Multiscale Study on Low Temperature Crack Resistance Mechanism of Steel Slag Asphalt Mixture

The objective of this paper was to study low temperature crack resistance mechanism of steel slag asphalt mixture(SAM).Thermal stress restrained specimen test(TSRST)and three-point bending test were carried out to evaluate the low-temperature crack resistance of SAM and basalt asphalt mixture(BAM).Based on the digital image correlation technique(DIC),the strain field distribution and crack propagation of SAM were analyzed from the microscopic point of view,and a new index,crack length factor(C),was proposed to evaluate the crack resistance of the asphalt mixture.The crystal phase composition and microstructure of steel slag aggregate(SA)and basalt aggregate(BA)were studied by X-ray diffraction(XRD)and scanning electron microscopy(SEM)to explore the low-temperature crack resistance mechanism of SAM.Results show that the low-temperature crack resistance of SAM is better than that of BAM;SAM has good integrity and persistent elastic deformation,and its bending failure mode is a hysteretic quasi-brittle failure;The SA surface is evenly distributed with pores and has surface roughness.SA has the composition phase of alkaline aggregate-calcite(CaCO3),so it has good adhesion to asphalt,which reveals the mechanism of excellent low-temperature crack resistance of SAM.

Effects of silicon content on microstructure and stress corrosion cracking resistance of 7050 aluminum alloy

Evolution of microstructure and stress corrosion cracking （SCC） susceptibility of 7050 aluminum alloy with 0.094%, 0.134% and 0.261% Si （mass fraction） in T7651 condition have been investigated. The results show that the area fraction of Mg2Si increases from 0.16% to 1,48% and the size becomes coarser, while the area fraction of the other coarse phases including Al2CuMg, Mg（Al,Cu,Zn）2 and A17Cu2Fe decreases from 2.42% to 0.78% with Si content increasing from 0.094% to 0.261%. The tensile strength and elongation of 7050-T7651 alloys is decreased with the increase of Si content by slow strain rate test （SSRT） in ambient air. However, electrical conductivity is improved and SCC susceptibility is reduced with the increase of Si content by SSRT in corrosion environment with 3.5% NaCl solution.

Influence of superplasticizers on the early-age crack resistance of concrete

In order to improve the early-age cracking resistance of concrete, different types of superplasticizers are used. Two types of polycarboxlic salt/acid superplasticizers and one retarding naphthalene superplasticizer are selected to investigate the influence of superplasticizers on the early-age cracking resistance of the concrete by using the slab test and the temperature-stress test. The results show that the polycarboxlic salt/acid superplasticizer cannot always improve the cracking resistance capacity of the concrete compared with the naphthalene superplasticizer, which is related to the chemical structure of the polycarboxlic salt/acid superplasticizer. High plastic tensile strength and dynamic elastic modulus at the early stage are beneficial to avoid cracking, and low hydration heat is also helpful. The evolutions of the drying shrilakage stress and the hydration heat temperature stress varying with time can be comprehensively evaluated by means of the slab test and the temperature stress test.

Effects of alloy elements on microstructure and crack resistance of Fe-C-Cr weld surfacing layer

Effects of alloy elements on the microstructure and crack resistance of Fe-C-Cr weld surfacing layer were investigated. The results show that microstructures of the layer mainly consist of carbides and austenite matrix. Increasing C and Cr contents impair the crack resistance of the layer due to increased amount of brittle carbides. The addition of Ni, Nb or Mo improves the crack resistance of Fe-C-Cr weld surfacing layer by increasing the amount of austenite and forming fine NbC or M 7C 3 carbides in the layer. But, the excessive Nb (>2.50wt%) or Mo (>1.88wt%) impairs the crack resistance of the layer, which has relation with increased carbides or carbide coarsening and austenite matrix solid solution strengthening. The proper combination of C, Cr, Ni, Nb and Mo can further improve not only the crack resistance of Fe-C-Cr weld surfacing layer but also the erosion resistance as a result of fine NbC and M 7C 3 carbides distributing uniformly in austenite matrix. The optimal layer compositions are 3.05wt%C, 20.58wt%Cr, 1.75wt%Ni, 2.00wt%Nb and 1.88wt%Mo.

