Experimental Study on Ammonia Co-Firing with Coal for Carbon Reduction in the Boiler of a 300-MW Coal-Fired Power Station

To reduce CO_(2) emissions from coal-fired power plants,the development of low-carbon or carbon-free fuel combustion technologies has become urgent.As a new zero-carbon fuel,ammonia(NH_(3))can be used to address the storage and transportation issues of hydrogen energy.Since it is not feasible to completely replace coal with ammonia in the short term,the development of ammonia-coal co-combustion technology at the current stage is a fast and feasible approach to reduce CO_(2) emissions from coal-fired power plants.This study focuses on modifying the boiler and installing two layers of eight pure-ammonia burners in a 300-MW coal-fired power plant to achieve ammonia-coal co-combustion at proportions ranging from 20%to 10%(by heat ratio)at loads of 180-to 300-MW,respectively.The results show that,during ammonia-coal co-combustion in a 300-MW coal-fired power plant,there was a more significant change in NO_(x) emissions at the furnace outlet compared with that under pure-coal combustion as the boiler oxygen levels varied.Moreover,ammonia burners located in the middle part of the main combustion zone exhibited a better high-temperature reduction performance than those located in the upper part of the main combustion zone.Under all ammonia co-combustion conditions,the NH_(3) concentration at the furnace outlet remained below 1 parts per million(ppm).Compared with that under pure-coal conditions,the thermal efficiency of the boiler slightly decreased(by 0.12%-0.38%)under different loads when ammonia co-combustion reached 15 t·h^(-1).Ammonia co-combustion in coal-fired power plants is a potentially feasible technology route for carbon reduction.

Optimizing Two-Phase Flow Heat Transfer:DCS Hybrid Modeling and Automation in Coal-Fired Power Plant Boilers

In response to escalating challenges in energy conservation and emission reduction,this study delves into the complexities of heat transfer in two-phase flows and adjustments to combustion processes within coal-fired boilers.Utilizing a fusion of hybrid modeling and automation technologies,we develop soft measurement models for key combustion parameters,such as the net calorific value of coal,flue gas oxygen content,and fly ash carbon content,within theDistributedControl System(DCS).Validated with performance test data,thesemodels exhibit controlled root mean square error(RMSE)and maximum absolute error(MAXE)values,both within the range of 0.203.Integrated into their respective automatic control systems,thesemodels optimize two-phase flow heat transfer,finetune combustion conditions,and mitigate incomplete combustion.Furthermore,this paper conducts an in-depth exploration of the generationmechanismof nitrogen oxides(NOx)and low oxygen emission reduction technology in coal-fired boilers,demonstrating a substantial reduction in furnace exit NOx generation by 30%to 40%and the power supply coal consumption decreased by 1.62 g/(kW h).The research outcomes highlight the model’s rapid responsiveness,enabling prompt reflection of transient variations in various economic indicator parameters.This provides a more effective means for real-time monitoring of crucial variables in coal-fired boilers and facilitates timely combustion adjustments,underscoring notable achievements in boiler combustion.The research not only provides valuable and practical insights into the intricacies of two-phase flow heat transfer and heat exchange but also establishes a pioneering methodology for tackling industry challenges.

Quantifying social costs of coal-fired power plant generation

Coal has been dominating the electricity supply in Indonesia,especially in long-term power generation from fossil energy.This dominance is due to lower production costs in coal-fired power plant generation.However,this low price is only based on monetary costs and ignores the social costs.Therefore,this study aims to quantify the social costs of coal-fired generation.Using QUERI-AirPacts modeling,the present study quantifies the social costs resulting from the Tenayan Raya coal-fired generation in Riau,Indonesia.It includes the levelized cost of electricity and health costs into the generation costs.After that,this study calculates the net present value,internal rate return,and project payback period.The study found that as much as$50.22/MWh was the levelized cost of electricity.While$15.978/MWh or$0.015978/kWh was the social cost that was not included in the generating cost.At the electricity production level of 1,380,171.69 MWh per year,there is an expected extra cost of$22,052,383.30 uncounted when externalities are included.For instance,the net present value(NPV)is lower and even negative when external costs are included(-$24,062,274.19)compared to$176,108,091.52 when externalities are not considered.The internal rate of return(IRR)is much higher when the social costs are not considered.The payback period is also shorter when the social costs are excluded than when the externalities are included.This global number indicates that the inclusion of external costs would impact NPV,IRR,and the payback period.This result implies that the government should internalize the external cost to stimulate the electricity producers to conduct cost-benefit analyses.The cost-benefit analysis mechanism would lead the producers to be more efficient.

