting from the strong chemical absorption and the dehydration effect on Zn(H_(2)O)_(6)^(2+),the Sn activation layer in the CSCH demonstrates the lowest comprehensive resistance for Zn deposition.Thus,Zn is induced to nucleate preferentially on the Sn activation layer,and grows towards the membrane,regulating the spatial distribution of Zn electrochemical deposits,which remarkably improves the areal capacity and cyclic stability of Zn anode.Consequently,the zinc-bromine flow batteries equipped with CSCH electrodes can achieve the ultra-high areal capacity of 120 mA h cm^(-2)at 80 mA cm^(-2),and run stably for 140 h with average energy efficiency of 80.3%in the extreme condition(80 mA cm^(-2),80 mA h cm^(-2)).This innovative work will inspire future advanced designs for high areal capacity electrodes in ZFBs.

Perspective of alkaline zinc-based flow batteries

Energy storage technologies have been identified as the key in constructing new electric power systems and achieving carbon neutrality,as they can absorb and smooth the renewables-generated electricity.Alkaline zinc-based flow batteries are well suitable for stationary energy storage applications,since they feature the advantages of high safety,high cell voltage and low cost.Currently,many alkaline zinc-based flow batteries have been proposed and developed,e.g.,the alkaline zinc–iron flow battery and alkaline zinc–nickel flow battery.Their development and application are closely related to advanced materials and battery configurations.In this perspective,we will first provide a brief introduction and discussion of alkaline zinc-based flow batteries.Then we focus on these batteries from the perspective of their current status,challenges and prospects.The bottlenecks for these batteries are briefly analyzed.Combined with the practical requirements and development trends of alkaline zinc-based flow battery technologies,their future development and research direction will be summarized.

Structural and temporal dynamics analysis of zinc-based biomaterials:History,research hotspots and emerging trends

Objectives:To examine the 16-year developmental history,research hotspots,and emerging trends of zinc-based biodegradable metallic materials from the perspective of structural and temporal dynamics.Methods:The literature on zinc-based biodegradable metallic materials in WoSCC was searched.Historical characteristics,the evolution of active topics and development trends in the field of zinc-based biodegradable metallic materials were analyzed using the bibliometric tools CiteSpace and HistCite.Results:Over the past 16 years,the field of zinc-based biodegradable metal materials has remained in a hotspot stage,with extensive scientific collaboration.In addition,there are 45 subject categories and 51 keywords in different research periods,and 80 papers experience citation bursts.Keyword clustering anchored 3 emerging research subfields,namely,#1 plastic deformation#4 additive manufacturing#5 surface modification.The keyword alluvial map shows that the longest-lasting research concepts in the field are mechanical property,microstructure,corrosion behavior,etc.,and emerging keywords are additive manufacturing,surface modification,dynamic recrystallization,etc.The most recent research on reference clustering has six subfields.Namely,#0 microstructure,#2 sem,#3 additive manufacturing,#4 laser powder bed fusion,#5 implant,and#7 Zn-1Mg.Conclusion:The results of the bibliometric study provide the current status and trends of research on zinc-based biodegradable metallic materials,which can help researchers identify hot spots and explore new research directions in the field.

Gelation mechanisms of gel polymer electrolytes for zinc-based batteries

Zinc-based batteries(ZBs)have been deemed as a potential substitute for lithium-ion batteries due to its unique advantages of abundant resources,low cost and acceptable energy density.Despite great progress in designing electrode materials has been made,the development of high-performance ZBs still remain challenges,such as the dendrite growth of zinc anode,hydrogen evolution reaction,limited electrochemical stability window,water evaporation and liquid leakage.Gel polymer electrolytes(GPEs),including hydrous GPEs with low content of active water and anhydrous GPEs without the presence of water,are proposed to avoid these problems.Furthermore,employing GPEs is conductive to fabricate flexible devices owing to the good mechanical strength.To date,most of researches focus on discovering new GPEs and exploring its application on flexible or wearable devices.Recent reviews also have outlined the polymer matrixes and advances of GPEs in various battery systems.Given this,herein,we seek to summarize the gelation mechanisms of GPEs,involving physical gel of polymer,chemical crosslinking of polymer and chemical polymerization of monomers.Peculiarly,the preparation methods are also classified.In addition,not only the features and central conundrum of GPEs are analyzed but also the corresponding strategies are discussed,contributing to design GPEs with ideal properties for high-performance ZBs.

