Study of energy-efficient heat resistance and cooling technology for high temperature working face with multiple heat sources in deep mine

In the present research,we proposed a scheme to address the issues of severe heat damage,high energy consumption,low cooling system efficiency,and wastage of cold capacity in mines.To elucidate the seasonal variations of environmental temperature through field measurements,we selected a high-temperature working face in a deep mine as our engineering background.To enhance the heat damage control cability of the working face and minimize unnecessary cooling capac-ity loss,we introduced the multi-dimensional heat hazard prevention and control method called"Heat source barrier and cooling equipment".First,we utilize shotcrete and liquid nitrogen injection to eliminate the heat source and implemented pressure equalization ventilation to disrupt the heat transfer path,thereby creating a heat barrier.Second,we establish divi-sional prediction models for airflow temperature based on the variation patterns obtained through numerical simulation.Third,we devise the location and dynamic control strategy for the cooling equipment based on the prediction models.The results of field application show that the heat resistance and cooling linkage method comply with the safety requirement throughout the entire mining cycle while effectively reducing energy consumption.The ambient temperature is maintained below 30℃,resulting in the energy saving of 10%during the high-temperature period and over 50%during the low-temperature period.These findings serve as a valuable reference for managing heat damage in high-temperature working faces.

Analysis and control of hydraulic support stability in fully-mechanized longwall face to the dip with great mining height

The working condition of the hydraulic support in working face can be divided into three kinds of situations in the following： roof fall and col,lapse with cavity, advancing support and supporting. Took single support with four-pole in Iongwall face to the dip as research object, control method was studied to avoid support instability in three situations mentioned above. Based on these researches, the major factors of influencing on support stability and its controlling measures were put forward. According to specific conditions of working face 1215（3）, which is fully-mechanized and Iongwall face to the dip with great mining height in Zhangji Coal Mine, Huainan Mining Group, the effective measures was taken to control supports stability..

Mechanism of rock burst caused by fracture of key strata during irregular working face mining and its prevention methods

To study the occurrence mechanism of rock burst during mining the irregular working face,the study took irregular panel 7447 near fault tectonic as an engineering background.The spatial fracture characteristic of overlying strata was analyzed by Winkler elastic foundation beam theory.Furthermore,the influence law of panel width to suspended width and limit breaking span of key strata were also analyzed by thin plate theory.Through micro-seismic monitoring,theoretical analysis,numerical simulation and working resistance of support of field measurement,this study investigated the fracture characteristic of overlying strata and mechanism of rock burst in irregular working face.The results show that the fracture characteristic of overlying strata shows a spatial trapezoid structure,with the main roof being as an undersurface.The fracture form changes from vertical‘‘O-X"type to transverse‘‘O-X"type with the increase of trapezoidal height.From the narrow mining face to the wide mining face,the suspended width of key strata is greater than its limit breaking width,and a strong dynamic load is produced by the fracture of key strata.The numerical simulation and micro-seismic monitoring results show that the initial fracture position of key strata is close to tailgate 7447.Also there is a high static load caused by fault tectonic.The dynamic and static combined load induce rock burst.Accordingly,a cooperative control technology was proposed,which can weaken dynamic load by hard roof directional hydraulic fracture and enhance surrounding rock by supporting system.

A forecasting and forewarning model for methane hazard in working face of coal mine based on LS-SVM

To improve the precision and reliability in predicting methane hazard in working face of coal mine, we have proposed a forecasting and forewarning model for methane hazard based on the least square support vector (LS-SVM) multi-classifier and regression machine. For the forecasting model, the methane concentration can be considered as a nonlinear time series and the time series analysis method is adopted to predict the change in methane concentration using LS-SVM regression. For the forewarning model, which is based on the forecasting results, by the multi-classification method of LS-SVM, the methane hazard was identified to four grades: normal, attention, warning and danger. According to the forewarning results, corresponding measures are taken. The model was used to forecast and forewarn the K9 working face. The results obtained by LS-SVM regression show that the forecast- ing have a high precision and forewarning results based on a LS-SVM multi-classifier are credible. Therefore, it is an effective model building method for continuous prediction of methane concentration and hazard forewarning in working face.

