Theory,technology and application of grouted bolting in soft rock roadways of deep coal mines

The grouted bolt,combining rock bolting with grouting techniques,provides an effective solution for controlling the surrounding rock in deep soft rock and fractured roadways.It has been extensively applied in numerous deep mining areas characterized by soft rock roadways,where it has demonstrated remarkable control results.This article systematically explores the evolution of grouted bolting,covering its theoretical foundations,design methods,materials,construction processes,monitoring measures,and methods for assessing its effectiveness.The overview encompassed several key elements,delving into anchoring theory and grouting reinforcement theory.The new principle of high pretensioned high-pressure splitting grouted bolting collaborative active control is introduced.A fresh method for dynamic information design is also highlighted.The discussion touches on both conventional grouting rock bolts and cable bolts,as well as innovative grouted rock bolts and cables characterized by their high pretension,strength,and sealing hole pressure.An examination of the merits and demerits of standard inorganic and organic grouting materials versus the new inorganic–organic composite materials,including their specific application conditions,was conducted.Additionally,the article presents various methods and instruments to assess the support effect of grouting rock bolts,cable bolts,and grouting reinforcement.Furthermore,it provides a foundation for understanding the factors influencing decisions on grouted bolting timing,the sequence of grouting,the pressure applied,the volume of grout used,and the strategic arrangement of grouted rock bolts and cable bolts.The application of the high pretensioned high-pressure splitting grouted bolting collaborative control technology in a typical kilometer-deep soft rock mine in China—the soft coal seam and soft rock roadway in the Kouzidong coal mine,Huainan coal mining area,was introduced.Finally,the existing problems in grouted bolting control technology for deep soft rock roadways are analyzed,and the future development trend of grouted bolting control technology is anticipated.

Propagation Characteristics of Ultrasonic Guided Waves in Grouted Rockbolt Systems with Bond Defects under Different Confining Conditions

A rockbolt acting in the rock mass is subjected to the combined action of the pull-out load and confining pressure, and the bond quality of the rockbolt directly affects the stability of the roadway and cavern. Therefore, in this study, confining pressure and pull-out load are applied to grouted rockbolt systems with bond defects by a numerical simulation method, and the rockbolt is detected by ultrasonic guided waves to study the propagation law of ultrasonic guided waves in defective rockbolt systems and the bond quality of rockbolts under the combined action of pull-out load and confining pressure. The numerical simulation results show that the length and location of bond defects can be detected by ultrasonic guided waves under the combined action of pull-out load and confining pressure. Under no pull-out load, with increasing confining pressure, the low-frequency part of the guided wave frequency in the rockbolt increases, the high-frequency part decreases, the weakening effect of the confining pressure on the guided wave propagation law increases, and the bond quality of the rockbolt increases. The existence of defects cannot change the strengthening effect of the confining pressure on the guided wave propagation law under the same pull-out load or the weakening effect of the pull-out load on the guided wave propagation law under the same confining pressure.

Laboratory pull-out tests on fully grouted rock bolts and cable bolts:Results and lessons learned

Laboratory pull-out tests were conducted on the following rock bolts and cable bolts:steel rebars,smooth steel bars,fiberglass reinforced polymer threaded bolts,flexible cable bolts,IR5/IN special cable bolts and Mini-cage cable bolts.The diameter of the tested bolts was between 16 mm and 26 mm.The bolts were grouted in a sandstone sample using resin or cement grouts.The tests were conducted under either constant radial stiffness or constant confining pressure boundary conditions applied on the outer surface of the rock sample.In most tests,the rate of displacement was about 0.02 mm/s.The tests were performed using a pull-out bench that allows testing a wide range of parameters.This paper provides an extensive database of laboratory pull-out test results and confirms the influence of the confining pressure and the embedment length on the pull-out response(rock bolts and cable bolts).It also highlights the sensitivity of the results to the operating conditions and to the behavior of the sample as a whole,which cannot be neglected when the test results are used to assess the bolt-grout or the grouterock interface.

