Microstructure and electrochemical corrosion behavior of selective laser melted Ti−6Al−4V alloy in simulated artificial saliva

Ti−6Al−4V alloy was fabricated via selective laser melting(SLM)to improve its corrosion resistance for implant.The microstructure and electrochemical corrosion behavior were investigated using scanning electron microscopy(SEM),electron backscatter diffraction(EBSD),transmission electron microscopy(TEM),electrochemical test and contact angle test.It can be found that the as-selective laser melted(as-SLMed)Ti−6Al−4V alloys showβcolumnar microstructure in building direction and nearly circular checkerboard microstructure in scanning direction,while the wrought and wrought+HT samples exhibit equiaxed microstructure.The as-SLMed Ti−6Al−4V alloy exhibits better corrosion resistance than the wrought and wrought+HT samples due to hydrophobicity,high grain boundary density and uniform distribution of alloying elements in simulated artificial saliva at 37℃.

Effects of Mg content on pore structure and electrochemical corrosion behaviors of porous Al-Mg alloys

Porous Al-Mg alloys with different nominal compositions were successfully fabricated via elemental powder reactive synthesis, and the phase composition, pore structure, and corrosion resistance were characterized with X-ray diffractometer, scanning electron microscope and electrochemical analyzer. The volume expansion ratio, open porosity and corrosion resistance in 3.5%(mass fraction) Na Cl aqueous solution of the alloys increase at first and then decrease with the increase of Mg content. The maxima of volume expansion ratio and open porosity are 18.3% and 28.1% for the porous Al-56%Mg(mass fraction) alloy, while there is the best corrosion resistance for the porous Al-37.5% Mg(mass fraction) alloy. The pore formation mechanism can be explained by Kirkendall effect, and the corrosion resistance can be mainly affected by the phase composition for the porous Al-Mg alloys. They would be of the potential application for filtration in the chloride environment.

Electrochemical Corrosion Behavior and Mechanical Response of Selective Laser Melted Porous Metallic Biomaterials

The porous metallic biomaterials have attracted significant attention for implants because their lower young's modulus matches the human bones, which can eliminate the stress shielding effect and facilitate the growth of bone tissue cells. The porous metallic biomaterials fabricated by selective laser melting (SLM) have broad prospects, but the surface of the SLM-built porous structure has been severely adhered with unmelted powders, which affects the forming accuracy and surface quality. The porous metallic biomaterials face the corrosion problem of complex body fluid environments during service, so their corrosion resistance in the human body is extremely important. The surface quality will affect the corrosion resistance of the porous metallic biomaterials. Therefore, it is necessary to study the effect of post-treatment on the corrosion resistance of SLMed samples. In this work, the mechanical response and the electrochemical corrosion behavior in simulated body fluid of diamond and pentamode metamaterials Ti-6Al-4V alloy fabricated by SLM before and after sandblasting were studied. After sandblasting, the mechanical properties of the two porous metallic biomaterials were slightly improved, and the self-corrosion potential and pitting potential were more negative;meanwhile, the self-corrosion current density and passive current density increased, indicating that its corrosion performance decreased, and the passive film stability of sandblasted samples got worse.

Microstructure Characteristic and Electrochemical Corrosion Behavior of Surface Nano-crystallization Modified Carbon Steel

The surface nano-crystallization （SNC） of carbon steel was achieved via a high-speed rotating wire-brush- ing process. Microstructure characteristics of SNC steel were systematically studied. The SNC steel surface exhibited marked deformed plastic flows and high surface roughness. Due to the accumulated strains, a deformed gradient lay er with thickness of 40-50 μm was produced, and the grain size of the topmost zone was about 50-100 nm. X-ray photoelectron spectroscopy （XPS） analysis indicated that enhanced Fe oxides and Cr oxides were generated. Electrochemical corrosion tests, including open circuit potential （OCP）, electrochemical impendence spectroscopy （EIS）, potentiodynamic polarization （PDP） and potentiostatic polarization （PP） were conducted to study the corrosion be- havior of SNC steel in 3.5 mass% NaC1 solution, where an improved corrosion resistance was observed. The resulted improvement resulted from the dominated positive effects （the attached Cr alloying element and enhanced oxide film） against the negative effects （the higher roughness and the improved corrosion activity of surface microstructure）.