Effect of Rare Earth Elements on Quenching Crack Resistance of Steel 9Cr2Mo

The effect of rare earth elements on quenching crack resistance of steel 9Cr2Mo was investigated by means of scanning electron microscopy (SEM) and optical microscopy. Experimental results show that, by adding RE elements to steel 9Cr2Mo, the number of quenching for crack initiation is increased. Meanwhile the propagation of quenching cracks is postponed and the paths of crack propagation are changed. Therefore, quenching crack resistance can be improved by adding RE elements to steel 9Cr2Mo.

Impact of Rare Earth Element La on Microstructure and Hot Crack Resistance of ADC12 Alloy

The impact of rare earth element La on the microstructure and hot crack resistance of ADC12 alloy was analyzed. The additive amount of La was 0%, 0.3 wt%, 0.6 wt% and 0.9 wt%, respectively. The results showed that, with the increase of the additive amount from 0% to 0.6 wt%, the grain shape of α-Al gradually varied from developed dendritic crystal into fine dendritic crystal, equiaxed crystal and spheroidal crystal; eutectic silicon varied from needle-like or tabular shape into fine rod like shape; the hot crack force of the alloy also gradually decreased. However, when the additive amount of La reached 0.9 wt%, the excessive amount of rare earth elements was segregated within grain boundary area, forming intermetallic compounds. Therefore, the grain size of α-Al, eutectic silicon and the hot crack force of the alloy all increased. In the case that the additive amount of La reached 0.6 wt%, the best metamorphism effect and most excellent hot cracking resistance capacity of alloy were presented. The poisoning effect of rare earth element on eutectic silicon and the constitutional supercooling caused by rare earth element were the major causes for alloy modification, alloy refinement, and the main reasons for the increased hot cracking resistance.

Evaluation of Cracking Resistance of Copper-Bearing Age Hardening Steel Weldment

The weldability of a low-carbon copper-bearing age hardening steel was evaluated using cracking suscepti- bility calculation, HAZ maximum hardness measurement, and Y-groove cracking evaluation test. The results show that the hardenability characteristics and cold cracking susceptibility of the steel are very low. The results also indicate that a crack-free weldment can be obtained during the welding of this type of steel even at an ambient temperature as low as -5 ℃ as well as in an absolute humidity lower than 4 000 Pa without any preheat treatment. A slight preheat treatment can prevent the joint from cracking when welding is carried out at lower ambient temperature or higher absolute humidity.

Effect of RE on Cracking Resistance and Microstructure of Coatings Formed by Plasma Jet Surface Metallurgy

Metallurgical coatings of iron-based alloy with RE oxide were prepared on low-carbon steel using a home-made DC-plasma jet surface metallurgy equipment. Scanning electron microscope (SEM), energy dispersive X-ray (EDX) microanalysis and X-ray diffraction analysis (XRD) were employed to observe the microstructure and analyze the chemical compositions of coatings. And the cracking susceptibility of coatings was studied in terms of RE addition. Experimental results show that addition of RE oxide (La_2O_3 and CeO_2) can refine and purify the microstructure, and can reduce the cracking susceptibility of coatings.

Effects of Mineral Composition and Microstructure on Crack Resistance of Sintered Ore

Vickers indentation test was used to study the effects of mineral composition and microstructure on crack resistance of sintered ore, and the initiation and propagation of cracks in different minerals contained in sintered ore were examined. The results indicate that the microstructure of calcium ferrites is a major factor influencing crack resistance of sintered ore. Finer grain size of calcium ferrite will lead to higher cracking threshold and better crack resistance of sintered ore. The formation of calcium ferrite with fine grain size during sintering process is favorable for crack resistance of sintered ore.

Effect of aluminum silicate fiber modification on crack-resistance of a ceramic mould