Problems of Hazardous Waste Storage Facilities in Coal-fired Power Plants and Countermeasures

The hazardous waste produced by coal-fired power plants are large in quantity and variety. It is important for ecological environment protection to properly store hazardous waste in coal-fired power plants. The environmental management of hazardous waste in coal-fired power plants started late, and there are many problems in the construction and management of their storage facilities. In this paper, taking eight typical coal-fired power plants as examples, the present problems of hazardous waste storage facilities in coal-fired power plants are analyzed, and corresponding countermeasures are put forward to solve the main common problems.

Considerations on FGD in Coal-Fired Power Plants

Aiming at issues on flue gas des-ulfurization facing coal-fired power plants inChina, such as process selection, whetheradopting flue gas desulfurization (FGD) or not,qualification of flue gas desulfurization en-gineering company, the localization of technicalequipment, charge for SO2 emission andnormalized management, this article makes acomprehensive analysis and puts forwardconstructive suggestions. These will providesome references for those being engaged in fluegas desulfurization in coal-fired power plants.[

INTRODUCTION TO INCONEL ALLOY 740: AN ALLOY DESIGNED FOR SUPERHEATER TUBING IN COAL-FIRED ULTRA SUPERCRITICAL BOILERS

Chinese utilities as well as those worldwide are facing increased demand for additional electricity, reduced plant emissions and greater efficiency. To meet this challenge will require increasing boiler temperature, pressure and coal ash corrosion resistance of the materials of boiler construction of future coal-fired boilers. A new nickel-based tube alloy, INCONEL^R alloy 740, is described aiming at meeting this challenge. Emphasis will be on describing the alloy＇ s mechanical properties, coal-ash and steam corrosion resistance. Microstructural stability as a function of temperature and time is addressed as well as some of the early methodology em- ployed to arrive at the current chemical composition.

Influence of flue gas cleaning system on characteristics of PM_(2.5)emission from coal-fired power plants

This study investigated the influence of precipitators and wet flue gas desulfurization equipment on characteristics of PM_(2.5)emission from coal-fired power stations.We measured size distribution and removal efficiencies,including hybrid electrostatic precipitator/bag filters(ESP/BAGs)which have rarely been studied.A bimodal distribution of particle concentrations was observed at the inlet of each precipitator.After the precipitators,particle concentrations were significantly reduced.Although a bimodal distribution was still observed,all peak positions shifted to the smaller end.The removal efficiencies of hybrid ESP/BAGs reached 99%for PM_(2.5),which is considerably higher than those for other types of precipitators.In particular,the influence of hybrid ESP/BAG operating conditions on the performance of dust removal was explored.The efficiency of hybrid ESP/BAGs decreased by 1.9%when the first electrostatic field was shut down.The concentrations and distributions of particulate matter were also measured in three coal-fired power plants before and after desulfurization devices.The results showed diverse removal efficiencies for different desulfurization towers.The reason for the difference requires further research.We estimated the influence of removal technology for particulate matter on total emissions in China.Substituting ESPs with hybrid ESP/BAGs could reduce the total emissions to 104.3 thousand tons,with 47.48 thousand tons of PM_(2.5).