Experimental study on the mechanical properties and consolidation mechanism of microbial grouted backfill

Backfill mining technology is the practice of returning waste materials underground for both disposal and geotechnical stability,however,a challenge with current technologies is that they commonly require cement-based binders which have a relatively high environmental impact.Finding alternatives to cement-based binders can improve environmental performance and this paper proposes microbial grouted backfill(MGB)as a potential solution.In this paper,the effects of the cementation solution concentration(CSC),volume ratio of bacterial solution to cementation solution(VRBC),particle sizes of the aggregates,and the number of grouting batches on the mechanical properties of MGB are studied.The experimental results show that MGB strength increased,up to a peak value,as CSC was increased,before decreasing as CSC was increased further.The results also show that MGB strength increased,up to a peak value,as VRBC decreased,before decreasing as the VRBC was decreased further.The peak strength was achieved at a CSC of 2 mol/L and a VRBC of 1:9.The strength of the MGB also increased as the number of grouting batches increased.Graded MGB samples showed the highest UCS,25.12 MPa,at particle sizes of 0.2 to 0.8 mm,while full(non-graded)MGB samples displayed mean UCS values ranging from1.56 MPa when the maximum particle size was 0.2 mm,up to 13 MPa when the maximum particle size was 1.2 mm.MGB samples are consolidated by the calcium carbonate that is precipitated during microbial metabolism,and the strength of MGB increases linearly as calcium carbonate content increases.The calcium carbonate minerals produced in MGB materials are primarily calcite,with secondary amounts of vaterite.

Optimization of the fully grouted rock bolts for load transfer enhancement

The purpose of this study is to investigate the role of bolt profile configuration in load transfer capacity between the bolt and grout.Therefore,five types of rock bolts are used with different profiles.The rock bolts are modeled by ANSYS software.Models show that profile rock bolt T_3 and T_ with load capacity 180 and 195 kN in the jointed rocks,are the optimum profiles.Finally,the performances of the selected profiles are examined in Tabas Coal Mine by FLAC software.There is good subscription between the results of numerical modeling and instrumentation reading such as tells tale,sonic extensometer and strain gauge rock bolt.According to the finding of this study,the proposed pattern of rock bolts,on 7 + 6 patterns per meter with 2 flexi bolt(4 m) for support gate road.

A local homogenization approach for simulating the reinforcement effect of the fully grouted bolt in deep underground openings

Fully grouted bolts are a key component of the support system for underground openings.Although considerable effort has been made in the simulation of the reinforcement effect of the fully grouted bolts on the rock masses surrounding underground openings,most of the work has limited significance since the structural element approach is used.This study proposes a local homogenization approach(L-H approach)that integrates elastoplastic mechanics,composite mechanics,and analytical approaches with numerical simulation to effectively simulate the reinforcement effect of the fully grouted bolt on deep surrounding rock masses.In the L-H approach,the representative volume of bolted rock mass(RVBRM)with a fully grouted bolt is established based on the original mesh model utilized in the rockbolt element approach.The RVBRM is a regular quadrangular prism with a cross-sectional size equal to the bolt spacing and a length equal to the bolt length.The RVBRM is homogenized by the L-H approach from a unidirectional bolt-reinforced composite into a homogeneous transversely isotropic medium whose mechanical properties are described by a new transversely isotropic elastoplastic model.The L-H parameters for the RVBRM are obtained using analytical approaches,composite mechanics,and known parameters of the rock mass and bolt.Using the L-H approach,the reinforcement effect of the fully grouted bolt on the bolted rock specimen and the surrounding rock mass in Jinping II Diversion Tunnel#2 with a depth greater than 2000 m is simulated.The results show that the predictions of the L-H approach are more in agreement with the physical model results of bolted rock specimen and provide a more realistic response of the bolted surrounding rock mass.The L-H approach demonstrates that fully grouted bolts with common bolt spacings and diameters substantially enhance the elastic modulus,shear strength,and tensile strength of the rock mass in the direction of the bolt axis.

A new analytical solution for calculation the displacement and shear stress of fully grouted rock bolts and numerical verifications

In presence of difficult conditions in coal mining roadways, an adequate stabilization of the excavation boundary is required to ensure a safe progress of the construction. The stabilization of the roadways can be improved by fully grouted rock bolt, offering properties optimal to the purpose and versatility in use. Investigations of load transfer between the bolt and grout indicate that the bolt profile shape and spacing play an important role in improving the shear strength between the bolt and the surrounding strata. This study proposes a new analytical solution for calculation displacement and shear stress in a fully encapsulated rock bolt in jointed rocks. The main characteristics of the analytical solution consider the bolt profile and jump plane under pull test conditions. The performance of the proposed analytical solution, for three types of different bolt profile configurations, is validated by ANSYS software. The results show there is a good agreement between analytical and numerical methods. Studies indicate that the rate of displacement and shear stress from the bolt to the rock exponentially decayed. This exponential reduction in displacement and shear stress are dependent on the bolt characteristics such as: rib height, rib spacing, rib width and grout thickness, material and joint properties.

