Effects of welding parameters and post-heat treatment on mechanical properties of friction stir welded AA2195-T8 Al-Li alloy

In this study, the effects of main welding parameters （rotation speed （ω） and welding speed （υ）） on the microstructure, micro-hardness distribution and tensile properties of friction stir welded （FSW） 2195-T8 Al-Li alloy were investigated. The effects of T6 post-treatments at different solution and aging conditions on the mechanical properties and microstructure characteristics of the FSW joints were also investigated. The results show that with increasing to and v, both strength and elongation of the joints increase first, and then decrease with further increase of ω and υ. All the joints under varied welding parameters show significant strength loss, and the strength reaches only 65% of the base metal, The effect of T6 post-heat treatment on the mechanical properties of the joints depends on the solution and aging conditions. Two heat treatment processes （480 ℃×0.5 h quenching＋ 180 ℃× 12 h, 520 ℃× 0.5 h quenching＋ 180 ℃×12h aging） are found to increase the joint strength. Furthermore, low temperature quenching （480℃） is more beneficial to the joint strength. The joint strength can reach 85% of the base metal. Whereas both low temperature aging （140 ℃× 56h） and stepped aging （ 100 ℃× 12 h ＋ 180 ℃× 3 h） processes decrease the joint strength. After heat treatment all the joints show decreased ductility due to the obvious grain coarsening in the nugget zone （NZ） and thermo-mechanically affected zone （TMAZ）.

Energy flow characteristics of friction-induced nonlinear vibrations in a water-lubricated bearing-shaft coupled system

Based on the energy flow theory of nonlinear dynamical system,the stabilities,bifurcations,possible periodical/chaotic motions of nonlinear water-lubricated bearing-shaft coupled systems are investigated in this paper.It is revealed that the energy flow characteristics around the equlibrium point of system behaving in the three types with different friction-para-mters.(a)Energy flow matrix has two negative and one positive energy flow factors,constructing an attractive local zero-energy flow surface,in which free vibrations by initial disturbances show damped modulated oscillations with the system tending its equlibrium state,while forced vibrations by external forces show stable oscillations,(b)Energy flow matrix has one negative and two positive energy flow factors,spaning a divergence local zero-energy flow surface,so that the both free and forced vibrations are divergence oscillations with the system being unstable,(c)Energy flow matrix has a zero-energy flow factor and two opposite factors,which constructes a local zero-energy flow surface dividing the local phase space into stable,unstable and central subspace,and the simulation shows friction self-induced unstable vibrations for both free and forced cases.For a set of friction parameters,the system behaves a periodical oscillation,where the bearing motion tends zero and the shaft motion reaches a stable limit circle in phase space with the instant energy flow tending a constant and the time averaged one tending zero.Numerical simulations have not found any possible chaotic motions of the system.It is discovered that the damping matrices of cases(a),(b)and(c)respectively have positive,negative and zero diagonal elements,resulting in the different dynamic behavour of system,which gives a giderline to design the water-lubricated bearing unit with expected performance by adjusting the friction parameters for applications.

Active Disturbance Rejection Control for PMLM Servo System in CNC Machining

Uncertain friction is a key factor that influences the accuracy of servo system in CNC machine.In this paper,based on the principle of Active Disturbance Rejection Control(ADRC),a control method is proposed,where both the extended state observer(ESO) and the reduced order extended state observer(RESO) are used to estimate and compensate for the disturbance.The authors prove that both approaches ensure high accuracy in theory,and give the criterion for parameters selection.The authors also prove that ADRC with RESO performs better than that with ESO both in disturbance estimation and tracking error.The simulation results on CNC machine show the effectiveness and feasibility of our control approaches.