To improve the crack-resistance of the mould for silica sol bonded quartz based ceramic mould casting,aluminum silicate fibers with the diameter ranging from 5 μm to 25 μm and the length about 1 mm were dispersed in the ceramic mould.The effect of the aluminum silicate fibers on the tensile strength,shrinkage rate and the cracking trend of the ceramic mould were investigated.In the ceramic slurry,quartz sand was applied as ceramic aggregate,silica sol containing 30% silicon dioxide as bonder,and the weight ratio of quartz sand to silica sol was 2.69;the dispersed fibers changed from 0 to 0.24vol.%.The mould samples were formed after the slurry was poured and gelled at room temperature,and then sintered at different temperatures ranging from 100 to 800 ℃ to measure the tensile strength and shrinkage rate.The results show that,with the aluminum silicate fiber addition increasing from 0 to 0.24vol.%,the tensile strength increases linearly from 0.175 MPa to 0.236 MPa,and the shrinkage rate decreases linearly from 1.75% to 1.68% for the ceramic mould sintered at 400 ℃,from 1.37% to 1.31% for the ceramic mould at room temperature.As the sintering temperature was raised from 100 ℃ to 800 ℃,the tensile strength increases,and the shrinkage rate decreases at all temperatures,compared with those without fiber dispersion,but their variation patterns remain the same.Furthermore,the cracking trend of the mould and its decreasing proportion were defined and analyzed quantitatively considering both effects of the fiber dispersion on the strength and shrinkage.The cracking trend appears to decrease linearly with increasing fiber content and to reach the maximum reduction of 28.8% when 0.24vol.% fiber was dispersed.Therefore,the investigation proposes a new method to improve the crack-resistance of the ceramic mould,i.e.,inorganic fiber dispersion into the ceramic mould.

Evaluation of rutting and low-temperature cracking resistancesof warm-mix recycled asphalt bindersunder the secondary aging condition

The rutting and low-temperature resistances of warm-mix recycled asphalt binders under the secondary aging condition were measured by the dynamic shear rheometer test and bending beam rheometer test.Effects of different types of warm-mix asphalt(WMA)technologies and additives were evaluated.Aging and improvement mechanisms were investigated by the Fourier transform infrared spectroscopy test.It is found that recycled binders after the secondary aging are more resistant to rutting and less resistant to low-temperature cracking.The two warm-mix asphalt technologies have opposite effects.Using the Sasobit WMA significantly improves the rutting resistance and reduces the low temperature resistance for the recycled binders due to its morphological change at different temperatures.The rutting factor values of recycled asphalt binders with the Sasobit additive increase by 4.6 to 5.6 times.However,using the Evotherm WMA causes the deterioration of the rutting resistance due to the structural lubrication effect.The rutting factor values of recycled asphalt binders with the Evotherm additive show the reduction of 52%to 62%.It is recommended to add the styrene butadiene rubber latex or crumb rubber powder into the warm-mix recycled asphalt binders to simultaneously improve the rutting and low-temperature cracking resistances.

Study of Cracking Mechanism and Wear Resistance in Laser Cladding Coating of Ni-based Alloy

Nickel-based alloy coatings were widely used for the remanufacturing of dies and moulds by laser cladding,but the crack sensitivity would be increase due to the higher strength and hardness,which reduced the wear resistance of Ni-based alloys.In this paper,Ni-based coatings with the addition of a plastic phase(an austenitic stainless net)were prepared using laser cladding technology,and the CeO_(2)was added in cladding layers.The cracking mechanism,microhardness,microstructure,phase composition,and wear properties were investigated.The relationship between thermal stress and the elastic and plastic fracture had been developed from the standpoint of fracture mechan-ics and thermal elastic fracture mechanics.The fracture criterion of the nickel-based coating was obtained,and the study has shown that the crack sensitivity could be reduced by decreasing the thermal expansion coefficientΔα.Thus,a new method was proposed,which the stainless steel nets were prefabricated on the substrate.It was found that the number of cracks reduced significantly with the addition of stainless steel net.When the stainless steel net with 14 mesh was added in Ni-based coatings,the average microhardness of nickel composite coating was 565 HV_(0.2),which was 2.6 times higher than that of the 45 steel substrate.Although the rare earth oxide 4 wt.%CeO_(2)and stainless steel net were added in the Ni-based coating reducing the microhardness(the average microhardness is 425 HV_(0.2)),the wear resistance of it improved substantially.The wear volume of Ni-based composite coating was 0.56×10^(−5) mm^(3)·N^(−1)·m^(−1),which was 85.1%lower than that of 45 steel.The experiment results have shown that the Nickel-based composite coating is equipped with low crack sensitivity and high abrasive resistance with austenitic stainless net and the rare earth oxide 4 wt.%CeO2.This research offers an efficient solution to produce components with low crack susceptibility and high wear-resistance coatings fabricated by laser cladding.

