Experimental Studies on Support Systems of High Speed Motors With Flexible Squirrel-cage Support and Squeeze Film Dampers

以100kW级工作转速为45000r／min的高速永磁同步电机为实验样机，对采用鼠笼式弹性支撑和挤油膜阻尼器的滚动轴承支撑系统进行研究。分析了弹性支撑和挤压油膜阻尼器的刚度和阻尼特性，在此基础上分别计算出刚性支撑和弹性阻尼支撑时轴承一转子系统的临界转速和瞬态动力特性。最后在样机上进行对比实验，并对电机机壳振动加速度和弹性支撑笼条微应变信号进行分析。结果表明，弹性阻尼支撑可以使转子以较低的转速通过其刚体模态，同时对转子的振动起到良好的抑制作用。实验样机稳定运行在设计工作转速，其分析和实验结果为高速电机轴系设计和动力学分析提供了参考。

LUBRICATION FILM FORMATION MECHANISM OF SLIPPER PAIRS IN LOW SPEED HIGH TORQUE HYDRAULIC MOTORS

Pressure-flow analytical formulas of lubrication film of slipper pairs on camshaft connecting rod type low speed high torque （LSHT） hydraulic motors are put forward. The bottom surface of slipper pairs is rectangle, and the effect of squeeze flow and pressure differential flow is considered. The dynamic process of lubrication film formation through squeezing is numerically studied by computer simulation. Effects of supply pressure, initial lubrication film thickness, velocity damping coefficient, loading impact and gravity, etc are studied. Advantages of novel slipper pairs with large oil cavity area are pointed out.

MECHANICAL-ELECTRIC COUPLING DYNAMICAL CHARACTERISTICS OF AN ULTRA-HIGH SPEED GRINDING MOTORIZED SPINDLE SYSTEM

On the basis of the traditional mechanical model of a grinding wheel rotor and the mechanical-electric coupling model with ideal sinusoidal supply, taking high-frequency converting current of inverter power switches into further consideration, a modified mechanical-electric coupling model is created. The created model consists of an inverter, a motorized spindle, a grinding wheel and grinding loads. Some typical non-stationary processes of the grinding system with two different supplies, including the starting, the speed rising and the break in grinding loads, are compared by making use of the created model. One supply is an ideal sinusoidal voltage source, the other is an inverter. The theoretical analysis of the high-order harmonic is also compared with the experimental result. The material strategy of suppressing high-order harmonic mechanical-electric coupling vibration by optimizing inverter operating parameters is proposed.

Rotor Strength Analysis of High-speed Permanent Magnet Synchronous Motors

为了对转子进行有效的冷却，在满足电机电磁性能的前提下，可通过减小保护套的厚度来尽可能增大定转子之间的气隙，因而必须对保护套和永磁体进行强度校核。将转子受力状况简化为平面应变问题，在此基础上推导出了两层过盈配合、三层过盈配合转子的应力场、应变场、位移场的解析公式，并利用有限元方法验证了解析公式的正确性。归纳了高速情况下热套式永磁转子强度设计准则，为转子的优化设计提供了理论依据。以一台额定转速120kr／min、10kW的高速永磁同步电机为例，给出了两种常用过盈配合高速电机转子的强度设计方法。

Analysis for Rotor Losses of High Speed Permanent Magnet Synchronous Motor

This paper presents an analysis based on analytical method for solid rotor motors for determining the rotor eddy current losses due to the current harmonics of the stator winding. The accuracy of the analytical results is verified by experiments.

Research Progress of Key Technology of High-Speed and High Precision Motorized Spindles

High speed machining and high precision machining are two tendencies of themanufacturing technology worldwide. The motorized spindle is the core component of the machine toolsfor achieving the high speed and high precise machining, which affects the general developmentlevel of the machine tools to a great extent. Progress of the key techniques is reviewed in thispaper, in which the high speed and high precision spindle bearings, the dynamical and thermalcharacteristics of spindles, the design technique of the high frequency motors and the drivers, theanti-electromagnetic damage technique of the motors, and the machining and assembling technique areinvolved. Finally, tha development tendencies of the motorized spindles are presented.

CFD Study of Forced Air Cooling and Windage Losses in a High Speed Electric Motor

High speed and high efficiency synchronized electric motors are favored in the automotive industry and turbo machinery industry worldwide because of the demands placed on efficiency. Herein an electric motor thermal control system using cooling air which enters from the drive end of the motor and exits from the non-drive end of the motor as the rotor experiences dissipates heat is addressed using CFD. Analyses using CFD can help to find the appropriate mass flow rate and windage losses while satisfying temperature requirements on the motor. Here, the air flow through a small annular gap is fed at 620 L/min (0.011 kg/sec) as the rotor spins at 100,000 rpm (10,472 rad/sec) and the rotor dissipates 200 W. The CFD results are compared with experimental results. Based upon the CFD findings, a novel heat transfer correlation suitable for large axial Reynolds number, large Taylor number, small annular gap Taylor-Couette flows subject to axial cross-flow is proposed herein.

