Microstructure evolution and enhanced fatigue behavior in the Mg-10Li-5Zn-0.5Er alloys micro-alloyed with Yb

In this paper,(0.2-1 wt%)Yb was added to improve the tensile properties and high-cycle fatigue behavior of the as-cast and as-extruded Mg-10Li-5Zn-0.5Er alloys.It is found that Yb mainly affects the mechanical properties of the alloy by changing the grain size,type and morphology of the second phases.Yb mainly exists in the formation of Mg_(2)Yb and Mg-Zn-Yb phases in the metallographic structure.With the addition of Yb,the grains are refined and these Yb-containing phases replace the large-sized MgLiZn phase to be enriched at the grain boundaries.While the addition of excess Yb reduces the number of small-sized MgLiZn phases in the grain,thus reducing the alloys’mechanical performance.After extrusion,the small-sized MgLiZn phase is refined and the number increases,which effectively improves the tensile and fatigue strength of the alloy.The fatigue strength is mainly affected by the number and morphology of the second phase,positively correlated with the strength.Balanced in grain size and number and size of second phases,the extruded alloy with 0.2Yb added exhibits excellent mechanical properties with the yield strength,ultimate tensile strength and elongation of 292 MPa,303 MPa and 11.7%,and an fatigue strength of 130 MPa.

Tribological behaviors of Fe-Al-Cr-Nb alloyed layer deposited on 45 steel via double glow plasma surface metallurgy technique

Double glow plasma surface metallurgy technique was used to fabricate a Fe?Al?Cr?Nb alloyed layer onto the surface of the 45 steel. The microstructures and composition of th?eA Fl?eCr?Nb alloyed layer were analyzed by scanning electronic microscopy, X-ray diffraction and energy dispersive spectroscopy. The results indicate thatthe 20 μm alloyed layer is homogeneous and compact. The alloyed elements exhibit a gradient distribution along the cross section. Microhardness and nanoindentation tests imply that the surface hardness of the alloyed layer reaches HV 580, which is almost 2.8 times that of the substrate. Compared with the substrate, the alloyed layer has a much smaller displacement and a larger elastic modulus. According to the friction and wear tests at room temperature, the? FeAl?Cr?Nb alloyed layer has lower friction coefficient and less wear mass, implying that the Fe?Al?Cr?Nb alloyed layer can effectively improve the surface hardness and wear resistance of the substrate.

Microstructure and mechanical properties of Mg,Ag and Zn multi-microalloyed Al-(3.2-3.8)Cu-(1.0-1.4)Li alloys

To develop super-high strength Al-Li alloy,the microstructures and mechanical properties of Mg,Ag and Zn microalloyed Al-（3.2-3.8）Cu-（1.0-1.4）Li alloys（mass fraction） with T8 temper were studied.The results showed that 1%of lower Li content restricted the strengthening effect of increasing Cu content,while simultaneous increase in Cu and Li contents contributed effectively to the enhancement of strength.The alloys were mainly strengthened by plenty of fine and well dispersed TI（Al2CuLi）precipitates.There were also some minor precipitates of θ＇（Al2Cu） and δ＇（Al3Li）,which became less in number density,even disappeared during the aging process.Meanwhile,higher Li content favored the formation θ＇ and δ＇ and a small amount of S＂（Al2CuMg） phases.In addition,strengthening effect and microstructure variation were analyzed through total non-solution mole fraction of Cu and Li and their mole ratio.To obtain Al-Li alloy with super-high strength,the total mole fractions of Cu and Li should be increased,and their mole ratios should also be kept at a certain high level.

Microstructural evolution of Mg, Ag and Zn micro-alloyed Al-Cu-Li alloy during homogenization

The microstructural evolution of a Mg, Ag and Zn micro-alloyed Al?3.8Cu?1.28Li (mass fraction, %) alloy ingot during two-step homogenization was examined in detail by optical microscopy (OM), differential scanning calorimetry (DSC), electron probe micro-analysis (EPMA) and X-ray diffraction (XRD) methods. The results show that severe dendritic segregation exists in the as-cast ingot. There are many secondary phases, includingTB(Al7Cu4Li),θ(Al2Cu),R(Al5CuLi3) andS(Al2CuMg) phases, and a small amount of (Mg+Ag+Zn)-containing and AlCuFeMn phases. The fractions of intermetallic phases decrease sharply after 2 h of second-step homogenization. By prolonging the second-step homogenization time, theTB,θ,R,S and (Mg+Ag+Zn)-containing phases completely dissolve into the matrix. The dendritic segregation is eliminated, and the homogenization kinetics can be described by a constitutive equation in exponential function. However, it seems that the AlCuFeMn phase is separated into Al7Cu2Fe and AlCuMn phases, and the size of Al7Cu2Fe phase exhibits nearly no change when the second-step homogenization time is longer than 2 h.

