Improvement,validation and application of CFD/DEM model to dense gas-solid flow in a fluidized bed

Dense gas-solid flow with solid volume fraction greater than 10% and at moderate Reynolds number is important in many industrial facilities such as fluidized beds. In this work, the Euler-Lagrange approach in combination with a deterministic collision model is applied to a laboratory-scale fluidized bed. The fluid-particle interaction is studied using a new procedure called the offset method, which results in several numbers of spatial displacements of the fluid grid. The proposed method is highly precise in determining porosity and momentum transfer, thus improving simutation accuracy. A validation study was carried out to assess the results using this in-house CFD/DEM code against 5-s operation of a Plex- iglas spouted-fluidized bed, showing good qualitative correlation of solid distribution in the bed and acceptable quantitative agreement of pressure drops at different positions in the bed. In view of high computing cost, special emphasis is placed on effective program design, such as application of advanced detection algorithm for particle-particle/wall collisions, the multi-grid method and parallel calculation. In this context, the influence of increasing the processor number, up to 36, on calculation efficiency was investigated.

Simulation of gas-solid flow characteristics of the circulating fluidized bed boiler under pure-oxygen combustion conditions

Under the pressure of carbon neutrality,many carbon capture,utilization and storage technologies have witnessed rapid development in the recent years,including oxy-fuel combustion(OFC)technology.However,the conventional OFC technology usually depends on the flue gas recirculation system,which faces significant investment,high energy consumption,and potential low-temperature corrosion problem.Considering these deficiencies,the direct utilization of pure oxygen to achieve particle fluidization and fuel combustion may reduce the overall energy consumption and CO_(2)-capture costs.In this paper,the fundamental structure of a self-designed 130 t·h^(-1) pure-oxygen combustion circulating fluidized bed(CFB)boiler was provided,and the computational particle fluid dynamics method was used to analyze the gas-solid flow characteristics of this new-concept boiler under different working conditions.The results indicate that through the careful selection of design or operational parameters,such as average bed-material size and fluidization velocity,the pure-oxygen combustion CFB system can maintain the ideal fluidization state,namely significant internal and external particle circulation.Besides,the contraction section of the boiler leads to the particle backflow in the lower furnace,resulting in the particle suspension concentration near the wall region being higher than that in the center region.Conversely,the upper furnace still retains the classic core-annulus flow structure.In addition to increasing solid circulation rate by reducing the average bed-material size,altering primary gas ratio and bed inventory can also exert varying degrees of influence on the gas-solid flow characteristics of the pure-oxygen combustion CFB boiler.

Identifying the enhancement mechanism of Al/MoO_(3) reactive multilayered films on the ignition ability of semiconductor bridge using a one-dimensional gas-solid two-phase flow model

Energetic Semiconductor bridge(ESCB)based on reactive multilayered films(RMFs)has a promising application in the miniature and intelligence of initiator and pyrotechnics device.Understanding the ignition enhancement mechanism of RMFs on semiconductor bridge(SCB)during the ignition process is crucial for the engineering and practical application of advanced initiator and pyrotechnics devices.In this study,a one-dimensional(1D)gas-solid two-phase flow ignition model was established to study the ignition process of ESCB to charge particles based on the reactivity of Al/MoO_(3) RMFs.In order to fully consider the coupled exothermic between the RMFs and the SCB plasma during the ignition process,the heat release of chemical reaction in RMFs was used as an internal heat source in this model.It is found that the exothermal reaction in RMFs improved the ignition performance of SCB.In the process of plasma rapid condensation with heat release,the product of RMFs enhanced the heat transfer process between the gas phase and the solid charge particle,which accelerated the expansion of hot plasma,and heated the solid charge particle as well as gas phase region with low temperature.In addition,it made up for pressure loss in the gas phase.During the plasma dissipation process,the exothermal chemical reaction in RMFs acted as the main heating source to heat the charge particle,making the surface temperature of the charge particle,gas pressure,and gas temperature rise continuously.This result may yield significant advantages in providing a universal ignition model for miniaturized ignition devices.