Spatial-temporal variation features and law of gas concentration in the fully mechanized working face under the condition of intermittent ventilation

Based on the fluid mechanics and mass transfer theory,a mathematical model of the spatial-temporal variation of gas was derived to avoid the gas accident caused by the main fan stopping ventilation under the condition of intermittent ventilation in the tunnel.According to the actual parameters of the tunnel,a numerical calculation model was established.The spatial-temporal variation of gas concentration in the fully mechanized working face under the condition of intermittent ventilation was calculated by using the commercial package Fluent,and the correctness of the calculated results was verified by the actual monitoring data of the mine.Firstly,the gas concentration was calculated under different wind velocities at driving face in coal tunnel,and the result showed that the gas can be carried effectively by the wind when the wind velocity is about 1.8 m/s.Secondly,the distributions of wind velocity and gas concentration at driving face were studied at 1.8 m/s,and the result showed the gas concentration increased gradually with the distance close to the outlet,but the gas concentration almost kept constant at the height of driving face.Thirdly,the distribution of gas concentration was investigated with time after the ventilation was stopped and restarted,respectively.The gas concentration of test point gradually increased with the increment of downtime,when the downtime was 40 min,the gas concentration of test point 3 reached the maximum value.The gas concentration increased gradually and reached the maximum after10 min of restart,then sharply decreased and kept constant.

Support-surrounding rock relationship and top-coal movement laws in large dip angle fully-mechanized caving face

When mining the fully-mechanized longwall caving face along strike, the unstable equipment, the low top-coal recovery ratio and the difficulty in controlling surrounding rock may occur due to large dip angle. Considering the effects of strike angle on support stability, the ‘‘support-surrounding rock"mechanical models of support topple and support slip were established in this paper. On the basis, the influencing factors of support stability were analyzed and the technical measures of controlling support and surrounding rock stability were put forward. Then the loose particles simulation experiment was conducted to analyze the impacts of caving directions and methods on the top-coal recovery in large dip angle fully-mechanized caving face. Finally, the ‘‘upward sequence and double-openings doublerounds" caving technology was determined. The research results are of great scientific significance and practical values to improve large dip thick seam mining technology.

Numerical simulation for determining three zones in the goaf at a fully-mechanized coal face

According to the theory of ventilation network, a model for a filtration flow field in goaf was built and simulation soft- ware for determining the three zones in goaf has been developed. This software uses no-gap-connection between Visual Basic (VB) and Excel to exchange data, uses Component Object Model (COM) component of MATLAB to plot charts of the three zones and to export the corresponding coordinates of the isolines. An example shows that this software is convenient and simple. By using it, the three zones can be easily determined. The software is convenient in studies and analyses of the three zones in goaf.

Characteristics of Gas Emission at Super-Length Fully-Mechanized Top Coal Caving Face

Characteristics of gas emission at the K8206 working face in the Third mine of the Yangquan Coal Group were investigated. The effects of strata movement,advancing velocity of working face,production capacity of working face and gas extraction capability of strike high-level entry on gas emission at K8206 working face were analyzed. A regression equation,reflecting the relationship between relative gas emission rate and the production capacity of work-ing faces,was established. Another regression equation showing the relationship between the gas emission rate from adjacent layers when the working face was advancing for one metre and advancing velocity was derived. It can be con-cluded that,1) the amount of gas emitted at the K8206 working face is far greater than that of ordinary top coal caving faces with a dip length of 180-190 m; 2) the dynamic process of gas emission from adjacent layers during the initial mining stage is controlled by the movement of key strata; 3) the amount of gas emitted that needs to be forced out by air is greatly affected by the capability of gas extraction; 4) when the advancing velocity is between 3.5-5.5 m/d or when the output is up to 8-12 kt/d,the gas emission from adjacent layers is almost constant.