A novel carbon trap sampling system for coal-fired flue gas mercury measurement

A novel carbon trap sampling system for gas-phase mercury measurement in flue gas is developed, including the high efficient sorbents made of modified biomass cokes and high precision sorbent traps for measuring particle-bound and total vapor-phase mercury in flue gas. A dedusting device is installed to collect fine fly ash for reducing the measurement errors. The thorough comparison test of mercury concentration in flue gas is conducted between the novel sampling system and the Ontario hydro method （OHM） in a 6 kW circulating fluidized bed combustor. Mercury mass balance rates of the OHM range from 95.47% to 104.72%. The mercury breakthrough rates for the second section of the sorbent trap are all below 2%. The relative deviations in the two test cases are in the range of 15. 96% to 17. 56% under different conditions. The verified data suggest that this novel carbon trap sampling system can meet the standards of quality assurance and quality control required by EPA Method 30B and can be applied to the coal-fired flue gas mercury sampling system.

Environmental life cycle assessment of Indian coal-fired power plants

Coal is the backbone of the Indian power sector. The coal-fired power plants remain the largest emitters of carbon dioxide, sulfur dioxide and substantial amounts of nitrogen oxides, which are associated with climate and health impacts. Various CO2 mitigation technologies （carbon capture and storage--CCS） and SO2/NOx mitigation technologies （flue gas desulfurization and selective catalytic reduction） have been employed to reduce the environmental impacts of the coal-fired power plants. Therefore, it is imperative to understand the feasibility of various mitigation technologies employed. This paper attempts to perform environmental life cycle assessment （LCA） of Indian coal-fired power plant with and without CO2, SO2 and NOx mitigation controls. The study develops new normalization factors for India in various damage categories, using the Indian emissions and energy consumption data, coupled with the emissions and particulate emission to come up with a final environmental impact of coal-fired electricity. The results show a large degree of dependence on the perspective of assessment used. The impact of sensitivities of individual substances and the effect of plant efficiency on the final LCA results is also studied.

Near-Zero Air Pollutant Emission Technologies and Applications for Clean Coal-Fired Power

Coal is the dominant energy source in China,and coal-fired power accounts for about half of coal consumption.However,air pollutant emissions from coal-fired power plants cause severe ecological and environmental problems.This paper focuses on near-zero emission technologies and applications for clean coal-fired power.The long-term operation states of near-zero emission units were evaluated,and synergistic and special mercury(Hg)control technologies were researched.The results show that the principle technical route of near-zero emission,which was applied to 101 of China’s coal-fired units,has good adaptability to coal properties.The emission concentrations of particulate matter(PM),SO2,and NOx were below the emission limits of gas-fired power plants and the compliance rates of the hourly average emission concentrations reaching near-zero emission in long-term operation exceeded 99%.With the application of near-zero emission technologies,the generating costs increased by about 0.01 CNY∙(kW∙h)-1.However,the total emissions of air pollutants decreased by about 90%,resulting in effective improvement of the ambient air quality.Furthermore,while the Hg emission concentrations of the near-zero emission units ranged from 0.51 to 2.89μg∙m^-3,after the modified fly ash(MFA)special Hg removal system was applied,Hg emission concentration reached as low as 0.29μg∙m^-3.The operating cost of this system was only 10%-15%of the cost of mainstream Hg removal technology using activated carbon injection.Based on experimental studies carried out in a 50000 m^3∙h^-1 coal-fired flue gas pollutant control pilot platform,the interaction relationships of multi-pollutant removal were obtained and solutions were developed for emissions reaching different limits.A combined demonstration application for clean coal-fired power,with the new“1123”eco-friendly emission limits of 1,10,20 mg∙m^-3,and 3μg∙m^-3,respectively,for PM,SO2,NOx,and Hg from near-zero emission coal-fired power were put forward and realized,providing engineering and technical support for the national enhanced pollution emission standards.