Microstructure and mechanical properties of a new type of austempered boron alloyed high silicon cast steel

In the present paper, a new type of austempered boron alloyed high silicon cast steel has been developed, and its microstructures and mechanical properties at different temperatures were investigated. The experimental results indicate that the boron alloyed high silicon cast steel comprises a dendritic matrix and interdendritic eutectic borides in as-cast condition. The dendritic matrix is made up of pearlite, ferrite, and the interdendritic eutectic boride is with a chemical formula of M2B （M represents Fe, Cr, Mn or Mo） which is much like that of carbide in high chromium white cast iron. Pure ausferrite structure that consists of bainitic ferrite and retained austenite can be obtained in the matrix by austempering treatment to the cast steel. No carbides precipitate in the ausferrite structure and the morphology of borides remains almost unchanged after austempering treatments. Secondary boride particles precipitate during the course of austenitizing. The hardness and tensile strength of the austempered cast steel decrease with the increase of the austempering temperature, from 250℃ to 400 ℃. The impact toughness is 4-11 J.cm^-2 at room temperature and the impact fracture fractogragh indicates that the fracture is caused by the brittle fracture of the borides.

Metal magnetic memory signals from surface of low-carbon steel and low-carbon alloyed steel

In order to investigate the regularity of metal magnetic signals of ferromagnetic materials under the effect of applied load, the static tensile test of Q235 steel and 18CrNiWA steel plate specimens were conducted and metal magnetic memory signals of specimens were measured during the test process. The influencing factors of metal magnetic memory signals and the relationship between axial applied load and signals were analyzed. The fracture and microstructure of the specimens were observed. The results show that the magnetic signals corresponding to the measured points change linearly approximately with increasing axial load. The microstructure of Q235 steel is ferrite and perlite, whereas that of 18CrNiWA steel is bainite and low-carbon martensite. The fracture of these two kinds of specimens is ductile rupture; carbon content of specimen materials and dislocation glide give much contribution to the characteristics of magnetic curves.

Resolving Mixed Intermediate Phases in Methylammonium-Free Sn-Pb Alloyed Perovskites for High-Performance Solar Cells

The complete elimination of methylammonium(MA)cations in Sn-Pb composites can extend their light and thermal stabilities.Unfortunately,MA-free Sn-Pb alloyed perovskite thin films suffer from wrinkled surfaces and poor crystallization,due to the coexistence of mixed intermediate phases.Here,we report an additive strategy for finely regulating the impurities in the intermediate phase of Cs_(0.25)FA_(0.75)Pb_(0.6)Sn_(0.4)I_(3)and,thereby,obtaining high-performance solar cells.We introduced d-homoserine lactone hydrochloride(D-HLH)to form hydrogen bonds and strong Pb-O/Sn-O bonds with perovskite precursors,thereby weakening the incomplete complexation effect between polar aprotic solvents(e.g.,DMSO)and organic(FAI)or inorganic(CsI,PbI_(2),and SnI_(2))components,and balancing their nucleation processes.This treatment completely transformed mixed intermediate phases into pure preformed perovskite nuclei prior to thermal anneal-ing.Besides,this D-HLH substantially inhibited the oxidation of Sn^(2+) species.This strategy generated a record efficiency of 21.61%,with a Voc of 0.88 V for an MA-free Sn-Pb device,and an efficiency of 23.82%for its tandem device.The unencapsulated devices displayed impressive thermal stability at 85℃ for 300 h and much improved continuous operation stability at MPP for 120 h.

