Review on laser directed energy deposited aluminum alloys

Lightweight aluminum(Al)alloys have been widely used in frontier fields like aerospace and automotive industries,which attracts great interest in additive manufacturing(AM)to process high-value Al parts.As a mainstream AM technique,laser-directed energy deposition(LDED)shows good scalability to meet the requirements for large-format component manufacturing and repair.However,LDED Al alloys are highly challenging due to their inherent poor printability(e.g.low laser absorption,high oxidation sensitivity and cracking tendency).To further promote the development of LDED high-performance Al alloys,this review offers a deep understanding of the challenges and strategies to improve printability in LDED Al alloys.The porosity,cracking,distortion,inclusions,element evaporation and resultant inferior mechanical properties(worse than laser powder bed fusion)are the key challenges in LDED Al alloys.Processing parameter optimizations,in-situ alloy design,reinforcing particle addition and field assistance are the efficient approaches to improving the printability and performance of LDED Al alloys.The underlying correlations between processes,alloy innovation,characteristic microstructures,and achievable performances in LDED Al alloys are discussed.The benchmark mechanical properties and primary strengthening mechanism of LDED Al alloys are summarized.This review aims to provide a critical and in-depth evaluation of current progress in LDED Al alloys.Future opportunities and perspectives in LDED high-performance Al alloys are also outlined.

Printability disparities in heterogeneous material combinations via laser directed energy deposition:a comparative study

Additive manufacturing provides achievability for the fabrication of bimetallic and multi-material structures;however,the material compatibility and bondability directly affect the parts’formability and final quality.It is essential to understand the underlying printability of different material combinations based on an adapted process.Here,the printability disparities of two common and attractive material combinations(nickel-and iron-based alloys)are evaluated at the macro and micro levels via laser directed energy deposition(DED).The deposition processes were captured using in situ high-speed imaging,and the dissimilarities in melt pool features and track morphology were quantitatively investigated within specific process windows.Moreover,the microstructure diversity of the tracks and blocks processed with varied material pairs was comparatively elaborated and,complemented with the informative multi-physics modeling,the presented non-uniformity in mechanical properties(microhardness)among the heterogeneous material pairs was rationalized.The differences in melt flow induced by the unlike thermophysical properties of the material pairs and the resulting element intermixing and localized re-alloying during solidification dominate the presented dissimilarity in printability among the material combinations.This work provides an in-depth understanding of the phenomenological differences in the deposition of dissimilar materials and aims to guide more reliable DED forming of bimetallic parts.

Effect of hot isostatic pressure on the microstructure and tensile properties of γ'-strengthened superalloy fabricated through induction-assisted directed energy deposition

The microstructure characteristics and strengthening mechanism of Inconel738LC(IN-738LC) alloy prepared by using induction-assisted directed energy deposition(IDED) were elucidated through the investigation of samples subjected to IDED under 1050℃ preheating with and without hot isostatic pressing(HIP,1190℃,105 MPa,and 3 h).Results show that the as-deposited sample mainly consisted of epitaxial columnar crystals and inhomogeneously distributed γ’ phases in interdendritic and dendritic core regions.After HIP,grain morphology changed negligibly,whereas the size of the γ’ phase became increasingly even.After further heat treatment(HT,1070℃,2 h + 845℃,24 h),the γ’ phase in the as-deposited and HIPed samples presented a bimodal size distribution,whereas that in the as-deposited sample showed a size that remained uneven.The comparison of tensile properties revealed that the tensile strength and uniform elongation of the HIP + HTed sample increased by 5% and 46%,respectively,due to the synergistic deformation of bimodal γ’phases,especially large cubic γ’ phases.Finally,the relationship between phase transformations and plastic deformations in the IDEDed sample was discussed on the basis of generalized stability theory in terms of the trade-off between thermodynamics and kinetics.

