Leaching kinetics of low-grade copper ore containing calcium-magnesium carbonate in ammonia-ammonium sulfate solution with persulfate

The leaching kinetics of copper from low-grade copper ore was investigated in ammonia-ammonium sulfate solution with sodium persulfate. The effect parameters of stirring speed, temperature, particle size, concentrations of ammonia, ammonium sulfate and sodium persulfate were determined. The results show that the leaching rate is nearly independent of agitation above 300 r/min and increases with the increase of temperature, concentrations of ammonia, ammonium sulfate and sodium persulfate. The EDS analysis and phase quantitative analysis of the residues indicate that bornite can be dissolved by persulfate oxidization. The leaching kinetics with activation energy of 22.91 kJ/mol was analyzed by using a new shrinking core model （SCM） in which both the interfacial transfer and diffusion across the product layer affect the leaching rate. A semi-empirical rate equation was obtained to describe the leaching process and the empirical reaction orders with respect to the concentrations of ammonia, ammonium sulfate and sodium persulfate are 0.5, 1.2 and 0.5, respectively.

Leaching kinetics of bastnaesite concentrate in HCl solution

The leaching kinetics of bastnaesite concentrate in HCl solution was investigated with respect to the effects of HCl concentration by changing HCl concentration,leaching temperature,liquid to solid ratio,and particle size.A particle size of 25 μm was required to leach 89.6% RE2（CO3）3 and 1.5%REF3 at 90 ℃ for 90 min,when HCl concentration was 6 mol/L and liquid to solid ratio was 15：1.The leaching kinetics of bastnaesite concentrate is represented by shrinking core model with diffusion through a porous product layer.The activation energies for the dissolution reaction of RE2（CO3）3 and REF3 were calculated to be 59.39 kJ/mol and 66.13 kJ/mol respectively.

Leaching kinetics of selenium from selenium-tellurium-rich materials in sodium sulfite solutions

The leaching kinetics of selenium from selenium-tellurium-rich materials in sodium sulfite solutions was studied. The morphologies of selenium-tellurium-rich materials are mainly spheroid and columnar bodies and the range of particle size of selenium-tellurium-rich materials is between 17.77μm and 56.58μm, which contain 41.73%selenium and 40.96%tellurium. The ranges of experimental elements are 126-315 g/L of sodium sulfite concentration, 100-400 r/min of agitation speed, 23-95 ℃ of reaction temperature, 7：1-14：1 of liquid-solid ratio and 17.77-56.58μm of average particle size. The results show that the leaching rate increases with increasing the sodium sulfite concentration, agitation speed, reaction temperature or liquid-solid ratio and the leaching rate decreases with increasing the particle size. The reaction temperature has the significant effects on the selenium leaching rate which increases from 21%to 67%with increasing temperature from 23 ℃ to 95 ℃. The experimental data agree quite well with the Avrami model for leaching, with model parameter of 0.235 and apparent activation energy of 20.847 kJ/mol.

Acid leaching kinetics of zinc plant purification residue

The leaching processes of zinc plant purification residue in sulfuric acid solution were investigated with respect to the effects of sulfuric acid concentration, reaction temperature, and particle size. A particle size of 75？80 μm was required to leach 99.8%cobalt and 91.97%zinc at 70 °C for 20 min when the sulfuric acid concentration was 100 g/L and the ratio of liquid to solid was 50？1 （mL/g）. The leaching kinetics of zinc plant purification residue in sulfuric acid solution system conformed well to the shrinking core model, and the dissolution rates of cobalt and zinc were found to be controlled by diffusion through a porous product layer. The apparent activation energy values of cobalt and zinc reaction were calculated to be 11.6931 kJ/mol and 6.6894 kJ/mol, respectively, according to the Arrhenius formula equation. The results show that diffusion through the inert particle pores is the leaching kinetics rate-controlling step.

Water leaching kinetics and recovery of potassium salt from sintering dust

Surface morphology and inner structure of the dust were observed by ICP-AES, SEM-EDS and XRD to examine the strengthening measures of leaching potassium salt from the sintering dust by water. The results showed that the main component of the sintering dust was iron-oxygen compound, with KCl adsorbed on its surface. Leaching experiments showed that the KCl in the ESP dust could be separated and recovered by water leaching and fractional crystallization. The yield of K-Na vaporized crystalline salt was 18.56%, in which the mass fractions of KCl, NaCl, CaSO4 and K2SO4 were about 61.21%, 13.40%, 14.62%and 10.86%, respectively. The leaching kinetics of potassium salt from the sintering dust fits the external diffusion model well. The leaching speed and the leaching rate of the potassium salt can be increased by increasing the leaching temperature, strengthening the stirring speed and increasing the liquid-solid ratio.

Leaching kinetics of gold bearing pyrite in H_2SO_4-Fe_2(SO_4)_3 system

Gold bearing pyrite leaching was conducted in H2SO4-Fe2（SO4）3 system at different reaction temperatures,with different ferric ion concentrations,sulfuric acid concentrations and stirring speeds.The leaching kinetics and mechanism were studied.When the temperature ranged between 30-75 °C,the pyrite leaching was mainly controlled by chemical reaction with positive correlation to the ferric ion concentration.The activation energy obtained from Arrhenius empirical formula is 51.39 k J/mol.The EDS and XPS analyses suggest that the oxidation of sulfur within pyrite is through a series of intermediate stages,and eventually is oxidized to sulphate accompanied with the formation of element sulfur.This indicates a thiosulfate oxidation pathway of the gold bearing pyrite oxidation in H2SO4-Fe2（SO4）3 system.