Seismic performance of precast bridge columns connected with grouted corrugated-metal duct through biaxial quasi-static experiment and modeling

In this paper,the seismic behaviors of precast bridge columns connected with grouted corrugated-metal duct(GCMD)were investigated through the biaxial quasi-static experiment and numerical simulation.With a geometric scale ratio of 1:5,five specimens were fabricated,including four precast bridge columns connected with GCMD and one cast-in-place(CIP)bridge column.A finite element analysis model was also established by using OpenSees and was then calibrated by using the experimental results for parameter analysis.The results show the biaxial seismic performance of the precast bridge columns connected with GCMD was similar to the CIP bridge columns regarding ultimate bearing capacity and hysteresis energy,and further,that it could meet the design goal of equivalent performance.The seismic performance of the precast bridge columns connected with GCMD deteriorated more significantly under bi-directional load than under uni-directional load.A proper slenderness ratio(e.g.,7.0-10.0)and longitudinal reinforcement ratio could significantly improve the energy dissipation capacity and deformation capacity of the precast bridge columns,while the axial load ratio and concrete strength had little influence on the above properties.The research results could bring insights to the development of the seismic design of precast bridge columns connected with GCMD.

Effects of different pull-out loading rates on mechanical behaviors and acoustic emission responses of fully grouted bolts

Due to the influence of mining disturbance stress,it is of great significance to better understand the bearing characteristics of fully grouted bolts under different pull-out loading rates.For this purpose,a series of laboratory pull-out tests were conducted to comprehensively investigate the effects of different pull-out loading rates on the mechanical performance and failure characteristics of fully grouted bolts.The results show that the mechanical performance of the anchored specimen presents obvious loading rate dependence and shear enhancement characteristics.With the increase of the pull-out loading rates,the maximum pull-out load increases,the displacement and time corresponding to the maximum pull-out load decrease.The accumulated acoustic emission(AE)counts,AE energy and AE events all decrease with the increase of the pull-out loading rates.The AE peak frequency has obvious divisional distribution characteristics and the amplitude is mainly distributed between 50-80 dB.With the increase of the pull-out loading rates,the local strain of the anchoring interface increases and the failure of the anchoring interface transfers to the interior of the resin grout.The accumulated AE counts are used to evaluate the damage parameter of the anchoring interface during the whole pull-out process.The analytical results are in good agreement with the experimental results.The research results may provide guidance for the support design and performance monitoring of fully grouted bolts.

Utilizing a novel fiber optic technology to capture the axial responses of fully grouted rock bolts

Rock bolts are one of the primary support systems utilized in underground excavations within the civil and mining engineering industries. Rock bolts support the weakened rock mass adjacent to the opening of an excavation by fastening to the more stable, undisturbed formations further from the excavation. The overall response of such a support element has been determined under varying loading conditions in the laboratory and in situ experiments in the past four decades; however, due to the limitations with conventional monitoring methods of capturing strain, there still exists a gap in knowledge associated with an understanding of the geomechanical responses of rock bolts at the microscale. In this paper, we try to address this current gap in scientific knowledge by utilizing a newly developed distributed optical strain sensing(DOS) technology that provides an exceptional spatial resolution of 0.65 mm to capture the strain along the rock bolt. This DOS technology utilizes Rayleigh optical frequency domain reflectometry(ROFDR) which provides unprecedented insight into various mechanisms associated with axially loaded rebar specimens of different embedment lengths, grouting materials, borehole annulus conditions, and borehole diameters. The embedment length of the specimens was found to be the factor that significantly affected the loading of the rebar. The critical embedment length for the fully grouted rock bolts(FGRBs) was systematically determined to be430 mm. The results herein highlight the effects of the variation of these individual parameters on the geomechanical responses FGRBs.

Stress analysis of full-length grouted bolt under shear deformation of anchor interface

The bolt anchoring force is closely related to the shear properties of the anchor interface. The shear stress distribution of full-length grouted bolts is analyzed based on the stress-strain relationship among the bolt, grout, rock mass and bond interface,considering the shear properties of the grout and contact interface bonding behavior. In this case, the interfacial shear stress of the grout and rock mass and the bolt axial force are obtained under pull-out and normal working conditions. The results show that the peak shear stress of the interface with the shear deformation of the bond interface is significantly lower than that without it when the pull-out force is applied. When designing bolt parameters of grade IV and V rock mass, the relative deformation between the rock mass and anchor should be considered, with a “unimodal” to “bimodal” shear stress distribution.In the case of a low elastic modulus of rock masses,both the shear stress concentration and distribution range are obvious, and the neutral point is near the bolt head. As the elastic modulus increases, the shear stress concentration and distribution range are reduced, and the neutral point moves towards the distal end. As a result, the optimum length of fulllength grouted bolts can be determined by in-situ pull-out tests and decreases with the increased elastic modulus of the rock mass.

