Dynamic experiments on flocculation and sedimentation of argillized ultrafine tailings using fly-ash-based magnetic coagulant

In order to accelerate the sedimentation of super-large-scale argillized ultrafine tailings with bad features such as low settling velocity, muddy overflow water, and large flocculant dosage, a fly-ash-based magnetic coagulant （FAMC） was used in a dynamic experimental device. To obtain the best possible combination of the impact factors （magnetic intensity, FAMC dosage, flocculant dosage, and feed speed） for minimum overflow turbidity, a response surface methodology test coupled with a four-factor five-level central composite design was conducted. The synergy mechanism of FAMC and flocculant was analyzed based on the potential measurement and scanning electron microscopy. The results show that the flocculant dosage, overflow turbidity, and solid content can be reduced by 50%, 90%, and 80%, while the handling capacity per unit and efficiency of backfill and dry stacking can be promoted by 20%, 17%, and 13%, respectively, with a magnetic intensity of 0.3 T, FAMC dosage of 200 mL/t, flocculant dosage of 30 g/t, and feed speed of 0.6 t/（m^2·h）. Therefore, synergy of FAMC and flocculant has obvious efficiency in saving energy and protecting the environment by allowing 70×10^6 t/a of argillized ultrafine tailings slurry to be disposed safely and efficiently with a cost saving of more than 53×106 Yuan/a, which gives it great promise for use in domestic and foreign mines.

Influence of coarse tailings on flocculation settlement

The composition of tailings particles in mines plays a key role in the flocculation settlement of slurries.To study the influence of coarse particle tailings(CPTs)on the flocculation settlement of tailings slurries(TSs),static flocculent settling tests,scanning electron microscopy observations,and laser particle size analyses were conducted using the tailings obtained from a copper mine.The results demonstrate that(i)in the accelerated and free settling process,CPTs did not directly settle at the bottom of graduated cylinders;instead,they were netted by the flocculent structures(FSs)and settled together more quickly.The CPTs accelerate the rapid settlement of TSs;the acceleration effect is more obvious when the CPTs content is greater than 50 wt%.(ii)The most appropriate flocculant unit consumption(FUC)is 20 g·t-1,and no substantial increase is observed in the flocculant settling velocity with an increase in the flocculant because the effective FSs did not substantially change and thus did not lead to a notable increase in the settling velocity of the solid–liquid interface(SLI).(iii)In the effective settling space of the thickening facility,free water quickly flowed from the pores of FSs,which is reflected in the period from 0 to 1 min.

Flocculation properties of cohesive fine-grained sediment in the Three Gorges Reservoir under variable turbulent shear

Sediment flocculation is a key process for the deposition of fine-grained sediments in the Three Gorges Reservoir(TGR)of China.Sediment flocculation influences the evolution of the river regime,but also hampers the smooth navigation in the long term.However,the flocculation process and its controlling factors are poorly understood.We experimentally determined the flocculation properties of cohesive sediment of samples from the TGR(predominantly a mixture of clay and silt)over a range of turbulent shear rates and sediment concentrations.The experiments were conducted in an almost isotropic turbulence field,which was simulated by an array of horizontal oscillating grids in a water tank.Sediment flocculation was recorded by a camera and investigated by image analysis.Our new data indicate that flocculation is generally a response in equilibrium median floc size(d_(f,50))to the increase of the shear rate G.The peak value is attained at G=16.5 s^(-1),where d_(f,50) is 81.3μm(for the suspended sediment concentration(ssc)=0.4 g/L)and 107μm(for ssc=0.7 g/L),respectively.At low shear rates(G<16.5 s^(-1)),the equilibrium floc sizes d_(f,50) increase with rising shear rate G and isinversely related to the Kolmogorov micro length scale η.We attribute this variability to an insufficient deposition time of the sediment flocs in the water tank.Settling velocities,calculated from our experimental data of the floc sizes,are almost consistent with in-situ measured settling velocities,and are ten times larger than the terminal settling velocity of primary particles as calculated from Stokes'law.