Revealing precipitation behavior and mechanical response of wire-arc directed energy deposited Mg-Gd-Y-Zr alloy by tailoring aging procedures

Mg-Gd-Y-Zr alloy,as a typical magnesium rare-earth(Mg-RE)alloy,is gaining popularity in the advanced equipment manufacturing fields owing to its noticeable age-hardening properties and high specific strength.However,it is extremely challenging to prepare wrought components with large dimensions and complex shapes because of the poor room-temperature processability of Mg-Gd-Y-Zr alloy.Herein,we report a wire-arc directed energy deposited(DED)Mg-10.45Gd-2.27Y-0.52Zr(wt.%,GW102K)alloy with high RE content presenting a prominent combination of strength and ductility,realized by tailored nanoprecipitates through an optimized heat treatment procedure.Specifically,the solution-treated sample exhibits excellent ductility with an elongation(EL)of(14.6±0.1)%,while the aging-treated sample at 200°C for 58 h achieves an ultra-high ultimate tensile strength(UTS)of(371±1.5)MPa.Besides,the aging-treated sample at 250°C for 16 h attains a good strength-ductility synergy with a UTS of(316±2.1)MPa and a EL of(8.5±0.1)%.Particularly,the evolution mechanisms of precipitation response induced by various aging parameters and deformation behavior caused by nanoprecipitates type were also systematically revealed.The excellent ductility resulted from coordinating localized strains facilitated by active slip activity.And the ultra-high strength should be ascribed to the dense nano-β'hampering dislocation motion.Additionally,the shearable nano-β1 contributed to the good strength-ductility synergy.This work thus offers insightful understanding into the nanoprecipitates manipulation and performance tailoring for the wire-arc DED preparation of large-sized Mg-Gd-Y-Zr components with complex geometries.

Spontaneous Recovery in Directed Dynamical Networks

Complex networked systems,which range from biological systems in the natural world to infrastructure systems in the human-made world,can exhibit spontaneous recovery after a failure;for example,a brain may spontaneously return to normal after a seizure,and traffic flow can become smooth again after a jam.Previous studies on the spontaneous recovery of dynamical networks have been limited to undirected networks.However,most real-world networks are directed.To fill this gap,we build a model in which nodes may alternately fail and recover,and we develop a theoretical tool to analyze the recovery properties of directed dynamical networks.We find that the tool can accurately predict the final fraction of active nodes,and the prediction accuracy decreases as the fraction of bidirectional links in the network increases,which emphasizes the importance of directionality in network dynamics.Due to different initial states,directed dynamical networks may show alternative stable states under the same control parameter,exhibiting hysteresis behavior.In addition,for networks with finite sizes,the fraction of active nodes may jump back and forth between high and low states,mimicking repetitive failure-recovery processes.These findings could help clarify the system recovery mechanism and enable better design of networked systems with high resilience.

A Non-parametric Gradient-Based Shape Optimization Approach for Solving Inverse Problems in Directed Self-Assemblyof Block Copolymers

We consider the inverse problem of finding guiding pattern shapes that result in desired self-assembly morphologies of block copolymer melts.Specifically,we model polymer selfassembly using the self-consistent field theory and derive,in a non-parametric setting,the sensitivity of the dissimilarity between the desired and the actual morphologies to arbitrary perturbations in the guiding pattern shape.The sensitivity is then used for the optimization of the confining pattern shapes such that the dissimilarity between the desired and the actual morphologies is minimized.The efficiency and robustness of the proposed gradient-based algorithm are demonstrated in a number of examples related to templating vertical interconnect accesses(VIA).

Formation mechanism of inherent spatial heterogeneity of microstructure and mechanical properties of NiTi SMA prepared by laser directed energy deposition

Ni51Ti49 at.%bulk was additively manufactured by laser-directed energy deposition(DED)to reveal the microstructure evolution,phase distribution,and mechanical properties.It is found that the localized remelting,reheating,and heat accumulation during DED leads to the spatial heterogeneous distribution of columnar crystal and equiaxed crystal,a gradient distribution of Ni4Ti3 precipitates along the building direction,and preferential formation of Ni4Ti3 precipitates in the columnar zone.The austenite transformation finish temperature(Af)varies from-12.65℃(Z=33 mm)to 60.35℃(Z=10 mm),corresponding to tensile yield strength(σ0.2)changed from 120±30 MPa to 570±20 MPa,and functional properties changed from shape memory effect to superelasticity at room temperature.The sample in the Z=20.4 mm height has the best plasticity of 9.6%and the best recoverable strain of 4.2%.This work provided insights and guidelines for the spatial characterization of DEDed NiTi.