Theoretical and numerical analysis of coal dust separated by centrifugal force for working and heading faces

In order to meet engineering needs of Chinese underground coal mines,a new dust-collecting fan,a device of dust separated by centrifugal force in driven cyclone passageway(DCCP)was designed.In centrifugal dust removal section(CDRS)of DCCP,a general equation is derived from the principle of force equilibrium.According to CDRS structure parameters and fan running parameters,the general equation is simplified,and the simplest equation is calculated numerically by MATLAB.The calculation results illustrate that increasing quantity of air current is against dust removal,but it is beneficial to dust removal by increasing the radius of driven spiral blade and increasing the particle diameter of coal dust.The conclusions show that the dust-collecting structure parameters coupled with the fan running parameters is a novel optimization approach to dust-collection fan for working and heading faces,which is especially suitable for Chinese underground mines.

Patterns governing distribution of surrounding-rock stress and strata behaviors of fully-mechanized caving faces

By employing numerical modeling, similar material simulation and comprehen-sive field observation, investigations were made and patterns were obtained governing surrounding-rock stress distribution and strata behaviors. It shows that patterns governing displacement of FMC roadway surrounding rocks and those governing deformation of supports are basically the same along the strike, but the displacements vary greatly. The front stresses affect greater areas than the lateral stresses and their limit widths of equilib-rium zones and K are almost similar. The stress transmits very deep. Our findings offer scientific basis on which to determine parameters for coal pillar retaining and for roadway out-laying, thus increasing the recovery ratio and improving the maintenance of roadway.

Research on time structure characteristic of gas concentration sequence in the working face

In the procedure of coal industry production, the losses of the persons and economy caused by the gas explosion accidents are most serious, therefore, prevention and control of the gas explosion accident of the coal mines is an important issue needed to be solved urgently in the safety production work of our coal mines. The characteristic of time structure variation index characteristic was analyzed about gas concentration sequence of three measure points in the NO. 1I 1024 working face. It was found that the value of time variation about three measure points was mostly 1〈δ≤1.5, and gas emission presented consistently strong-clustering state twice, and the value of time variation presented continuous variation state in the active stage of gas concentration. Complex characteristics of the value indicated gas emission was continuously variable in time or space and presented the complex nonlinear characteristics. So the characteristic about gas emission system was correctly depicted and analyzed to gas emission system according to the relation of its state variation and essential of nonlinear system. The result also provided reliable warranty for its continued nonlinear research on gas emission.

Determining the rational layout parameters of the lateral high drainage roadway serving for two adjacent working faces

To determine the rational layout parameters of the lateral high drainage roadway(LHDR) serving for two adjacent working faces, a mechanical model of the LHDR under mining influence was established, and the overburden fissure, mining-induced stress distribution rules were analyzed. First, the development characteristics of mining-induced overburden fissure and the stress distribution law of the upper section of the working face were analyzed. Second, by analyzing the distribution law of vertical stress at different layers, the lateral distance of the LHDR was determined as 25 m. Third, by analyzing the surrounding rock deformation effect, stress distribution law, and overburden fissure distribution law of the LHDR at the heights of 20, 25, and 30 m away from the roof, the rational horizon of the LHDR was determined to be 25 m. Finally, an example of a LHDR located 25 m above the roof of the No. 2 coal seam and 25 m away from the No. 2-603 working face was presented. Results show that when the No. 2-603 coalface is being mined, the surrounding rocks lag 80 m or even further and the working face tends to be stable. The relative deformations of the roof and floor of the roadway and both of its walls were 583 and 450 mm,respectively. The reduction rate of the roadway section was 21.52%–25.32%. The section of the roadway was sufficient to extract the pressure relief gas in the overburden of the No. 2-605 working face. The average gas concentration and the pure volume at the branch pipeline were 24.8% and 22.3 m^3/min,respectively, showing that the position of high-level boreholes was reasonable.