Alkaline zinc-based flow battery: chemical stability, morphological evolution, and performance of zinc electrode with ionic liquid

Zinc-based flow battery is an energy storage technology with good application prospects because of its advantages of abundant raw materials,low cost,and environmental friendliness.The chemical stability of zinc electrodes exposed to electrolyte is a very important issue for zinc-based batteries.This paper reports on details of chemical stability of the zinc metal exposed to a series of solutions,as well as the relationship between the morphological evolution of zinc electrodes and their properties in an alkaline medium.Chemical corrosion of zinc electrodes by the electrolyte will change their surface morphology.However,we observed that chemical corrosion is not the main contributor to the evolution of zinc electrode surface morphology,but the main contributor is the Zn/Zn^(2+)electrode process.The morphological evolution of zinc electrodes was controlled by using ionic liquids,1-ethyl-3-methylimidazolium acetate(EMIA),and 1-propylsulfonic-3-methylimidazolium tosylate(PSMIT),and the electrode performance was recorded during the morphological evolution process.It was observed that the reversible change of zinc electrode morphology was accompanied by better electrode performance.

Act in contravention:a non-planar coupled electrode design utilizing‘‘tip effect”for ultra-high areal capacity,long cycle life zinc-based batteries

Aqueous zinc-based batteries(ZBBs)have great potential as commercial energy storage devices.However,the poor cycling stability of zinc anode under high areal capacity limits their further application.Herein,a coupled non-planar electrode design achieved by the tailored flat-top pyramid carbon felt(TCF)is proposed for ZBBs,which can effectively increase the zinc deposition sites,adjust the deposition morphology,optimize the current and electrolyte flow velocity distribution and provide necessary space for zinc plating.Interestingly,by utilizing "tip effect",the coupled TCFs enable precise control of the zinc dendrite growth position,effectively reducing the risk of short circuit.Based on such coupled TCFs,zinciodine flow batteries can deliver an ultra-high areal capacity of 240 m Ah cm^(-2) and a superb cycling stability over 300 cycles(areal capacity of 160 m Ah cm^(-2))at a high current density of 40 m A cm^(-2).Therefore,we provide an effective strategy for high areal capacity zinc anode design,which may promote the development of high energy density and long cycle life ZBBs.

Serum zinc levels and multiple health outcomes: Implications for zinc-based biomaterials

Background:Zinc-based biomaterials,including biodegradable metal,nanoparticles,and coatings used in medical implants release zinc ions that may increase the whole-body and serum zinc concentrations.The impact of serum zinc concentrations on major health outcomes can provide insights for device design and clinical transformation of zinc-based biomaterials.Methods:This nationally representative cross-sectional study enrolled participants from the National Health and Nutrition Examination Survey(NHANES,2011-2014)including 3607 participants.Using unadjusted and multivariate-adjusted logistic regression analyses,two-piecewise linear regression model with a smoothing function and threshold level analysis,we evaluated the associations between elevated serum zinc levels and major health outcomes.Results:Elevated serum zinc levels were significantly associated with an increase in total spine and total femur bone mineral density(BMD).Every 10μg/dL increase was associated with a 1.12-fold increase in diabetes mellitus(DM)and 1.23-fold and 1.29-fold increase in cardiovascular diseases(CVD)and coronary heart disease(CHD),in participants with serum zinc levels≥100μg/dL.It had no significant linear or nonlinear associations with risk of fractures,congestive heart failure,heart attack,thyroid disease,arthritis,osteoarthritis,rheumatoid arthritis,dyslipidemia and cancer.Conclusion:Serum zinc levels are significantly associated with increased BMD in the total spine and total femur,and risk of DM,and CVD/CHD among participants with serum zinc levels≥100μg/dL.