EFFECT OF THE CONTROLLED ROLLING CONTROLLED COOLING ON STRENGTH AND DUCTILITY OF THE BAINITE MICRO ALLOYED ENGINEERING STEEL

The continuous cooling transformation of hot deformation austenite austenite of test steel and the effect of different processing schedules of controlled rolling and controlled cooling on the strength and ductility have been studied. The theory and the experiment base are presented for controlled rolling and controlled cooling of the SBL micro alloyed engineering steel.

Hot Hydrostatic Extrusion of Mechanically Alloyed Al-4.9Fe-4.9Ni Powders

Al-4.9 Fe-4.9 Ni alloy powders have been synthesized by mechanical alloying. The rnechanically alloyed powders are consolidated by hot hydrostatic extrusion. The results show that extrusion tempereture. extrusion ratio and lubricant have great effects on the quality of extruded rods and their mechanical properties, The mixture of graphite and glass powders as lubricant can prevent the oxidization of cold compacted billet by cladding the billet with this lubricant before heating. This technique greatly simplifies the conventional densification process of powders

Low-temperature Sintering of FeCuCo based Pre-alloyed Powder for Diamond Bits

We studied the effects of sintering temperature on FeCuCo based pre-alloyed powder for diamond bits.The FeCuCo composite was fabricated by co-precipitation method.With the addition of tungsten carbide（WC）,sintering under different temperatures was investigated.Mechanical properties of the FeCuCo based matrix were systematically studied.The structure of the composite was evaluated by X-ray diffraction（XRD） and scanning electron microscope（SEM） was used to analyze the surface of the powder and matrix.The suitable sintering temperature was determined through differential scanning calorimeter（DSC）.Micro drilling experiments were performed,and 820 ℃ was identified to be the ideal sintering temperature,at which the matrix shows the best mechanical properties and drilling performance.

Influence of Cr element on impact fracture process of ductile Ni-resistant alloyed iron at low temperature

In this study, in order to investigate the influence of Cr element on the impact fracture process of ductile Ni-resistant alloyed iron at low temperature, different contents of Cr element were added to ductile Ni-resistant(DNR) austenitic alloyed iron. The experimental results show that Cr addition can increase the hardness of the DNR alloyed iron, but it has an destructive effect on low-temperature impact properties. Through the analysis of the dynamic load and absorbed energy of samples with different Cr contents in the impact fracture process, and the comparison of the impact fracture process at room and low temperatures, it reveals that Cr addition into the DNR alloyed iron can facilitate the formation of the carbide mixture in Mn23C6 and Cr23C6 with homogeneous and discontinuous distribution. Meanwhile, Cr addition also can improve the the maximum dynamic load and crack initiation energy at low temperature, but has no obvious effect on the yield behavior of the DNR alloyed iron in the impact fracture process. Compared with the impact crack propagation process at room temperature, the metastable propagation energy at low temperature declines significantly with an increase in Cr content. This is because the micro-cracks that caused by the carbides weaken the matrix, resulting in the decline of impact crack propagation resistance. The fracture analysis results also show that the impact fracture mechanism gradually transforms from ductile to brittle with an increase in Cr content at low temperature. It explains that too much Cr addition can lead to brittle fracture even though the austenitic matrix has a good toughness at low temperature.

Improving Corrosion Resistance of Q235 Steel by Ni-Cr Alloyed Layer

Ni-Cr alloyed layer was formed on surface of Q235 steel by double glow plasma surface metallurgy to improve the corrosion resistance of substrate. The composition and microstructure of alloyed layer was analyzed by SEM and XRD. Potentiodynamic polarization and electrochemical impedance spectroscopy was applied to evaluate the corrosion resistance of the alloyed layer. The results showed working pressure had a great effect on structure of Ni-Cr alloyed layer, and the dense and smooth alloyed layer was prepared at 50 Pa working pressure. Compared with substrate, Ni-Cr alloyed layer exhibited higher corrosion potential, lower corrosion current density and larger charge transfer resistance, which indicated that Ni-Cr alloyed layer significantly modified the corrosion resistance of Q235 steel.