STUDY ON RESISTANCE CHARACTERISTICOF GAS-SOLID DENSE EXTRUSION FLOW

An experimental study is made on the resistance characteristic ofthe dense extrusion flow with pulverized coal and nitrogen as medium in thispaper. Through the analysis of gas compressibility , solids continuity and lam-mar flow of both gas and solids, a

Multi-Scale Numerical Simulation of Flow,Heat and Mass Transfer Behaviors in Dense Gas-Solid Flows:A Brief Review

Dense gas-solid flows are very common in actual production and industrial fields,so it is significant to understand their hydrodynamic characteristics and heat and mass transfer behaviors.This article provides a brief review of multi-scale numerical simulation of flow,heat and mass transfer behaviors in dense gas-solid flows.It describes multiscale models(direct numerical simulation,discrete particle model,and two-fluid model)and the results of related research.Finally,it discusses possible future developments in research on the flow,heat and mass transfer characteristics of dense gas-solid two-phase flows.

Research on numerical simulation of flow field in shallow-bath dense-medium separator

介绍了浅槽重介分选机的结构、工作原理和技术特点，并采用Fluent软件，对浅槽重介分选机内部的流场进行了分析和研究，得出了各主要位置的速度和速度变化规律。揭示了浅槽重介分选机在分选过程中的悬浮液体流场形态及运动规律，以为其结构设计和改进提供理论依据。

Numerical simulations of dense granular flow in a two-dimensional channel:The role of exit position

Molecular dynamics simulations have been performed to elucidate the influence of exit position on a dense granular flow in a two-dimensional channel. The results show that the dense flow rate remains constant when the exit is far from the channel wall and increases exponentially when the exit moves close to the lateral position. Beverloo’s law proves to be successful in describing the relation between the dense flow rate and the exit size for both the center and the lateral exits.Further simulated results confirm the existence of arch-like structure of contact force above the exit. The effective exit size is enlarged when the exit moves from the center to the lateral position. As compared with the granular flow of the center exit, both the vertical velocities of the grains and the flow rate increase for the lateral exit.

AN ANALYTIC SOLUTION OF DENSE TWO-PHASE FLOW IN A VERTICAL PIPELINE

According to a mathematical model for dense two-phase flows presented in the previous pape[1],a dense two-phase flow in a vertical pipeline is analytically solved, and the analytic expressions of velocity of each continuous phase and dispersed phase are respectively derived. The results show that when the drag force between twophasesdepends linearly on their relative velocity, the relative velocity profile in the pipeline coincides with Darcy's law except for the thin layer region near the pipeline wall, and that the theoretical assumptions in the dense two-phase flow theory mentioned are reasonable.

Numerical simulation of dense particle-gas two-phase flow using the minimal potential energy principle

A simulation method of dense particle-gas two-phase flow has been developed. The binding force is introduced to present the impact of particle clustering and its expression is deduced according to the principle of minimal potential energy. The cluster collision, break-up and coalescence models are proposed based on the assumption that the particle cluster are treated as one discrete phase. These models are used to numerically study the two-phase flow field in a circulating fluidized bed （CFB）. Detailed results of the cluster structure, cluster size, particle volume fraction, gas velocity, and particle velocity are obtained. The correlation between the simulation results and experimental data justifies that these models and algorithm are reasonable, and can be used to efficiently study the dense particle-gas two-phase flow.

Solid Boundary as Energy Source and Sink in a Dry Granular Dense Flow: A Comparison between Two Turbulent Closure Models

Solid boundary as energy source and sink of the turbulent kinetic energy of the grains, and its influence on the mean and turbulent features of a dry granular dense flow, are investigated by using the proposed zero- and first-order turbulent closure models. The first and second laws of thermodynamics are used to derive the equilibrium closure relations, with the dynamic responses postulated by a quasi-static theory for weak turbulent intensity. Two closure models are applied to analyses of a gravity-driven flow down an inclined moving plane. While the calculated mean porosity and velocity correspond to the experimental outcomes, the influence of the turbulent eddy evolution can be taken into account in the first-order model. Increasing velocity slip on the inclined plane tends to enhance the turbulent dissipation nearby, and the turbulent kinetic energy near the free surface. The turbulent dissipation demonstrates a similarity with that of Newtonian fluids in turbulent boundary layer flows. While two-fold roles of the solid boundary are apparent in the first-order model, its role as an energy sink is more obvious in the zero-order model.