Heating and Life Problem of High Power Density Induction Motor

An induction motor with its speed modulated by frequency features wide transfer speed range, high systematie efficiency, simple structure and long life, and it therefore becomes one of the best driving motors used in electrical vehicles. The present research trend of it is high power, high speed, high efficiency and long life. How to meet the above requirements by using the electromagnetic design, structure design and beat design, becomes a matter that needs to be resolved now. In this paper, the characters of the motor in operation are analyzed, all kinds of factors that relate to life are laid out, its heating and loss are discussed and analyzed. The key reasons affecting the motor life are presented, and different characters of a high induction motor are compared with these of a general induction motor. A design idea is described, that is : we should consider how to improve the efficiency and reliability as well as bow to reduce the heating by changing the electromagnet, structure, dissipation and operation of the motor. How to reduce its losses and to improve its dissipation has been presented in the paper.

A HIGH VELOCITY FEED UNIT DRIVEN BY LINEAR MOTOR

In order to realize high speed machining, the special requirements for feed transmission system of the CNC machine tool have to be satisfied. A high velocity feed unit driven by a induction linear motor is developed. The compositions of the high velocity CNC feed unit and main problems in the unit design are discussed.

基于零偏差型准比例谐振控制的高速永磁电机电流谐波抑制策略

随着高开关频率的碳化硅功率器件在高速永磁同步电机驱动领域的广泛应用,凸显的死区效应导致高速域下5次、7次高频谐波电流含量增加。传统的基于准比例谐振控制器的谐波抑制策略存在较大谐振频率偏差,并随着基波频率的升高而变大,电流谐波抑制效果不理想。针对上述问题,提出一种基于零偏差型准比例谐振控制的高速永磁同步电机的电流谐振抑制策略,通过对不同离散化方法下的准比例谐振控制的频率偏差进行分析,构建零频率偏差的离散变换表达式,并给出控制参数的设定依据,有效地抑制了谐振频率偏差。仿真与实验结果表明,新提出的控制策略可以实现零偏差谐振频率控制,有效地抑制高速永磁同步电机的相电流谐波。

基于多物理场的低温泵电机转子分析

高速低温离心泵电机转子运行时沉浸在低温流体中,除了受到旋转带来的离心力作用,还承受低温流体带来的影响,常温电机的设计方法并没有考虑到低温流体的影响。为此建立了电机电磁模型,分析了电机转子在低温环境中的损耗,搭建了低温泵电机转子及外部流场的三维模型,基于多物理场进行热-流-固耦合分析,得到在低温浸液环境中电机腔内流体的温度分布以及转子应力分布。多物理场的耦合分析得到了气隙内的流体分布规律以及电机转子在低温环境中的受力与温度分布规律,对低温转子的设计具有参考意义。

YBBP 500-2500 kW低振动高压高速隔爆电机设计

为了YBBP 500-2500 kW 10 kV隔爆型高压三相异步电动机能够在ExdbII CT4 Gb环境下使用,同时变频范围是25~60 Hz,电机保证转速在3500 r/min(约58.3 Hz)时功率500 kW的情况下长期运行,现通过论证电磁、结构设计要点,经试验验证此电机设计方案满足用户需求。同时还降低了2极电机振幅,转子铁心采用拉杆结构,保证了电机空载振动值在1.0 mm/s以下。

高速磁悬浮永磁电机传动风机变频调速研究

高速磁悬浮永磁电机传动风机是一种新装置,其高频调速控制技术涉及机械、电气、计算机、控制等多个专业交叉领域,具有广泛的应用前景。本文提出一种基于NPC三电平变流器的高速磁悬浮永磁电机传动风机新型变频控制系统,研究了高速永磁电机的启动、高速变频控制等关键技术,通过仿真和现场试验验证了所提出理论方法和关键技术的可行性和有效性。所研究出的高速磁悬浮风机应用于煤矿污水处理工程中,替代原来的罗茨风机,达到30%以上的节能效果,为煤矿行业提供了借鉴。

双层复合护套高速永磁电机转子涡流损耗解析模型

在表贴式高速永磁电机中,双层复合护套可以有效抑制转子涡流损耗。目前,针对双层复合护套转子涡流损耗的研究主要采用有限元法,但该方法存在耗时、对薄护套网格剖分较困难等问题,因此该文基于精确子域法提出了一种考虑定子开槽、涡流反作用的双层复合护套高速永磁电机转子涡流损耗通用解析模型。该模型同时考虑了永磁磁场励磁和电枢磁场励磁,可以计算负载磁场作用下的双层复合护套转子涡流损耗。此外,该模型还可进一步拓展至多层复合护套转子涡流损耗计算。通过该解析模型研究了双层复合护套不同护套厚度配比、不同护套材料对转子涡流损耗的影响。最后,将解析计算结果与有限元及C型铁心实验结果进行对比,验证了该解析模型的有效性。