The main projects and development status of noise forecasting and controlling on working face in coal mine

Noise from the machine on coal working face seriously influenced the miners' physical and mental health, and also, due to the noise, there may be a major hidden danger in safety from accidents as all safety warning signals may be masked by the noise. This paper summarized the features of mine environmental noise on working face, such as the variety of noise sources, the continuity of high intensity and slow attenuation in narrow space, etc.The main projects about noise forecasting and controlling on working face was emphatically expounded;the development status about mines machinery noise mechanism and environmental noise acoustic characteristics of space-time of these main research topics were also introduced.

Analysis of Noise at Coal Face by Fully-Mechanized Coal Winning Technology

The noise level of coal face by full-mechanized coal winning technology was measured in a coal mine. And then it was analyzed and evaluated using environment science, ergonomics and fussy mathematics analysis. Basis of the statistics and analysis of the measured noise level some measures, such as applying the new materials and improving the construction of the equipment, were carried out. The resuts show that they can reduce the noise level, improve the working environment and enhance the work efficiency.

Mechanical analysis on deformation of surrounding rock with road-in packing of gob-side entry retaining in fully-mechanized sub-level caving face

Based on the movement regularity of surrounding rock with road-in packing of gob-side entry retaining in fully-mechanized sub-level caving face(RPGERFCF),the me- chanical model of its surrounding rock was established and the calculating formulas of the deformation of the roof,coal wall and filling body were attained.By the mechanical analy- sis to the deformation of the surrounding rock of RPGERFCF,the major factors influencing the deformation of the surrounding rock were found out and the technologic approaches reduced the deformation and enhanced the stability of the surrounding rock were put for- ward.Consequently,the scientific bases were provided for the stability control of the sur- rounding rock of RPGERFCF.

Research and Application of Airflow Recirculation System in Working Faces with Leaking Airflow

In order to develop the technology of the controlled recircuIation of airflow in the world, some formulas about the airflow recirculation system in the working face with leaking airflow are deduced,which reduces the error between calculating and real values. on the base of the application of the formulas mentioned above, the problem about lack of airflow in the working face 2712 was solved successfully in Xiandewang Coal Mine.

Reliability Analysis of Production System of Fully-Mechanized Face Based on Output Statistic

Production system of fully-mechanized face is a complicated system composed of human, machine and environment, meantime influenced by various random factors. Analyzing the reliability of system needs plentiful data by means of system faults statistic. Based on the viewpoint that shift output of fully-mechanized face is the result of various random factors’ synthetical influence, the process of how to analyze its reliability was deduced by using probability theory, symbolic statistics theory and systematic reliability theory combined with the concrete case study in this paper. And it has been proved that this method is feasible and valuable.

Study on the characteristics of ground pressure behaviors in working face with great mining height at different advance speeds by similarity model experiment

Presently most of research results on strata behaviors were concluded under the normal （moderate） advance rate conditions. Comparing with normal advance rate, fast advance rate and slow advance rate may cause some new changes of strata behaviors. The characteristics of ground pressure behaviors in working face with great mining height at different forward speeds were studied by similarity model experiment in laboratory. Its conclusion provides a theoretic basis for ground pressure controlling.

Back-and-forth mining for hard and thick coal seams—research about the mining technology for fully mechanized caving working face of Datong Mine

The article introduced the key technology, mining process, and back-and-forth mining method for the caving working face of hard-thick coal seams in Datong mine, and researched this innovations process, optimized the systemic design and working face out-play, tried to perfect the caving mining technology of hard-thick coal seams further.

Analysis on distribution law of the abutment pressure of the integrated coal beside the road-in packing for gob-side entry retaining in fully-mechanized caving face

The three-dimensional damage constitutive relationship of coal is established and distribution law of the abutment pressure of the integrated coal beside the road-in packing for gob-side entry retaining in fully-mechanized caving face under the effect of given deformation of the main roof is analyzed by the damage mechanics theory. And the relationship between distribution of the abutment pressure and thickness of coal seam is explored. The presented result is of great theoretical significance and practical value to the study on stability control of the surrounding rock of road-in packing for gob-side entry retaining in fully-mechanized caving face.