A CLOSED SYSTEM OF EQUATIONS FOR DENSE TWO-PHASE FLOW AND EXPRESSIONS OF SHEARING STRESS OF DISPERSED PHA’E AT A WALL

Inthis paper, each of the two phases in dense two-phase flow is considered as continuous medium and the fundamental equations for two-phase flow arc described in Eulerian form. The generalized constitutive relation of the Bingham fluid is applied to the dispersed phase with the analysis oj physical mechanism of dense two-phase flow. The shearing stress of dispersed phase at a wall is used to give a boundary condition. Then a mathematical model for dense two-phase flow is obtained. In addition, the expressions of shearing stress of dispersed phase at a wall is derived according to the fundamental model of the friclional collision between dispersed-plutse particles and the wall.

Review of gas-solid two phase flow rate-concentration detection technology

The indirect detection method basic principle of rate and concentration,application range and research results on gassolid two phase flow were discussed.The present development situation and the existing problems of rate and concentration detection technology were analyzed and summarized.Emphatically analyzed the existing problems in the industrial application and research status of electrostatic method in measuring phase concentration.Design criterion of electrostatic phase concentration sensor is given,the superiority and wide industrial application prospect of the sensor used for phase concentration measurement are clarified.

Discrete Particle Simulation of Gas-Solid Flow in Air-Blowing Seed Metering Device

In this paper,the gas and seed flow characters in the air-blowing seed metering device are investigated by using the coupled computational fluid dynamics and discrete element method(CFD-DEM)in three dimensions(3D).The method of establishing boundary model based on the computer-aided design(CAD)drawing,has been used to build the boundary model of seed metering device.The 3D laser scanning technique and multi-element method are adopted to establish the particle model.Through a combined numerical and experimental effort,using 3D CFD-DEM software,which is based on the in-house codes,the mechanisms governing the gas and solid dynamic behaviors in the seed metering device have been studied.The gas velocity field and the effect of different rotational speeds and air pressures on the seeding performance and particle velocity have been studied,similar agreements between numerical and experimental results are gained.This reveals that the 3D CFD-DEM model established is able to predict the performance of the air-blowing seed metering device.It can be used to design and optimize the air-blowing seed metering device and other similar agriculture devices.

Flow Behaviors of Gas-Solid Injector by 3D Simulation with Kinetic Theory of Granular Flow

A computational study on the flow behavior of a gas-solid injector by Eulerian approach was carried out. The gas phase was modeled with k-ε turbulent model and the particle phase was modeled with kinetic theory of granular flow. The simulations by Eulerian two-fluid model （TFM） were compared with the corresponding results by discrete element method （DEM） and experiments. It was showed that TFM simulated results were in reasonable agreement with the experimental and DEM simulated results. Based on TFM simulations, gas-solid flow pattern, gas velocity, particle velocity and the static pressure under different driving jet velocity, backpressure and convergent section angle were obtained. The results showed that the time average axial gas velocity sharply decreased and then slightly increased to a constant value in the horizontal conveying pipe. The time average axial particle velocity increased initially and then decreased, but in the outlet region of the convergent section the particle velocity remarkably increased once more to the maximal value. As a whole, the static pressure distribution change trends were found to be independent on driving gas velocity, backpressure and convergent section angle. However, the static pressure increased with increase of convergent section angle and gas jet velocities. The difference of static pressure to backpressure increased with increasing backpressure.

Modeling of gas-solid flow in a CFB riser based on computational particle fluid dynamics

A three-dimensional model for gas-solid flow in a circulating fluidized bed（CFB） riser was developed based on computational particle fluid dynamics（CPFD）.The model was used to simulate the gas-solid flow behavior inside a circulating fluidized bed riser operating at various superficial gas velocities and solids mass fluxes in two fluidization regimes,a dilute phase transport（DPT） regime and a fast fluidization（FF） regime.The simulation results were evaluated based on comparison with experimental data of solids velocity and holdup,obtained from non-invasive automated radioactive particle tracking and gamma-ray tomography techniques,respectively.The agreement of the predicted solids velocity and holdup with experimental data validated the CPFD model for the CFB riser.The model predicted the main features of the gas-solid flows in the two regimes;the uniform dilute phase in the DPT regime,and the coexistence of the dilute phase in the upper region and the dense phase in the lower region in the FF regime.The clustering and solids back mixing in the FF regime were stronger than those in the DPT regime.