Progress and prospects of innovative coal-fired power plants within the energy internet

The development of electrical engineering and electronic, communications, smart power grid, and ultra-high voltage transmission technologies have driven the energy system revolution to the next generation: the energy internet. Progressive penetration of intermittent renewable energy sources into the energy system has led to unprecedented challenges to the currently wide use of coal-fired power generation technologies. Here, the applications and prospects of advanced coal-fired power generation technologies are analyzed. These technologies can be summarized into three categories:(1) large-scale and higher parameters coal-fired power generation technologies, including 620/650/700 oC ultra-supercritical thermal power and double reheat ultra-supercritical coal-fired power generation technologies;(2) system innovation and specific, highefficiency thermal cycles, which consist of renewable energy-aided coal-fired power generation technologies, a supercritical CO_2 Brayton cycle for coal-fired power plants, large-scale air-cooling coal-fired power plant technologies, and innovative layouts for waste heat utilization and enhanced energy cascade utilization;(3) coal-fired power generation combined with poly-generation technologies, which are represented by integrated gasification combined cycle(IGCC) and integrated gasification fuel cell(IGFC) technologies. Concerning the existing coal-fired power units, which are responsible for peak shaving, possible strategies for enhancing flexibility and operational stability are discussed. Furthermore, future trends for coal-fired power plants coupled with cyber-physical system(CPS) technologies are introduced. The development of advanced, coal-fired power generation technologies demonstrates the progress of science and is suitable for the sustainable development of human society.

NO_x emission model for coal-fired boilers using partial least squares and extreme learning machine

To implement a real-time reduction in NOx,a rapid and accurate model is required.A PLS-ELM model based on the combination of partial least squares(PLS)and the extreme learning machine(ELM)for the establishment of the NOx emission model of utility boilers is proposed.First,the initial input variables of the NOx emission model are determined according to the mechanism analysis.Then,the initial input data is extracted by PLS.Finally,the extracted information is used as the input of the ELM model.A large amount of real data was obtained from the distributed control system(DCS)historical database of a 1 000 MW power plant boiler to train and validate the PLS-ELM model.The modeling performance of the PLS-ELM was compared with that of the back propagation(BP)neural network,support vector machine(SVM)and ELM models.The mean relative errors(MRE)of the PLS-ELM model were 1.58%for the training dataset and 1.69%for the testing dataset.The prediction precision of the PLS-ELM model is higher than those of the BP,SVM and ELM models.The consumption time of the PLS-ELM model is also shorter than that of the BP,SVM and ELM models.

Formation and emission characteristics of VOCs from a coal-fired power plant

On-site measurements of volatile organic compounds(VOCs)in different streams of flue gas were carried out on a real coal-fired power plant using sampling bags and SUMMA canisters to collect gas samples,filters to collect particle samples.Gas chromatography-flame ionization detector/mass spectrometry and gas chromatography-mass spectrometry was the offline analysis method.We found that the total mass concentration of the tested 102 VOC species at the outlet of wet flue gas desulfuration device was(13456±47)μg·m^(-3),which contained aliphatic hydrocarbons(57.9%),aromatic hydrocarbons(26.8%),halogen-containing species(14.5%),and a small amount of oxygen-containing and nitrogencontaining species.The most abundant species were 1-hexene,n-hexane and 2-methylpentane.The top ten species in terms of mass fraction(with a total mass fraction of 75.3%)were mainly hydrocarbons with a carbon number of 6 or higher and halogenated hydrocarbons with a lower carbon number.The mass concentration of VOC species in the particle phase was significantly lower than that in the gas phase.The change of VOC mass concentrations along the air pollution control devices indicates that conventional pollutant control equipment had a limited effect on VOC reduction.Ozone formation potential calculations showed that aromatic hydrocarbons contributed the highest ozone formation(46.4%)due to their relatively high mass concentrations and MIR(maximum increment reactivity)values.

Feasibility Analysis on the Integrated Application of Solar Energy, Biogas, Coal-fired Boiler and Radiant Floor Heating for Rural Residence

The feasibility of adopting a balanced energy mix mode (domestic solar energy, biogas, coal-fired boiler and radiant floor heating) was proposed. Taking a typical rural residence in Zhengzhou City for example, the study through theoretical analysis and calculation showed that such a balanced energy mix is an economic way and efficient in saving energy and reducing air pollution, and elaborated the theoretical feasibility of popularizing such a heat supply mode in rural areas.