Effect of wire-arc directed energy deposition on the microstructural formation and age-hardening response of the Mg-9Al-1Zn(AZ91)alloy

In recent years,wire-arc directed energy deposition(wa DED),which is also commonly known as wire-arc additive manufacturing(WAAM),has emerged as a promising new fabrication technique for magnesium alloys.The major reason for this is the possibility of producing parts with a complex geometry as well as a fine-grained microstructure.While the process has been shown to be applicable for Mg-Al-Zn alloys,there is still a lack of knowledge in terms of the influence of the WAAM process on the age-hardening response.Consequently,this study deals with the aging response of a WAAM AZ91 alloy.In order to fully understand the mechanisms during aging,first,the as-built condition was analyzed by means of high-energy X-ray diffraction(HEXRD)and scanning electron microscopy.These investigations revealed a finegrained,equiaxed microstructure with adjacent areas of alternating Al content.Subsequently,the difference between single-and double-step aging as well as conventional and direct aging was studied on the as-built WAAM AZ91 alloy for the first time.The aging response during the various heat treatments was monitored via in situ HEXRD experiments.Corroborating electron microscopy and hardness studies were conducted.The results showed that the application of a double-step aging heat treatment at 325℃with pre-aging at 250℃slightly improves the mechanical properties when compared to the single-step heat treatment at 325℃.However,the hardness decreases considerably after the pre-aging step.Thus,aging at lower temperatures is preferable within the investigated temperature range of 250-325℃.Moreover,no significant difference between the conventionally aged and directly aged samples was found.Lastly,the specimens showed enhanced precipitation kinetics during aging as compared to cast samples.This could be attributed to a higher amount of nucleation sites and the particular temperature profile of the solution heat treatment.

Percolation transitions in edge-coupled interdependent networks with directed dependency links

We propose a model of edge-coupled interdependent networks with directed dependency links(EINDDLs)and develop the theoretical analysis framework of this model based on the self-consistent probabilities method.The phase transition behaviors and parameter thresholds of this model under random attacks are analyzed theoretically on both random regular(RR)networks and Erd¨os-Renyi(ER)networks,and computer simulations are performed to verify the results.In this EINDDL model,a fractionβof connectivity links within network B depends on network A and a fraction(1-β)of connectivity links within network A depends on network B.It is found that randomly removing a fraction(1-p)of connectivity links in network A at the initial state,network A exhibits different types of phase transitions(first order,second order and hybrid).Network B is rarely affected by cascading failure whenβis small,and network B will gradually converge from the first-order to the second-order phase transition asβincreases.We present the critical values ofβfor the phase change process of networks A and B,and give the critical values of p andβfor network B at the critical point of collapse.Furthermore,a cascading prevention strategy is proposed.The findings are of great significance for understanding the robustness of EINDDLs.

Directed Acyclic Graph Blockchain for Secure Spectrum Sharing and Energy Trading in Power IoT

Peer-to-peer(P2P)spectrum sharing and energy trading are promising solutions to locally satisfy spectrum and energy demands in power Internet of Things(IoT).However,implementation of largescale P2P spectrum sharing and energy trading confronts security and privacy challenges.In this paper,we exploit consortium blockchain and Directed Acyclic Graph(DAG)to propose a new secure and distributed spectrum sharing and energy trading framework in power IoT,named spectrum-energy chain,where a set of local aggregators(LAGs)cooperatively confirm the identity of the power devices by utilizing consortium blockchain,so as to form a main chain.Then,the local power devices verify spectrum and energy micro-transactions simultaneously but asynchronously to form local spectrum tangle and local energy tangle,respectively.Moreover,an iterative double auction based micro transactions scheme is designed to solve the spectrum and energy pricing and the amount of shared spectrum and energy among power devices.Security analysis and numerical results illustrate that the developed spectrum-energy chain and the designed iterative double auction based microtransactions scheme are secure and efficient for spectrum sharing and energy trading in power IoT.