Plasma Surface Cu Alloyed Layer as a Lubricant on Stainless Steel Sheet:Wear Characteristics and On-job Performance in Incremental Forming

To solve the problems of poor forming and easy adhesion of the stainless steel,Cu alloyed layer on the stainless steels was prepared by the double glow plasma surface alloying technique.The experimentalresults indicated that the supersaturated copper dispersedly precipitated in grain interior and crystalboundaries and formed the vermicular structure.The tribologicaltests indicated that the friction coefficient of the Cu alloyed layer was lower than that of the stainless steels.The wear rate of stainless steelin the presence of Cu alloyed layer was approximately 2-fold lower than that in the absence of the alloyed layer.The results of the incrementalforming indicated that the ploughing phenomenon was not observed on the stainless steelin the presence of Cu alloyed layer during the incrementalforming,while the stainless steelpresented the deep ploughing.Therefore,Cu alloyed layer on stainless steelexhibited excellent self-lubrication and forming properties.

Laser Oscillating of Nickel Alloyed Welds on Press‑Hardened Steel

Laser oscillating welding was employed to fabricate Al-Si coated press-hardened steel(PHS)to improve the element homogeneity in the fusion zone.Laser oscillating welding was employed with various oscillation amplitudes(0 mm,0.5 mm and 1.3 mm)in this present.Ni foil of 0.06 mm thickness was used as an interlayer between two tailored PHS welded.The weld morphology,elemental profile,microstructure and tensile strength of welded joints were studied.The results showed that full penetration weld without any weld defects were achieved for any oscillation amplitudes,and weld width increased with increasing oscillation amplitudes.With the oscillation amplitudes increased,Ni and Al had an uneven elemental profile due to strong stirring force,but the Ni and Al content in the weld was decreased and Ni had a sharp descent compared to Al element.Only fewδ-ferrite was presented in fusion line with the oscillation amplitudes increased to 1.3 mm.The oscillation amplitudes did not have an effect on the tensile properties,which was similar to that of base metal.But if keeping increasing the oscillation amplitudes or reducing the thickness of Ni interlayer,it has a potential risk to form more and moreδferrite such that deteriorate the mechnical properties of welded joints.

Calculations of stability of alloyed cementite from valance electron structure

Based on the empirical electronic theory of solids and molecules （EET）, the actual model for unit cell of cementite （0-FeaC） was built and the valence electron structures （VES） of cementite with specified site and a number of Fe atoms substituted by alloying atoms of M （ M=Cr, V, W, Mo, Mn ） were computed by statistical method. By defining P as the stability factor, the stability of alloyed cementite with different numbers and sites of Fe atoms substituted by M was calculated. Calculation results show that the density of lattice electrons, the symmetry of distribution of covalent electron pairs and bond energy have huge influence on the stability of alloyed cementite. It is more stable as M substitutes for FeE than for Fe1. The alloyed cementite is the most stable when Cr, Mo, W and V substitute for 2 atoms of Fe2 at the sites of Nos. 2 and 3 （or No. 6 and No. 7）. The stability of alloyed cementite decreases gradually as being substitutional doped by W, Cr, V, Mo and Mn.

Structural and Magnetic Properties of Mechanically Alloyed Nd_(15)Fe_(70)T_(15)N_δ(T=V,Mo) Magnets

Structural and magnetic properties of Nd15Fe70T15Nδ(T=V, Mo) alloys, made by mechanical alloying (MA) followed by heat-treatment and nitriding, have been investigated systematically.Effects of annealing temperature on the structure and magnetic properties of the materials were studied by means of X-ray diffraction, AC susceptibility and high field magnetization measurements. Under pure argon atmosphere, the optimum temperatures for the heat treatment are found to be 75 and 850℃ for Nd15Fe7015Nδ and Nd15Fe70Mo15Nδ respectively. Correspondingly, the following magnetic properties are achieved : (1) Nd15Fe70V15Nδ:Br=0.63 T,,HC=8.01kA/cm (10.1 kOe), (BH )max=50.3 kJ/m3 (6 32 MGOe), (2) Nd15Fe70Mo15Nδ :Br=0.42 T. iHc=5.6 kA/cm (7.4 kOe), (BH )max=26.6 kJ/m3 (3.34 MGOe)

Revealing the structure design of alloyed based electrodes for alkali metal ion batteries with in situ TEM