Optimization of an Existing Coal-fired Power Plant with CO²Capture

Nowadays, the worsening environmental issue caused by CO2 emission is greatly aggravated by human activity. Many CO2 reduction technologies are under fast development. Among these, monoethanolamine (MEA) based CO2 capture technology has been paid great attention. However, when connecting the CO2 capture process with a coal-fired power plant, the huge energy and efficiency penalty caused by CO2 capture has become a serious problem for its application. Thus, it is of great significance to reduce the related energy consumption. Based on an existing coal-fired power plant, this paper proposes a new way for the decarburized retrofitting of the coal-fired power plant, which helps to improve the overall efficiency of the power plant with less energy and efficiency penalty. The decarburized retrofitting scheme proposed will provide a new route for the CO2 capture process in China.

Measurement method and experimental research on flame emissivity in coal-fired furnaces

The combustion condition in coal-fired furnaces of the large power station boiler is very complex and the flame emissivity is one of the important combustion parameters. A measurement method of the flame emissivity based on the blackbody furnace calibration of CCD （Charge Coupled Device） cameras and the color image processing techniques of computer was introduced. The experimental research on the flame emissivity in a 200 MW boiler furnace and a 300 MW boiler furnace was conducted respectively through the several CCD cameras installed at different height in furnace. The measurement results show： the flame emissivity increases with the increase of the unit load, the flame emissivity of the burner areas in furnace is the highest and the flame emissivity decrease with the increase of height of furnace above the burners area.

Field Studies on the Removal Characteristics of Particulate Matter and SO_(x) in Ultra-Low Emission Coal-Fired Power Plant

In order to reduce the environmental smog caused by coal combustion,air pollution control devices have been widely used in coal-fired power plants,especially of wet flue gas desulfurization(WFGD)and wet electrostatic precipitator(WESP).In this work,particulate matter with aerodynamic diameter less than 10μm(PM_(10))and sulfur oxides(SO_(x))have been studied in a coal-fired power plant.The plant is equipped with selective catalytic reduction,electrostatic precipitator,WFGD,WESP.The results show that the PM_(10)removal efficiencies in WFGD and WESP are 54.34%and 50.39%,respectively,and the overall removal efficiency is 77.35%.WFGD and WESP have effects on the particle size distribution.After WFGD,the peak of particles shifts from 1.62 to 0.95μm,and the mass concentration of fine particles with aerodynamic diameter less than 0.61μm increases.After WESP,the peak of particle size shifts from 0.95 to 1.61μm.The differences are due to the agglomeration and growth of small particles.The SO_(3)mass concentration increases after SCR,but WFGD has a great influence on SO_(x)with the efficiency of 96.56%.WESP can remove SO_(x),but the efficiency is 20.91%.The final emission factors of SO_(2),SO_(3),PM_(1),PM_(2.5)and PM_(10)are 0.1597,0.0450,0.0154,0.0267 and 0.0215(kg·t^(−1)),respectively.Compared with the research results without ultra-low emission retrofit,the emission factors are reduced by 1~2 orders of magnitude,and the emission control level of air pollutants is greatly improved.

Progress in Research on 20 MWt Coal-fired MHD Slagging Combustor

In this paper a brief introduction on design features,process of hot-fire check out testsand typical testing results of a 20 MWt coal-fired MHD slagging combustor is presented.Onthe basis of the testing results we conclude that all the design requirements of the combustorare satisfied.Analysis on the experimental results is also made.The reasons that causeslower rate of slag rejection are discussed,and the ways of raising slag rejection rate are con-sidered.

The Particularities of Coal-fired MHD Generators

This paper describes the particularities of coal-fired MHD generators in two aspects: the pysical phenomena near the electrode and the mathematical modeling.