Environmentally assisted cracking resistance of Al-Cu-Li alloy AA2195 using slow strain rate test in 3.5% NaCl solution

The general corrosion and environmental cracking resistances of Al-Cu-Li alloy AA2195 were investigated in 3.5% NaCl environment and compared with those of another high strength alloy AA2219. The general corrosion resistance of these alloys was examined using immersion corrosion and potentiodynamic polarization tests, while the stress corrosion cracking （SCC） resistance was evaluated by slow strain rate test （SSRT） method. The tested samples were further characterized by SEM-EDS and optical profilometry to study the change in corrosion morphology, elemental content and depth of corrosion attack. The reduction in ductility was used as a parameter to evaluate the SCC susceptibility of the alloys. The results indicated that the corrosion resistance of AA2195 alloy was better than that of AA2219 alloy as it exhibited lower corrosion rate, along with lower pit depth and density. However, the SCC index （εNaCl/εair） measured was greater than 0.90, indicating good environmental cracking resistance of both the alloys. Detailed fractography of the failed samples under SEM？EDS, in general, revealed a typical ductile cracking morphology for both the alloys.

Evaluation method of cracking resistance of lightweight aggregate concrete

The cracking behavior of lightweight aggregate concrete(LWAC) was investigated by mechanical analysis, SEM and cracking-resistant test where a shrinkage-restrained ring with a clapboard was used. The relationship between the ceramsite type and the cracking resistance of LWAC was built up and compared with that of normal-weight coarse aggregate concrete(NWAC). A new method was proposed to evaluate the cracking resistance of concrete, where the concepts of cracking coefficient ζt(t) and the evaluation index Acr(t) were proposed, and the development of micro-cracks and damage accumulation were recognized. For the concrete with an ascending cracking coefficient curve, the larger Acr(t) is, the lower cracking resistance of concrete is. For the concrete with a descending cracking coefficient curve, the larger Acr(t) is, the stronger the cracking resistance of concrete is. The evaluation results show that in the case of that all the three types of coarse aggregates in concrete are pre-soaked for 24 h, NWAC has the lowest cracking resistance, followed by the LWAC with lower water absorption capacity ceramsite and the LWAC with higher water absorption capacity ceramsite has the strongest cracking resistance. The proposed method has obvious advantages over the cracking age method, because it can evaluate the cracking behavior of concrete even if the concrete has not an observable crack.

Effect of interrupted aging on mechanical properties and corrosion resistance of 7A75 aluminum alloy

The effects of interrupted aging on mechanical properties and corrosion resistance of 7A75 aluminum alloy extruded bar were investigated through various analyses,including electrical conductivity,mechanical properties,local corrosion properties,and slow strain rate tensile stress corrosion tests.Microstructure characterization techniques such as metallographic microscopy,scanning electron microscopy(SEM),and transmission electron microscopy(TEM)were also employed.The results indicate that the tensile strength of the alloy produced by T6I6 aging is similar to that produced by T6I4 aging,and it even exceeds 700 MPa.Furthermore,the yield strength increases by 52.7 MPa,reaching 654.8 MPa after T6I6 aging treatment.The maximum depths of intergranular corrosion(IGC)and exfoliation corrosion(EXCO)decrease from 116.3 and 468.5μm to 89.5 and 324.3μm,respectively.The stress corrosion factor also decreases from 2.1%to 1.6%.These findings suggest that the alloy treated with T6I6 aging exhibits both high strength and excellent stress corrosion cracking resistance.Similarly,when the alloy is treated with T6I4,T6I6 and T6I7 aging,the sizes of grain boundary precipitates(GBPs)are found to be 5.2,18.4,and 32.8 nm,respectively.The sizes of matrix precipitates are 4.8,5.7 and 15.7 nm,respectively.The atomic fractions of Zn in GBPs are 9.92 at.%,8.23 at.%and 6.87 at.%,respectively,while the atomic fractions of Mg are 12.66 at.%,8.43 at.%and 7.00 at.%,respectively.Additionally,the atomic fractions of Cu are 1.83 at.%,2.47 at.%and 3.41 at.%,respectively.