Zinc-based fiber-shaped rechargeable batteries:Insights into structures,electrodes,and electrolytes

The rapid evolution of flexible wearable electronics has spurred a growing demand for energy storage devices,characterized by low-cost manufacturing processes,high safety standards,exceptional electrochemical performance and robust mechanical properties.Among novel flexible devices,fiber-shaped batteries(FSBs)have emerged as prominent solutions exceptionally suited to future applications,owing to their unique one-dimensional(1D)architecture,remarkable flexibility,potential for miniaturization,adaptability to deformation and compatibility with the conventional textile industry.In the forefront research on fiber-shaped batteries,zincbased FSBs(ZFSBs)have garnered significant attentions,featured by the promising electrochemical properties of metallic Zn.This enthusiasm is driven by the impressive capacity of Zn(820 mAh·g^(-1))and its low redox potential(Zn/Zn^(2+):-0.76 V vs.standard hydrogen electrode).This review aims to consolidate recent achievements in the structural design,fabrication processes and electrode materials of flexible ZFSBs.Notably,we highlight three representative structural configurations:parallel type,twisted type and coaxial type.We also place special emphasis on electrode modifications and electrolyte selection.Furthermore,we delve into the promising development opportunities and anticipate future challenges associated with ZFSBs,emphasizing their potential roles in powering the next generation of wearable electronics.

Surface‑Alloyed Nanoporous Zinc as Reversible and Stable Anodes for High‑Performance Aqueous Zinc‑Ion Battery

Metallic zinc(Zn)is one of the most attractive multivalent-metal anode materials in post-lithium batteries because of its high abundance,low cost and high theoretical capacity.However,it usually suffers from large voltage polarization,low Coulombic efficiency and high propensity for dendritic failure during Zn stripping/plating,hindering the practical application in aqueous rechargeable zinc-metal batteries(AR-ZMBs).Here we demonstrate that anionic surfactant-assisted in situ surface alloying of Cu and Zn remarkably improves Zn reversibility of 3D nanoporous Zn electrodes for potential use as high-performance AR-ZMB anode materials.As a result of the zincophilic ZnxCuy alloy shell guiding uniform Zn deposition with a zero nucleation overpotential and facilitating Zn stripping via the ZnxCuy/Zn galvanic couples,the self-supported nanoporous ZnxCuy/Zn electrodes exhibit superior dendrite-free Zn stripping/plating behaviors in ambient aqueous electrolyte,with ultralow polarizations under current densities up to 50 mA cm^(‒2),exceptional stability for 1900 h and high Zn utilization.This enables AR-ZMB full cells constructed with nanoporous ZnxCuy/Zn anode and K_(z)MnO_(2)cathode to achieve specific energy of as high as~430 Wh kg^(‒1)with~99.8%Coulombic efficiency,and retain~86%after long-term cycles for>700 h.

CREEP CHARACTERISTICS OF HIGH SILICON ZA27 ALLOY PREPARED BY SPRAY DEPOSITION

ＣＲＥＥＰＣＨＡＲＡＣＴＥＲＩＳＴＩＣＳＯＦＨＩＧＨＳＩＬＩＣＯＮＺＡ２７ＡＬＬＯＹＰＲＥＰＡＲＥＤＢＹＳＰＲＡＹＤＥＰＯＳＩＴＩＯＮＹａｎｇＬｉｕｓｈｕａｎ；ＬｉｕＹｏｎｇｃｈａｎｇ；ＹａｎｇＧｅｎｃａｎｇ；ＺｈｏｕＹａｏｈｅ（ＳｔａｔｅＫｅｙＬａ...