Numerical Simulation on Gas-Solid Two-Phase Turbulent Flow in FCC Riser Reactors(Ⅰ) Turbulent Gas-Solid Flow-Reaction Model

Gas-solid two-phase turbulent flows,mass transfer,heat transfer and catalytic cracking reactions areknown to exert interrelated influences in commercial fluid catalytic cracking(FCC)riser reactors.In the presentpaper,a three-dimensional turbulent gas-solid two-phase flow-reaction model for FCC riser reactors was devel-oped.The model took into account the gas-solid two-phase turbulent flows,inter-phase heat transfer,masstransfer,catalytic cracking reactions and their interrelated influence.The k-V-k_P two-phase turbulence modelwas employed and modified for the two-phase turbulent flow patterns with relatively high particle concentration.Boundary conditions for the flow-reaction model were given.Related numerical algorithm was formed and a nu-merical code was drawn up.Numerical modeling for commercial FCC riser reactors could be carried out with thepresented model.

Mechanisms for Particle Clustering in Upward Gas-Solid Flows

Two-dimensional unsteady cocurrent upward gas-solid flows in the vertical channel are simulated and the mechanisms of particles accumulation are analyzed according to the simulation results. The gaseous turbulent flow is simulated using the large eddy simulation (LES) method and the solid phase is treated using the Lagrangian approach, and the motion of the gas and particles are coupled. The formation of clusters and the accumulation of particles near the wall in dense gas-solid flows are demonstrated even if the particle-particle collisions were ignored. It is found that a cluster grows up by capturing the particles in the dilute phase due to its lower vertical velocity. By this way the small size clusters can evolve to large-scale clusters. Due to the interaction of gas and particles, the large-scale vortices appear in the channel and the boundary layer separates from the wall, which results in very high particle concentration in the near wall region and a very large-scale cluster formed near the separation point.

Experimental investigation of erosion rate for gas-solid two-phase flow in 304 stainless/L245 carbon steel

Erosion is one of the most concerning issues in pipeline flow assurance for the Oil&Gas pipeline industries,which can easily lead to wall thinning,perforation leakage,and other crucial safety risks to the steady operation of pipelines.In this research,a novel experimental device is designed to investigate the erosion characteristics of 304 stainless and L245 carbon steel in the gas-solid two-phase flow.Regarding the impacts on erosion rate,the typical factors such as gas velocity,impact angle,erosion time,particle material and target material are individually observed and comprehensive analyzed with the assistance of apparent morphology characterized via Scanning Electron Microscope.Experimental results show that the severest erosion occurs when the angle reaches approximate 30°whether eroded by type I or type II particles,which is observed in both two types of steel.Concretely,304 stainless steel and L245 carbon steel appear to be cut at low angles,and impacted at high angles to form erosion pits.In the steady operational state,the erosion rate is insensitive to the short erosion time and free from the influences caused by the“erosion latent period”.Based on the comparison between experimental data and numerical results generated by existing erosion models,a modified model with low tolerance(<3%),high feasibility and strong consistency is proposed to make an accurate prediction of the erosion in terms of two types of steel under various industrial conditions.

Critical Stokes Number for Gas-Solid Flow Erosion of Wind Turbine Airfoil

Wind turbine blades are inevitable to be eroded in wind-sand environment,so it is crucial to identify the flow conditions under which the erosion happens.Here,the effect of the sand diameter on wind turbine airfoil is first investigated.When the sand diameter is less than 3μm,the sands will bypass the airfoil and no erosion occurs.When the sand diameter is larger than 4μm,the sand grains collide with the airfoil and the erosion happens.Thus,there must be a critical sand diameter between 3μm and 4μm,at which the erosion is initiated on the airfoil surface.To find out this critical value,aparticle Stokes number is introduced here.According to the range of the critical sand diameter mentioned above,the critical value of particle Stokes number is reasonably assumed to be between 0.007 8and 0.014.The assumption is subsequently validated by other four factors influecing the erosion,i.e.,the angle of attack,relative thickness of the airfoil,different series airfoil,and inflow velocity.Therefore,the critical range of Stokes number has been confirmed.

Human Action Recognition Based on Dense Trajectories Analysis and Random Forest

This paper presents a human action recognition method. It analyzes the spatio-temporal grids along the dense trajectories and generates the histogram of oriented gradients （HOG） and histogram of optical flow （HOF） to describe the appearance and motion of the human object. Then, HOG combined with HOF is converted to bag-of-words （BoWs） by the vocabulary tree. Finally, it applies random forest to recognize the type of human action. In the experiments, KTH database and URADL database are tested for the performance evaluation. Comparing with the other approaches, we show that our approach has a better performance for the action videos with high inter-class and low inter-class variabilities.