Corrosion Resistance of Steel in Cracked Reinforced Concrete after Electro-depositon Treatment

An electro-deposition method has been recently proposed to repair cracked reinforced concrete. To evaluate the corrosion resistance of the reinforcing steel in cracked concrete, three different parameters including type of auxiliary electrode, electrode distance, and current density were studied. Tafel polarization curve was used to evaluate the corrosion resistance of the steel. Self-corrosion potential and corrosion current of the steel were tested. The results indicate that the corrosion resistance improvement of the reinforcing steel is optimal as prism titanium mesh is applied as auxiliary electrode, followed by the flaky titanium mesh and the column titanium bar. When the electrode distance is 60 mm, the corrosion resistance improvement of the reinforcing steel is optimal, and with 80 mm electrode distance, the corrosion resistance improvement is the poorest. The property falls in between them when 40 mm electrode distance is used. Moreover, the corrosion resistance improvement of the reinforcing steel increases as the current density goes up.

ROUGHNESS-INDUCED SHEAR RESISTANCE OF MODE Ⅱ CRACK GROWTH

It is obtained in this paper that the fatigue threshold value of mode H was 1.9 times of that of mode Ⅰ in dual-phase steel(DPS),and the normal stress intensity factor range oJ mode Ⅱ branch crack tip was 2.2 times of that of mode Ⅰ.Above results illustrate that the resistance of mode Ⅱ crack growth was higher than that of mode Ⅰ,the former resulting from roughness-induced shear resistance,the latter,crack closure. The mode Ⅱ component can play two important roles in near-threshold fatigue crack growth:(1)increasing crack tip plasticity which accelerates the crack growth and(2)intro- ducing crack surface contact and rubbing to reduce the crack propagation rate.By means of crack closure,the quantity of shear resistance was easily solved in this paper.The friction shear stress strength factor range of mode Ⅱ,K_,is still much higher than the closure stress strength factor range of mode Ⅰ,K_(Ⅰ,cl).This illustrated that the roughness enlarged the second role and played a role of shielding crack tip from mode Ⅱ crack.

EFFECT OF Na,K AND Ce ON CRACK PROPAGATION RESISTANCE FOR ALLOY 8090

The crack propagation resistance for alloy 8090 sheet decreases with the increase of content of Na and K impurities.An improvement over the fracture toughness and crack initiation resist- ance for the alloy containing Na and K within certain limit may be made by adding 0.05% Ce.This beneficial modification would not be manifested if the alloy contained more Na and K.One of the reasons why Na and K injure the toughness of the alloy might be due to that they cause the precipitation of T_1 phase along grain and subgrain boundaries and accelerate the abnormal growth of recystallized grains.

Effect of RE Oxide on Cracking Resistance of Hardfacing Metal

The crack morphologies of hardfacing metal were observed by means of optical microscope and scanning electron microscope. Meanwhile, the cracking resistances of hardfacing metal were investigated. The results show that the solidification cracking and quench hardened cracking are the main forms of cracking in hardfacing metal. The cracking resistance of hardfacing metal can be improved by adding rare earth oxide in the coat of electrode.

A review on evaluation of crack resistance of asphalt mixture by semi-circular bending test

Although there are many kinds of fracture tests to choose from in evaluating the crack resistance of asphalt mixture,the semi-circular bending(SCB)test has attracted a lot of attention in the academic road engineering community because of its simplicity,stability,and flexibility in testing and evaluation.The SCB test has become a common method to study the cracking resistance of asphalt mixture in recent years.This paper mainly summarizes the overview of the SCB test,summarizes some research results and common characterization parameters of the SCB test method in monotone test and fatigue test in recent years,and predicts and suggests the research direction of the SCB test in the future.It is found that the research on the monotonic SCB test is more comprehensive,and the research on the SCB fatigue test needs to be further improved in the aspects of loading mode,characterization parameter selection,and so on.Researchers can flexibly adjust the geometric dimensions and the test parameters of semi-cylindrical specimens,and conduct comprehensive analysis combined with the results of numerical simulation.The crack resistance of asphalt mixture can be comprehensively evaluated by fracture energy,fracture toughness,stiffness,flexibility index and other fracture indicators,combined with the crack propagation of the specimen.The analysis of numerical simulation can confirm the test results.In order to standardize the setting of fatigue parameters for future application,it is necessary to standardize the setting of bending performance.