A Secure Microgrid Data Storage Strategy with Directed Acyclic Graph Consensus Mechanism

The wide application of intelligent terminals in microgrids has fueled the surge of data amount in recent years.In real-world scenarios,microgrids must store large amounts of data efficiently while also being able to withstand malicious cyberattacks.To meet the high hardware resource requirements,address the vulnerability to network attacks and poor reliability in the tradi-tional centralized data storage schemes,this paper proposes a secure storage management method for microgrid data that considers node trust and directed acyclic graph(DAG)consensus mechanism.Firstly,the microgrid data storage model is designed based on the edge computing technology.The blockchain,deployed on the edge computing server and combined with cloud storage,ensures reliable data storage in the microgrid.Secondly,a blockchain consen-sus algorithm based on directed acyclic graph data structure is then proposed to effectively improve the data storage timeliness and avoid disadvantages in traditional blockchain topology such as long chain construction time and low consensus efficiency.Finally,considering the tolerance differences among the candidate chain-building nodes to network attacks,a hash value update mechanism of blockchain header with node trust identification to ensure data storage security is proposed.Experimental results from the microgrid data storage platform show that the proposed method can achieve a private key update time of less than 5 milliseconds.When the number of blockchain nodes is less than 25,the blockchain construction takes no more than 80 mins,and the data throughput is close to 300 kbps.Compared with the traditional chain-topology-based consensus methods that do not consider node trust,the proposed method has higher efficiency in data storage and better resistance to network attacks.

Fundamental Concepts behind the Development of Gamma-Ray, Directed Energy Sources

We discuss novel advanced concepts suitable for the practical design of gamma-ray sources of directed energy. One concept is based on the self-channeling of a powerful optical laser in a gas within a metal tube. Another concept employs a direct excitation of a quadrupole nuclear level by a powerful optical laser. The third concept is based on the process of a high-order harmonic generation by an x-ray laser. All three concepts can be used for designing gamma-ray lasers that would have significant advantages over x-ray lasers. First, missile defense systems employing gamma-ray lasers would be weather independent. Second, the gamma-ray laser radiation can penetrate through the sand, which could be suspended in the air in a desert either naturally (due to strong winds) or artificially (as a protective “shield”). Besides, the first out of the three concepts can beemployed for creating non-laser gamma-ray sources of directed energy to be used for detecting stored radioactive materials, including the radioactive materials carried by an aircraft or a satellite. Last but not least: these concepts can be also used for remotely destroying biological and chemical weapons as a preemptive strike or during its delivery phase, as well as for distinguishing a nuclear warhead from decoy warheads. Thus, the defense capabilities of the proposed gamma-ray lasers can save numerous lives.

On (t, r) Broadcast Domination of Directed Graphs

A dominating set of a graph G is a set of vertices that contains at least one endpoint of every edge on the graph. The domination number of G is the order of a minimum dominating set of G. The (t, r) broadcast domination is a generalization of domination in which a set of broadcasting vertices emits signals of strength t that decrease by 1 as they traverse each edge, and we require that every vertex in the graph receives a cumulative signal of at least r from its set of broadcasting neighbors. In this paper, we extend the study of (t, r) broadcast domination to directed graphs. Our main result explores the interval of values obtained by considering the directed (t, r) broadcast domination numbers of all orientations of a graph G. In particular, we prove that in the cases r = 1 and (t, r) = (2, 2), for every integer value in this interval, there exists an orientation of G which has directed (t, r) broadcast domination number equal to that value. We also investigate directed (t, r) broadcast domination on the finite grid graph, the star graph, the infinite grid graph, and the infinite triangular lattice graph. We conclude with some directions for future study.

Cytochrome P450 Directed Prodrug Activation Therapy in Research of Cancer Enzymology

Cancer enzymology is a promising filiation of bio-medical sciences. In thepast decades, enzymes, such as GST(glutathione S-transferase) , PKC(protein kinase C) , Topo(DNAtopoisomerases), TK(tyrosine kinase), CD (bacterial cytosine deaminase), CPG2(carboxypeptidase G2) ,and PNP (purine nucleoside phosphorylase), have been known to bear close relations to cancer. Theirspecific expression and influence on the process of tumor initiation, promotion and progressionattract scientists to apply them as a biochemical marker of certain malignant tumor, a predictor ofresponse in cancer chemotherapy; to apply them to drug design, tumor prevention and as adjuvant toradiotherapy or surgery.