1.1 MW高速内置式永磁同步电机新型转子拓扑设计与强度优化

大功率高速永磁电机中通常采用绑扎碳纤维护套的方式来降低转子应力,然而护套厚度过大会导致等效气隙增加,电机性能随之降低。针对这一问题,设计了一种具有新型转子拓扑结构的1.1 MW、18 000 r/min的内置式高速永磁同步电机。该结构采用永磁体分段设计,并增设加强筋,分担转子隔磁桥处的应力,使护套厚度得到有效降低。同时,将转子外部隔磁桥处替换为非导磁填充块,阻断漏磁路径,提升永磁体利用率。最后,有限元分析结果表明,相较于初始模型,新型结构电机在等效气隙增大1.5 mm的情况下,输出转矩达到600.44 N·m,增加了16.86 N·m,并且新型转子铁心最大应力降低了496.82 MPa,转子结构的机械强度得到显著提高,可为大功率高速永磁电机转子拓扑设计提供参考。

A Study on the Dynamic Behavior of Wheel-Type Train Propelled by Superconducting Linear Synchronous Motor

This paper deals with a study on the dynamic behavior of 600 km/h wheel-type train propelled by superconducting linear synchronous motor (LSM). This train is of a traditional wheel-on-rail type with traction motors on wheel-bogies. However, for the 600 km/h speed, on the both sides of each vehicle, superconducting LSMs are attached and the ground coils are installed on the guideway. In this case, the guideway irregularities act as disturbance to the vehicle causing deterioration of ride comfort. And besides thrust force, the normal force could be created in superconducting LSM control, which influences vehicle dynamics during running. In this study, to examine the effect of guideway irregularity and normal force on dynamic behavior of proposed train, the vehicle dynamic model is driven and frequency analysis is performed through simulation. The simulation results show that the lateral directional acceleration is mainly influential to ride comfort;however this could be reduced effectively by electromagnetic damping force from linear generator. It is also shown that the normal force effect from superconducting LSM control is limited even though the attractive normal force acts favorably to ride comfort.

双层永磁体结构高速永磁电机转子涡流损耗解析模型

对于采用低电导率护套高电导率永磁体的表贴式高速永磁电机,在永磁体和保护套之间增加一层低电导率的永磁体,可有效降低永磁体上的涡流损耗。目前,对于双层永磁体转子结构的电机在使用有限元软件进行转子涡流损耗计算时,因为需要寻求两种永磁体不同厚度配比下的最优方案,所以要进行大量参数化,导致计算时间长、效率低。针对这一问题,该文基于精确子域法,建立了一个考虑定子开槽以及涡流反作用影响的双层永磁体结构转子涡流损耗解析模型,可同时对电枢磁场和负载磁场下双层永磁体结构转子涡流损耗进行求解,并且该模型可扩展至多层永磁体复合结构的转子涡流损耗计算。在此基础上分析了双层永磁体结构下外层永磁体不同厚度和不同材料对转子涡流损耗和内层永磁体消耗量的影响。最后通过有限元仿真和C型铁心实验验证了该解析模型的有效性。

高压煤油恒速液动机转子倾覆现象的理论研究

介绍了高压煤油恒速液动机(简称“液动机”)的转子倾覆现象,分析了机理,并按照发生的原因将倾覆现象分为主动倾覆和被动倾覆。重点研究了主动倾覆,基于对转子柱塞组件的受力分析,提出了倾覆条件的数学表达,引入了无量纲的倾覆安全系数,以定量表达倾覆风险。分析了被动倾覆的原因,并提出了解决被动倾覆的方法。在产品设计中应避免出现主动倾覆和被动倾覆。

低温高速永磁电机硅钢片铁心电磁性能变化机理研究

由于低温泵用高速电机工作在低温环境中,探究低温环境对构件材料性能的影响、低温条件对电机特性的作用机理以及形成统一的选材原则已经成为该类电机亟待解决的问题。采用实验法在常温(25℃)和低温(-196℃)条件下对不同系列的冷轧无取向硅钢片的电磁性能进行了研究,分析了低温环境与频率对硅钢片电磁性能的影响情况。基于实测数据并采用有限元法计算了电机定子铁耗,得到了电机采用不同系列硅钢片的定子铁耗分布以及变化情况。为了探究低温环境下采用不同系列硅钢片时电机定子铁耗变化幅度不同的原因,采用低温冲击法对硅钢片的矫顽力进行测量,验证了有限元计算所得规律的正确性。探明低温条件对硅钢片电磁性能的影响机理,提出低温高速高频电机铁心材料的选材建议,为低温工作环境下低温电机铁心材料选材提供理论借鉴与参考。

基于滑模观测器的高速PMSM无传感器控制

针对基于饱和函数滑模观测器方法存在调节参数多及低通滤波器带来的相位延迟问题,研究一种基于超螺旋算法的滑模观测器无传感器控制策略,通过理论推导及系统稳定性分析,设计了一种滑模系数根据转速变化在线调节的自适应滑模系数算法。通过实验验证了该方法相比于基于饱和函数滑模观测器,能在较宽速度范围内有效地抑制抖振,提高了无传感器控制系统的估计精度,简化了参数调节过程及滤波器设计环节。