Alloyed based anode materials with high theoretical specific capacity and low reaction potential are considered to be highly potential high-energy density anode materials for alkali metal ion batteries(AMIBs).Thus,the design of alloyed based materials with high electrochemical performance has attracted great attention.Among the numerous characterization methods for guiding electrode materials design,in situ transmission electron microscopy(TEM)gradually plays an irreplaceable role due to its high temporal and spatial resolution in directly observing the change of morphology,crystal structure and element evolutions.Herein,we reviewed the two current research hotspots and mainly focused on the structure design of alloyed based electrode material under the guidance of in situ TEM.Specifically,various nanostructure designs of alloyed based electrode materials with guidance of in situ TEM were employed to solve the key scientific issues of the violent volume change during alloying/dealloying processes for enhanced electrochemical performances.Mainly through introducing buffer space in the electrode material to reduce volume change to improve structural stability,including porous structure(0 D),nanotube structure(1 D),simple hollow structure,yolk-shell structure and some hybrid hollow structures(3 D).Furthermore,the direct guidance of in situ TEM is expected for creating new opportunities to nextgeneration electrode material design for AMIBs.

Gas dynamic control of properties of welded joints from high strength alloyed steels

Gas dynamic control in welding with consumable electrode in conditions of two-jet gas shielding and its impact on the processes in the welding area and properties of the welded joints from high strength alloyed steel 30HGSA is considered in the paper. The results of a comparative experimental study of controlling the properties of welded joints by changing the gas dynamics of the active shielding gas are given. The impact force of a shielding gas jet on the drop of the electrode metal is 12 times higher in conditions of two-jet gas shielding than in those of single jet shielding. It is found that gas dynamics of the active shielding gas jet determines the formation of the welded joints, their chemical properties and the properties of the welded joints from high strength alloyed steels. The consumable electrode welding method with two-jet gas shielding provides controlled dynamics in the welding area and allows controlling the transfer of the electrode metal, chemical composition of the weld, stabilizing the welding process, it ensures higher mechanical properties of the welded joints.

Influence of the Electrode Distance on Microstructure and Corrosion Resistance of Ni-Cr Alloyed Layers Deposited by Double Glow Plasma Surface Metallurgy

Ni-Cr alloyed layers were synthesized on the surface of Q235 mild steel by double-glow plasma surface metallurgy with different electrode distance.The microstructure and phases of the alloyed layer were characterized by scanning electron microscopy(SEM),energy dispersive X-ray spectrometry(EDS),and X-ray diffraction(XRD).The corrosion behavior of the Ni-Cr alloyed layers both in 3.5%NaCl and 0.5 M H_(2)SO_(4) solution were systematically investigated by open-circuit potential(OCP),potentiodynamic polarization and electrochemical impedance spectroscopy(EIS).The obtained results reveal that the Ni-Cr alloyed layer consists of a deposited layer and an inter-diffusion layer.With increasing the electrode distance,the relative thickness,microstructure and phase composition of the Ni-Cr alloyed layers vary greatly.Polarization data show the Ni-Cr alloyed layer with the electrode distance of 15 mm has highest corrosion resistance and lowest corrosion rate,while EIS results reveal the same trend.The highest protective efficiency in 3.5%NaCl and 0.5 M H_(2)SO_(4) solution are 99.23%and 99.92%,respectively,obtained for the Ni-Cr alloyed layer with 15 mm electrode distance.When the electrode distance is too large,a thin and porosity Ni-Cr alloyed layer,caused by low plasma density and Kirkendall effect,will be obtained,and will decrease the protective efficiency in corrosive medium.

A Mssbauer Study on the Mechanically Alloyed Cu-Sn Alloys

Nanocrystalline E and η electron compounds and supersaturated solid solution of the Cu-Sn system have been prepared by mechanical alloying of elemental Cu and Sn powders. The atomie alloying and microstructure of the resultant alloys have been investigated by XRD, DSC and 119Sn Mossbauer spectroscopy. A little amount of SnO2 was detected by Mossbauer spectroscopy, although no trace of diffiaction peaks occurred in the XRD pattern. Thus the spectra for all the milled samples should be fitted using two quadrupole-splitting doublets: one corre sponding to SnO2, the other corresponding to the resultant alloys. The composition dependence of the hyperfine parameters has been eXtensively discussed and explained well with respect to oxidation, sudece effect resulting from grain refinement, coordination environment asymmetry and distortion caused or/and induced by mechanical alloying.