KEY TECHNIQUES IN R&D OF OUT-SIZE EXTRUSION PRESS WITH OIL-DRIVEN DOUBLE ACTION

A modem design method, in which traditional design formulas are conjoined with numerical simulation and optimization, is successfully used to design the out-size extrusion flame precisely so that the press cost can be saved. A new technology used for decompressing by a multi-steps dynamical mode is put forward, which makes it possible to decompress the large flow-volume high-pressure oil in the main cylinders. In addition, a method for realizing the fixed mandrel process by hydraulic support is proposed and its control equation is established. Pre-tightening frame tests are carried out by over-operating pressure on 100 MN aluminium extrusion press with oil-driven double action, which is developed based on the above key techniques and is the largest press so far in the world, and the results show that the frame structure designed is reasonable and reliable, and the modem design method used is an useful tool for designing large and out-size heavy plastic forming machinery. The results of decompressing curve in main cylinder and noise inspection indicate that multi-steps dynamical mode for decompressing the large flow-volume high pressure oil is valid and reliable. Meanwhile, the fixed mandrel process is well realized based on the control equation. These key techniques have been used in the development of 125 MN aluminium extrusion press with oil-driven double action.

Properties inhomogeneity of AM60 magnesium alloy processed by cyclic extrusion compression angular pressing followed by extrusion

A new severe plastic deformation(SPD)technique for improvement of the metallurgical properties of the magnesium alloys is presented.In this process,a cyclic extrusion compression angular pressing(CECAP)process is followed by an extrusion step in the outlet playing the role of additional back pressure.Therefore,more uniform and enhanced mechanical properties are expected in comparison with equal channel angular pressing(ECAP).In order to evaluate the effectiveness and capabilities of this new method,an AM60 magnesium alloy was processed.Finite element results exhibited a significant increase in strain values as well as uniform strain distribution for the new method.In addition,~110%increase in compressive stress was observed in new method compared to the conventional ECAP.Experimental results revealed a noticeable increase in the hardness and strength of the specimens processed by the new technique as a result of the formation of finer grains and more homogeneous microstructure with good distribution of refinedβ-phase along the boundaries.It may be concluded that the new process is very promising for future magnesium alloy products.

Deformation Behavior and Microstructure Evolution during Equal Channel Angular Pressing of Pure Aluminum

The deformation behavior of equal channel angular pressing(ECAP)was discussed by using plasticity method.The node mapping method is employed to realize the analysis of multi-pass ECAP by using three-dimensional FEM methods for pure aluminum.The single-pass ECAP is a non-uniform shear deformation process in the cross-section of the workpiece.The uniform deformation processing routes are obtained during multi-pass ECAP process.In addition,the density of dislocations and defects of crystal lattice are also largely changed for different processing routes.The grain microstructure is gradually refined with the increase of the pressing passes.The grains and their distribution obtained by route Bc are more useful for producing the material with high angle grain boundaries.The grain microstructure of the cross section of the pressed material decreases with the increase of strain,and some grains exhibit transformed grain boundary(PTB)fringes.The dislocation density in the grain decreases,and the grain boundary presents equiaxed distribution.

THERMAL DEBINDING OF A NEW BINDER

The thermal debinding of new binder in cemented carbide's extruding compacts and its debinding mechanism have been studied here. When the low molecular mass components (LMMC) in these new binder systems are changed, their thermogravimetric analysis (TGA) curves are very different. As the paraffin wax is the main LMMC, the new binder has been removed in two different temperature zones; while the temperature is at 240 ℃, the LMMC have been almost totally debinded. When a kind of short time polymer X is the main LMMC, there are no zones of low temperature debinding in the TGA curves. The differential thermal analysis curves show that a new single phase microstructural material composing with X and polymer A has been made in these cases.

Development of manufacturing technology on WC-Co hardmetals

Hardmetals are tungsten carbide(WC)-based composites,which are made of WC as a hard phase and transition metals such as Co,Fe,or/and Ni as ductile binder matrices.Their properties can be mainly tailored through the grain sizes of the sintered carbides and the amount of metallic binder.As successful tool materials,hardmetals are widely applied in metal cutting,wear applications,chipless forming,stoneworking,wood,and plastic working.In 2017,about two-thirds of tungsten consumption(including recycled materials)were produced for hardmetals in the world.This paper briefly introduces the development of manufacturing technology on WC-Co hardmetals from three aspects:powder preparation,bulk densifica-tion,and performance characterization.Two special WC-Co hardmetals are also described:cobalt-enrichment zone(CEZ)hardmetals,and binderless hardmetals.Furthermore,the development prospects for manufacturing techniques of hardmetals are also presented in the end.