Superior corrosion resistance and corrosion mechanism of dual-main-phase (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M magnets in different solutions

The electrochemical corrosion behavior of both (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M sintered magnets prepared with dual-main-phase method and N45-type magnets was studied in 3.5 wt% NaCl,1.1 wt% NaH_(2)PO_(4),and 2.5 wt% NaOH solutions,respectively.The (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M sintered magnets perform superior corrosion resistance than N45-type magnets in the tested solutions.In general,two kinds of magnets exhibit the best corrosion resistance property in 2.5 wt% NaOH solution,while the worst in 3.5 wt% NaCl solution.Microstructures of samples before and after corrosion were investigated.With the addition of Ce by means of dual-main-phase method,which is conducive to facilitating low-temperature sintering and grain refinement,uniform grain size and(Nd,Ce)-rich phase distribution form,give rise to narrow and thin corrosion channels.Moreover,the corrosion rate of the(Nd,Ce)-rich phase is lower than that of Nd-rich one.Acco rdingly,corro sion re sistance of (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M sintered magnet is superior when compared with the commercial N45-type magnet which has comparable magnetic properties.

Corrosion Behavior of Rusted 550 MPa Grade Offshore Platform Steel

The corrosion behavior of a rusted 550 MPa grade offshore platform steel in Clcontaining environment was investigated.The results revealed that the corrosion process can be divided into initial stage in which corrosion rate increased with accumulation of corrosion products and later stage in which homogeneous and compact rust layer started to protect steel substrate out of corrosion mediums.On the contrary,structural analysis of rust layers by X-ray diffraction showed that α-FeOOH increased from 1.3% to 3.6% and the Fe3O4 increased from 1.0% to 1.5% while γ-FeOOH reduced slightly according to corrosion time increased from 30 cycles to 73 cycles.The results of electron probe microanalysis indicated that Cr concentrated mainly in the inner region of the rust,inner/outer interface especially,whereas Ni and Cu were uniformly distributed all over the rust after 73 corrosion cycles.According to electrochemical measurements,it was found that the corrosion rate of rusted steel reduced from 0.61 mm/a after 45 cycles to 0.34 mm/a after 85 cycles,44.3% reduction approximately,and Rrust values increased with increment of corrosion time.Therefore,formation of compact inner rust layer and enrichment of Cr are important to improve corrosion resistance of offshore platform steel.

Role of late transition metals on pitting resistance of Zr-Ti-(Cu, Ni,Co)-Al bulk metallic glasses in 0.6 M NaCl aqueous solution

Four quanternary Zr-based bulk metallic glasses（BMGs）were selected,including the Zr_（46）Ti_2Cu_（45）Al_7,Zr_（61）Ti_2Cu_（25）Al_（12）,Zr_（55）Ti_4Ni_（22）Al_（19）and Zr_（55）Ti_2Co_（28）Al_（15）,due to their robust glass-forming ability and containing a single species of late transition metal（LTM）in compositions.Their pitting resistances in 0.6 M Na Cl aqueous solution were investigated to examine the role of LTM elements in the alloys,with electrochemical measurements,surface morphology observation and x-ray photoelectron spectrometry analysis.It is shown that in comparision with two Cu-bearing BMGs,Zr_（55）Ti_4Ni_（22）Al_（19）and Zr_（55）Ti_2Co_（28）Al_（15）BMGs exhibited significantly superior resistance to pitting.Zr_（61）Ti_2Cu_（25）Al_（12）,Zr_（55）Ti_4Ni_（22）Al_（19）and Zr_（55）Ti_2Co_（28）Al_（15）BMGs manifested distinct passivation behaviour,because of the formation of surface passive film mainly comprising of Zr O_2,Ti O_2and Al_2O_3.However,no significant differences in the electrochemical resistive properties and thicknesses of passive films were found between Zr_（61）Ti_2Cu_（25）Al_（12）and Zr_（55）Ti_4Ni_（22）Al_（19）BMGs.Nevertheless,at the passive film/metal interface,copper enrichment took place in Zr_（61）Ti_2Cu_（25）Al_（12）,whereas the nickel was slightly deficient at the interface in Zr_（55）Ti_4Ni_（22）Al_（19）.During pitting propagation,selective dissolution of the zirconium,titanium and aluminum over the copper took place in Zr_（61）Ti_2Cu_（25）Al_（12）,but it was not the case in Zr_（55）Ti_4Ni_（22）Al_（19）.For the two Cu-bearing BMGs,reduction of passive base metal elements in composition resulted in local selective dissolution,even absence of the passivation.