Development and application of an interface constitutive model for fully grouted rock-bolts and cable-bolts

This paper proposes a new interface constitutive model for fully grouted rock-bolts and cable-bolts based on pull-out test results.A database was created combining published experimental data with in-house tests.By means of a comprehensive framework,a Coulomb-type failure criterion accounting for friction mobilization was defined.During the elastic phase,in which the interface joint is not yet created,the proposed model provides zero radial displacement,and once the interface joint is created,interface dilatancy is modeled using a non-associated plastic potential inspired from the behavior of rock joints.The results predicted by the proposed model are in good agreement with experimental results.The model has been implemented in a finite element method(FEM)code and numerical simulations have been performed at the elementary and the structural scales.The results obtained provide confidence in the ability of the new model to assist in the design and optimization of bolting patterns.

Modeling of grout crack of rockbolt grouted system

This paper presents a numerical study on the pullout behavior of the rockholt grouted system. Among the complicated failure modes of the rockbolt grouted system, the crack of the grout is concerned here. A tri- linear cohesive zone model （CZM） is used to simulate the inteffacial behavior of rockbolt-grout interface： and a plastic damaged model is adopted for the grout materials. The feasibility of the numerical method is verified by comparing the calculated results with the test observations. The numerical results indicate that two types of cracks of the grout materials can be identified as the inclined crack and the horizontal crack. The inclined crack forms firstly and then the horizontal crack. Both cracks can reduce the interracial shear stress and thus reduce the load transfer efficiency. Further analysis indicates that the crack of the gout material can induce the obvious drops of load capacity, which is not a safe failure mode. This study leads to a better understanding of the mechanism for rockbolt grouted system.

Analysis profile of the fully grouted rock bolt in jointed rock using analytical and numerical methods

The purpose of this study was to investigate the effect of bolt profile on load transfer mechanism of fully grouted bolts in jointed rocks using analytical and numerical methods. Based on the analytical method with development of methods, a new model is presented. To validate the analytical model, five different profiles modeled by ANSYS software. The profile of rock bolts T3 and T4with load transfer capacity,respectively 180 and 195 kN in the jointed rocks was selected as the optimum profiles. Finally, the selected profiles were examined in Tabas Coal Mine. FLAC analysis indicates that patterns 6+7 with2 NO flexi bolt 4 m better than other patterns within the faulted zone.

A Pull-Out Test Study on the Working State of Fully Grouted Bolts

The present study examines the working conditions of fully grouted bolts used for the construction and expansion of high slopes.On the basis of a pull out destructive test,the work load and the ultimate load are obtained on site,and the Flac3d numerical simulation method is employed to determine the axial force distribution and the effective anchor length.The test results show that(1)the Q-S(load-displacement)curve of the bolt displays a certain degree of deformation coupled with the creep of the surrounding rock;(2)the working load of the bolt is closely related to the sliding deformation trend of the slope,while the ultimate load depends on the design parameters of the bolt and the lithology of the slope;(3)the distribution of bolt axial force is characterized by a single peak along the bolt length and the effective anchorage length of the bolt is 3 m;(4)after 20 years,the bolt’s ultimate load has a maximum loss of 31.94%.

Experimental study on the compressive strength of grouted concrete block masonry based on nondestructive detection methods

Existing nondestructive detection methods were adopted to test the compressive strength of grouted concrete block masonry,i.e.the rebound method,pulling-out method and core drilling method were employed to test the strength of block,mortar and grouted concrete,respectively.The suitability of these methods for the testing of strength of grouted concrete block masonry was discussed,and the comprehensive strength of block masonry was appraised by combining existing nondestructive or micro-destructive detection methods.The nondestructive detection test on 25 grouted concrete block masonry specimens was carried out.Experimental results show that these methods mentioned above are applicable for the strength detection of grouted concrete block masonry.Moreover,the formulas of compressive strength,detection methods and proposals are given as well.