DIRECTED HYPERGRAPH THEORY AND DECOMPOSITION CONTRACTION METHOD

A new branch of hypergraph theory-directed hyperaph theory and a kind of new methods-dicomposition contraction(DCP, PDCP and GDC) methods are presented for solving hypernetwork problems.lts computing time is lower than that of ECP method in several order of magnitude.

CONVERGENCE ANALYSIS AND MRALLEL IMPLEMENTION FOR THE DIRECTEDGRAPH -ALGORITHM

In this paper we discuss the convergence of the directed graph-algorithm for solving a kind of optimization problems where the objective and subjective functions are all separable, and the parallel implementation process for the directed graph -algorithm is introduced.

Search for Directed Networks by Different Random Walk Strategies

A comparative study is carried out on the effciency of five different random walk strategies searching on directed networks constructed based on several typical complex networks.Due to the difference in search effciency of the strategies rooted in network clustering,the clustering coeFfcient in a random walker's eye on directed networks is defined and computed to be half of the corresponding undirected networks.The search processes are performed on the directed networks based on Erd(o)s-Rényi model,Watts-Strogatz model,Barabási-Albert model and clustered scale-free network model.It is found that self-avoiding random walk strategy is the best search strategy for such directed networks.Compared to unrestricted random walk strategy,path-iteration-avoiding random walks can also make the search process much more effcient.However,no-triangle-loop and no-quadrangle-loop random walks do not improve the search effciency as expected,which is different from those on undirected networks since the clustering coefficient of directed networks are smaller than that of undirected networks.

Existence of Almost Resolvable Directed 7-Cycle Systems

Let ARDkCS（v） denote an almost resolvable directed k-cycle system of order v. It is clear that a necessary condition for the existence of an ARDkCS（v） is v=1（mod k）. For k：3,4,5 and 6, the existence of an ARDkCS （v） had been completely solved. This paper shows that there exists an ARD7CS（v） if and only if v≡1 （rood 7） and v≥8.

Average Convergence for Directed&Undirected Graphs in Distributed Systems

Consensus control of multi-agent systems is an innovative paradigm for the development of intelligent distributed systems.This has fascinated numerous scientific groups for their promising applications as they have the freedom to achieve their local and global goals and make their own decisions.Network communication topologies based on graph and matrix theory are widely used in a various real-time applications ranging from software agents to robotics.Therefore,while sustaining the significance of both directed and undirected graphs,this research emphases on the demonstration of a distributed average consensus algorithm.It uses the harmonic mean in the domain of multi-agent systems with directed and undirected graphs under static topologies based on a control input scheme.The proposed agreement protocol focuses on achieving a constant consensus on directional and undirected graphs using the exchange of information between neighbors to update their status values and to be able to calculate the total number of agents that contribute to the communication network at the same time.The proposed method is implemented for the identical networks that are considered under the directional and non-directional communication links.Two different scenarios are simulated and it is concluded that the undirected approach has an advantage over directed graph communication in terms of processing time and the total number of iterations required to achieve convergence.The same network parameters are introduced for both orientations of the communication graphs.In addition,the results of the simulation and the calculation of various matrices are provided at the end to validate the effectiveness of the proposed algorithm to achieve consensus.

Signed Directed Graph and Qualitative Trend Analysis Based Fault Diagnosis in Chemical Industry

In the past 30 years,signed directed graph(SDG) ,one of the qualitative simulation technologies,has been widely applied for chemical fault diagnosis.However,SDG based fault diagnosis,as any other qualitative method,has poor diagnostic resolution.In this paper,a new method that combines SDG with qualitative trend analysis(QTA) is presented to improve the resolution.In the method,a bidirectional inference algorithm based on assumption and verification is used to find all the possible fault causes and their corresponding consistent paths in the SDG model.Then an improved QTA algorithm is used to extract and analyze the trends of nodes on the consis-tent paths found in the previous step.New consistency rules based on qualitative trends are used to find the real causes from the candidate causes.The resolution can be improved.This method combines the completeness feature of SDG with the good diagnostic resolution feature of QTA.The implementation of SDG-QTA based fault diagno-sis is done using the integrated SDG modeling,inference and post-processing software platform.Its application is illustrated on an atmospheric distillation tower unit of a simulation platform.The result shows its good applicability and efficiency.