FRICTION－WEAR PROPERTY OF HIGH SILICON ZA27 ALLOY PREPARED BY SPRAY DEPOSITION

ＦＲＩＣＴＩＯＮ－ＷＥＡＲＰＲＯＰＥＲＴＹＯＦＨＩＧＨＳＩＬＩＣＯＮＺＡ２７ＡＬＬＯＹＰＲＥＰＡＲＥＤＢＹＳＰＲＡＹＤＥＰＯＳＩＴＩＯＮ￥ＹａｎｇＬｉｕｓｈｕａｎ；ＬｉｕＹｏｎｇｃｈａｎｇ；ＹａｎｇＧｅｎｃａｎｇ；ＺｈｏｕＹａｏｈｅ（ＳｔａｔｅＫｅｙ...

Research on the Marine Antifouling Ability and Mechanism of Acrylate Copolymers and Marine Coatings Based on a Synergistic Effect

Marine biofouling is an urgent global problem in the process of ocean exploitation and utilization.In our work,a series of zinc-based acrylate copolymers(ACZn-x)were designed and synthesized using benzoic acid,zinc oxide(ZnO)and a random quaternion copolymer consisting of ethyl acrylate(EA),butyl acrylate(BA),acrylic acid(AA)and methacrylic acid(MAA)by free radical polymerization and dehydration condensation.The ACZn-x with a zinc benzoate side chain is able to hydrolyze in natural seawater under static conditions,resulting in the formation of a smooth surface.We investigated and confirmed the antifouling(AF)behavior of ACZn-x in the laboratory and revealed that they have better antibacterial(86%for S.aureus and 72%for E.coli)and anti-algal(≥60.1%for N.closterium and≥67.5%for P.subcordiformis)activities.We also assessed the marine AF properties of ACZn-x and corresponding coatings in Qingdao,China;the ACZn-x exhibited ideal AF properties with little silt and biological mucosa adhered to the ACZn-x surface after 6 months,and corresponding coatings exhibited little biofouling after 16 months in the ocean.Importantly,possible AF mechanisms were further proposed at the cellular level.These results could be helpful for the development and application of effective AF coatings.

CREEP PROPERTIES OF HIGH SILICON ALLOY ZA27 PREPARED BY SPRAY DEPOSITION

The elevated temperature creep properties(90-150℃) of high silicon(～6wt%Si) alloy ZA27 prepared by spray deposition have been investigated by means of ball hardness testing method.The results indicate that the creep properties of the material prepared by spray deposition are notably improved,compared to that of the conventional casting alloy ZA27.The creep activation energy of the spray deposited alloy ZA27 is 3.9-5.7 kJ/mol higher than that of the conventional casting alloy ZA27.The creep formulation in this experiment is also derived as follows:HB-2-HB0-2=K exp(- Q/3RT)(t1/3-t01/3)The reasons for the improvement of creep resistance are also discussed from a microstructural point of view.

In vitro evaluation of Zn-1oMg-xHA composites with the core-shell structure

Zinc-based composites represent promising materials for orthopedic implants owing to their adjustable degradation rates and excellent biocompatibility.In this study,a series of Zn-10Mg-xHA(x=0-5 wt.%)composites with the core-shell structure were prepared through spark plasma sintering,and their microstructural,mechanical,and in vitro properties were systematically evaluated.Results showed that the doped hydroxyapatite(HA)is concentrated at the outer edge of the MgZn2 shell layer.The compression strength of the Zn-1oMg HA composite gradually decreased with the increase of the HA content,while its corrosion rate decreased initially and then increased.The corrosion resistance of the composite with the addition of 1 wt.%HA was improved compared to that of Zn-10Mg-0HA.However,the further increase of the HA content beyond 1 wt.%resulted in a faster degradation of the composite.Moreover,the Zn-10Mg-1HA composite significantly enhanced the activity of Mc3T3-E1 osteoblasts.Based on such findings,it is revealed that the composite containing 1 wt.%HA exhibits superior overall properties and is anticipated to serve as a promising candidate for bone implantmaterials.

