Effective metal mold method for the production of bionic adhesives based on electrochemical modifications

Bionic adhesives with tip-expanded microstructural arrays have attracted considerable interest owing to their high adhesive performance at low preloads.Their mainstream manufacturing method is molding.Due to most molds are made of silicon or silicon-based soft templates,and have poor wear resistant or vulnerability to high temperature,limiting their use in large-scale manufacturing.Nickel is widely used as an embossing mold in the micro/nano-imprint industrial process owing to its good mechanical properties.However,the processing of metal molds for the fabrication of tip-expanded microstructural arrays is extremely challenging.In this study,using electrodeposition techniques,the shape of the micropores is modified to obtain end-controlled pores.The effect of the non-uniformity of the electric field on the microporous morphology in the electrodeposition process is systematically investigated.Furthermore,the mechanism of non-uniformity evolution of the microporous morphology is revealed.The optimized microporous metal array is used as a mold to investigate the cavity evolution laws of the elastic cushions under pre-load during the manufacturing process.As a result,typical bionic adhesives with tip-expansion are obtained.Moreover,corresponding adhesion mechanics are analyzed.The results show that electrochemical modifications have broad application prospects in the fabrication of tip-expanded microstructures,providing a new method for the large-scale fabrication of bionic adhesives based on metal molds.

A Four-legged Wall-climbing Robot with Spines and Miniature Setae Array Inspired by Longicorn and Gecko

In industrial applications,climbing robots are widely used for climbing and detection of rough or smooth pipe surfaces.Inspired by the special claws of longicorn is that can crawl on rough surfaces and the array of tiny bristles of geckos that can crawl on smooth surfaces,a new type of wall-climbing robot for rough or smooth surfaces is proposed in this paper.The bionic palms of the robot are suggested with special bionic hooks inspired by the longicorn and bionic adhesive materials inspired by the gecko with a good performance on adhering on the surfaces.The special bionic hooks are manufactured by the 3D printing method and the bionic adhesive materials are made by the polymer print lithography technology.These two different bionic adhere accessory are used on the robot’s palm to achieve climbing on the different surfaces.This foldable climbing robot can not only bend its own body to accommodate the cylindrical contact surfaces of different diameters,but also crawl on vertical rough and smooth surfaces using their bionic palms.