Additive manufacturing(AM)is a free-form technology that shows great potential in the integrated creation of three-dimensional(3D)electronics.However,the fabrication of 3D conformal circuits that fulfill the requireme...Additive manufacturing(AM)is a free-form technology that shows great potential in the integrated creation of three-dimensional(3D)electronics.However,the fabrication of 3D conformal circuits that fulfill the requirements of high service temperature,high conductivity and high resolution remains a challenge.In this paper,a hybrid AM method combining the fused deposition modeling(FDM)and hydrophobic treatment assisted laser activation metallization(LAM)was proposed for manufacturing the polyetheretherketone(PEEK)-based 3D electronics,by which the conformal copper patterns were deposited on the 3D-printed PEEK parts,and the adhesion between them reached the 5B high level.Moreover,the 3D components could support the thermal cycling test from-55℃ to 125℃ for more than 100 cycles.Particularly,the application of a hydrophobic coating on the FDM-printed PEEK before LAM can promote an ideal catalytic selectivity on its surface,not affected by the inevitable printing borders and pores in the FDM-printed parts,then making the resolution of the electroless plated copper lines improved significantly.In consequence,Cu lines with width and spacing of only60μm and 100μm were obtained on both as-printed and after-polished PEEK substrates.Finally,the potential of this technique to fabricate 3D conformal electronics was demonstrated.展开更多
Marl,Germany.Evonik is introducing a new carbon-fiber reinforced PEEK filament,for use in 3D printed medical implants.This smart biomaterial can be processed in common extrusion-based3D printing technologies such as f...Marl,Germany.Evonik is introducing a new carbon-fiber reinforced PEEK filament,for use in 3D printed medical implants.This smart biomaterial can be processed in common extrusion-based3D printing technologies such as fused filament fabrication (FFF).The specialty chemicals company will present the new product for the first time at coming next medical technology and 3D printing related trade shows.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.51901082)the National Postdoctoral Program for Innovative Talents(BX20200137)the National Defense Basic Scientific Research Program of China(JCKY2018110C060)。
文摘Additive manufacturing(AM)is a free-form technology that shows great potential in the integrated creation of three-dimensional(3D)electronics.However,the fabrication of 3D conformal circuits that fulfill the requirements of high service temperature,high conductivity and high resolution remains a challenge.In this paper,a hybrid AM method combining the fused deposition modeling(FDM)and hydrophobic treatment assisted laser activation metallization(LAM)was proposed for manufacturing the polyetheretherketone(PEEK)-based 3D electronics,by which the conformal copper patterns were deposited on the 3D-printed PEEK parts,and the adhesion between them reached the 5B high level.Moreover,the 3D components could support the thermal cycling test from-55℃ to 125℃ for more than 100 cycles.Particularly,the application of a hydrophobic coating on the FDM-printed PEEK before LAM can promote an ideal catalytic selectivity on its surface,not affected by the inevitable printing borders and pores in the FDM-printed parts,then making the resolution of the electroless plated copper lines improved significantly.In consequence,Cu lines with width and spacing of only60μm and 100μm were obtained on both as-printed and after-polished PEEK substrates.Finally,the potential of this technique to fabricate 3D conformal electronics was demonstrated.
文摘Marl,Germany.Evonik is introducing a new carbon-fiber reinforced PEEK filament,for use in 3D printed medical implants.This smart biomaterial can be processed in common extrusion-based3D printing technologies such as fused filament fabrication (FFF).The specialty chemicals company will present the new product for the first time at coming next medical technology and 3D printing related trade shows.