Biodegradable Zn-2Cu-0.5Zr alloy promotes the bone repair of senile osteoporotic fractures via the immune-modulation of macrophages

Delayed bone-healing of senile osteoporotic fractures remains a clinical challenge due to the alterations caused by aging in bone and immune systems.The novel biomaterials that address the deficiencies in both skeletal cells and immune systems are required to effectively treat the bone injuries of older patients.Zinc(Zn)has shown promise as a biodegradable material for use in orthopedic implants.To address the bone-healing deficiencies in elderly patients with bone injuries,we developed a biodegradable Zn-based alloy(Zn-2Cu-0.5Zr)with enhanced mechanical properties,including a yield strength of 198.7 MPa and ultimate tensile strength of 217.6 MPa,surpassing those of pure Zn and Zn-2Cu alloys.Cytotoxicity tests conducted on bone marrow mesenchymal stem cells(BMSCs)and MC3T3-E1 cells demonstrated that the extracts from Zn-2Cu-0.5Zr alloy exhibited no observable cytotoxic effects.Furthermore,the extracts of Zn-2Cu-0.5Zr alloy exhibited significant anti-inflammatory effects through regulation of inflammation-related cytokine production and modulation of macrophage polarization.The improved immune-osteo microenvironment subsequently contributed to osteogenic differentiation of BMSCs.The potential therapeutic application of Zn-2Cu-0.5Zr in senile osteoporotic fracture was tested using a rat model of age-related osteoporosis.The Zn-2Cu-0.5Zr alloy met the requirements for load-bearing applications and accelerated the healing process in a tibial fracture in aged rats.The imaging and histological analyses showed that it could accelerate the bone-repair process and promote the fracture healing in senile osteoporotic rats.These findings suggest that the novel Zn-2Cu-0.5Zr alloy holds potential for influencing the immunomodulatory function of macrophages and facilitating bone repair in elderly individuals with osteoporosis.

Water molecular activity management towards stable Zn anodes

Zinc-based aqueous batteries(ZABs)have attracted wide interest and become a hot topic in the field of secondary batteries due to their low cost,high safety,and environmental friendliness.However,challenges pertaining to zinc anodes,such as dendrites growth and side reactions,which are associated with the high activity of freedom water molecules in the aqueous electrolyte,significantly hinder the advancement of ZABs.In recent years,strategies aimed at regulating water molecular activity have been demonstrated to address the above issues effectively.Nevertheless,there is a lack of systematic summary regarding the electrolyte engineering and the functional mechanisms for stabilizing zinc anodes from the point of view of water molecular activity management.Hence,this review comprehensively introduces strategies for regulating water activity through the electrolyte engineering to achieve side reaction-suppressed ZABs,including the latest research on aqueous zinc-metal batteries,the origin of critical zinc-related problems,and the development of technological and electrolyte additives.Lastly,various strategies were summarized from different perspectives to improve the performance of zinc metal anodes.This work is expected to present the latest outline and inspire future innovation in electrolyte technologies.

Recent research and progress of biodegradable zinc alloys and composites for biomedical applications: Biomechanical and biocorrosion perspectives

Biodegradable metals(BMs)gradually degrade in vivo by releasing corrosion products once exposed to the physiological environment in the body.Complete dissolution of biodegradable implants assists tissue healing,with no implant residues in the surrounding tissues.In recent years,three classes of BMs have been extensively investigated,including magnesium(Mg)-based,iron(Fe)-based,and zinc(Zn)-based BMs.Among these three BMs,Mg-based materials have undergone the most clinical trials.However,Mg-based BMs generally exhibit faster degradation rates,which may not match the healing periods for bone tissue,whereas Fe-based BMs exhibit slower and less complete in vivo degradation.Zn-based BMs are now considered a new class of BMs due to their intermediate degradation rates,which fall between those of Mg-based BMs and Fe-based BMs,thus requiring extensive research to validate their suitability for biomedical applications.In the present study,recent research and development on Zn-based BMs are reviewed in conjunction with discussion of their advantages and limitations in relation to existing BMs.The underlying roles of alloy composition,microstructure,and processing technique on the mechanical and corrosion properties of Zn-based BMs are also discussed.