Analytical solution for steady seepage into a circular deep-buried mountain tunnel with grouted zone in anisotropic strata

Due to the existence of a large number of discontinuous fractures and interfaces in tunnel surrounding rocks,the groundwater inflow into tunnel generally presents significant anisotropy.Therefore,it is of great significance to consider the anisotropic permeability when dealing with water gushing-induced engineering accidents in water-rich mountain tunnels with large burial depth.In this study,based on the complex variable method and the seepage flow theory,a theoretical model of water inflow into a deep-buried circular tunnel in a fully saturated,anisotropic and semi-infinite aquifer is developed.The influence of grouted zone,initial support and secondary lining is fully considered.By comparison to the existing analytical methods and numerical results,the reliability of this proposed analytical solution is well validated.It is indicated from the parametric study that the groundwater inflow into tunnel presents an upward trend with an increasing value of the strata permeability in the vertical direction.Moreover,the water inflow rate and the total water head decrease with the growth of the thickness of grouting circle.It is suggested that reasonable grouting thickness and permeability should be controlled to enhance the grouting effect.This study provides a practical method for estimating the water inflow into a deep-buried,grouted and lined mountain tunnel considering the anisotropic strata permeability.

Prediction of load-displacement performance of grouted anchors in weathered granites using FastICA-MARS as a novel model

With the rising needs of better prediction of the load-displacement performance of grouted anchors in an era of developing large-scale underground infrastructures,the existing methods in literature lack an accurate analytical model for the real-life projects or rigorous understanding of the parameters such as grouting pressures.This paper proposes Fast ICA-MARS as a novel data-driven approach for the prediction of the load-displacement performance of uplift-resisting grouted anchors.The hybrid and data-driven Fast ICA-MARS approach integrates the multivariate adaptive regression splines(MARS)technique with the Fast ICA algorithm which is for Independent Component Analysis(ICA).A database of 4315 observations for 479 different anchors from 7 different projects is established.The database is then used to train,validate and compare the Fast ICA-MARS approach with the classical MARS approach.The developed Fast ICA-MARS model can provide more accurate predictions than MARS.Moreover,the developed Fast ICA-MARS model is easy to interpret since the evaluation of the parameter importance of the independent components can be conducted along with the considerations of the correlations with the original variables.It is noteworthy to point out that the grouting pressures play a central role in the proposed model,which is considered of paramount importance in engineering practices but has not been properly taken into account in any prior analytical or empirical predictive models for the load-displacement relationships.

Experimental and numerical evaluation on debonding of fully grouted rockbolt under pull‑out loading

The axial loading in rockbolts changes due to stress redistribution and rheology in the country rock mass.Such a change may lead to debonding at rockbolt to grout interface or rupture of the rockbolt.In this study,based on laboratory experiments,ultrasonic guided wave propagation in fully grouted rockbolt under different pull-out loads was investigated in order to examine the resultant debonding of rockbolt.The signals obtained from the ultrasonic monitoring during the pull-out test were processed using wavelet multi-scale analysis and frequency spectrum analysis,the signal amplitude and the amplitude ratio(Q)of low frequency to high frequency were defined to quantify the debonding of rockbolt.In addition to the laboratory test,numerical simulation on the effect of the embedment lengths on ultrasonic guided wave propagation in rockbolt was conducted by using a damage-based model,and the debonding between rockbolt and cement mortar was numerically examined.It was confirmed that the ultrasonic guided wave propagation in rockbolt was very sensitive to the debonding because of pull-out load,therefore,the critical bond length could be calculated based on the propagation of guided wave in the grouted rockbolt.In time domain,the signal amplitude in rockbolt increased with pull-out load from 0 to 100 kN until the completely debonding,thus quantifying the debonding under the different pull-out loads.In the frequency domain,as the Q value increased,the debonding length of rockbolt decreased exponentially.The numerical results confirmed that the guided wave propagation in the fully grouted rockbolt was effective in detecting and quantifying the debonding of rockbolt under pull-out load.

Research on the influence of grouted sleeves and assembled seams on the deformation and bearing capacity of compression-flexure member

Grouted sleeves can effectively connect precast elements,but the effect of grouted sleeves for increased stiffness and assembled seam for weakening stiffness on the precast column’s mechanical properties is unclear.Based on the full-scale test results of precast columns connected with grouted sleeves and the correctness of the numerical models,the influence analysis of the individual and coupling action of the grouted sleeves and assembled seam on the deformation and bearing capacity of the precast column is carried out.The research results show that grouted sleeves significantly affect the deformation and peak bearing capacity of precast columns;when precast columns are subjected to the action of high axial pressure,grouted sleeves significantly affect the bearing capacity.However,the influence of assembled seams on the peaking capacity of the precast column is more obvious when it was tested under low axial compression.It is recommended that the connection position should be 2 times the height of the grouted sleeve from the bottom of the foundation.