Transformation and leaching kinetics of silicon from low-grade nickel laterite ore by pre-roasting and alkaline leaching process

The mineralogical phase transformation of a low-grade nickel laterite ore during pre-roasting process and the extraction of silicon during alkaline leaching process were investigated.The results indicate that the reaction activity of nickel ores is effectively improved by pre-roasting at650°C for2h,because of the transformation of lizardite into magnesium olivine and protoenstatite.When finely ground ore samples(44-61μm)pre-roasted firstly react with sodium hydroxide solution(60g/L)with a solid/liquid ratio of1:5at140°C for120min,the extraction of silicon can reach89.89%,and the other valuable elements of magnesium,iron and nickel are accumulated in the solid residues.The leaching kinetics of nickel laterite ore can be described successfully by the diffusion through the product layer control model.The activation energy is calculated to be11.63kJ/mol and the kinetics equation can be expressed as1-3(1-x)2/3+2(1-x)=13.53×10-2exp[-11.63/(RT)]t.

Leaching kinetics of calcium molybdate with hydrochloric acid in presence of phosphoric acid

Calcium molybdate(CaMoO4)is the main component of powellite and is a predominant intermediate in the pyrometallurgical and hydrometallurgical process of molybdenum.The extraction of Mo from CaMoO4 by a combination of phosphoric acid and hydrochloric acid was investigated.For further understanding of the leaching mechanism,the effects of five key factors were studied to describe the leaching kinetics.The results indicated that the dissolution rate of CaMoO4 was independent of the stirring speed.Mo extraction significantly increased with increasing HCl concentration and temperature,but decreased with increasing particle size.A shrinking core model with surface chemical reaction was found to withstand the dissolution of CaMoO4.The apparent activation energy was calculated to be 70.879 kJ/mol,and a semi-empirical equation was derived for the rate of reaction.

Leaching kinetics of low-grade copper ore with high-alkality gangues in ammonia-ammonium sulphate solution

The leaching kinetics of low-grade copper ore with high-alkality gangues was studied in ammonia-ammonium sulphate solution.The main parameters,such as ammonia and ammonium sulphate concentrations,particle size,solid-to-liquid ratio and reaction temperature,were chosen in the experiments.The results show that the increase of temperature,concentrations of ammonia and ammonium sulphate is propitious to the leaching rate of copper ore.The leaching rate increases with the decrease of particle size and solid-to-liquid ratio.The leaching rate is controlled by the diffusion through the ash layer and the activation energy is determined to be 25.54 kJ/mol.A semi-empirical equation was proposed to describe the leaching kinetics.

Sulfuric acid leaching kinetics of South African chromite

The sulfuric acid leaching kinetics of South African chromite was investigated. The negative influence of a solid product layer constituted of a silicon-rich phase and chromium-rich sulfate was eliminated by crushing the chromite and by selecting proper leaching con- ditions. The dimensionless change in specific surface area and the conversion rate of the chromite were observed to exhibit a proportional re- lationship. A modified shrinking particle model was developed to account for the change in reactive surface area, and the model was fitted to experimental data. The resulting model was observed to describe experimental findings very well. Kinetics analysis revealed that the leach- ing process is controlled by a chemical reaction under the employed experimental conditions and the activation energy of the reaction is 48 kJ.mol-1.

Leaching kinetics of molybdenum from Ni-Mo ore in sulfuric acid solution with sodium peroxodisulfate as oxidant

The leaching kinetics of molybdenum from Ni-Mo ore in sulfuric acid solution with sodium peroxodisulfate was studied.The effects including leaching temperature, reaction time, particle size, stirring speed, and concentrations of sulfuric acid and sodium peroxodisulfate were investigated. The leaching process of molybdenum from Ni-Mo ore is controlled by the chemical reaction through the solid layer across the unreacted shrinking core. The apparent activation energy of the leaching of molybdenum is calculated to be 41.0 k J/mol and the leaching kinetics equation of molybdenum from Ni-Mo ore is expressed as1-(1-a)1/3=3405.7exp[-41030.0/(RT)]t.

Leaching kinetics of fluorine during the aluminum removal from spent Li-ion battery cathode materials

The high content of aluminum(Al)impurity in the recycled cathode powder seriously affects the extraction efficiency of Nickel,Cobalt,Manganese,and Lithium resources and the actual commercial value of recycled materials,so Al removal is crucially important to conform to the industrial standard of spent Li-ion battery cathode materials.In this work,we systematically investigated the leaching process and optimum conditions associated with Al removal from the cathode powder materials collected in a wet cathode-powder peeling and recycling production line of spent Li-ion batteries(LIBs).Moreover,we specifically studied the leaching of fluorine(F)synergistically happened along with the removal process of Al,which was not concerned about in other studies,but one of the key factors affecting pollution prevention in the recovery process.The mechanism of the whole process including the leaching of Al and F from the cathode powder was indicated by using NMR,FTIR,and XPS,and a defluoridation process was preliminarily investigated in this study.The leaching kinetics of Al could be successfully described by the shrinking core model,controlled by the diffusion process and the activation energy was 11.14 kJ/mol.While,the leaching of F was attributed to the dissolution of LiPF6and decomposition of PVDF,and the kinetics associated was described by Avrami model.The interaction of Al and F is advantageous to realize the defluoridation to some degree.It is expected that our investigation will provide theoretical support for the large-scale recycling of spent LIBs.

Kinetics of leaching lithium from lepidolite using mixture of hydrofluoric and sulfuric acid

The fluorine-based chemical method shows great potential in leaching lithium(Li) from lepidolite. Leaching kinetics of Li in a mixture of sulfuric acid and hydrofluoric acid, which is a typical lixivant for the fluorine-based chemical method, was carried out under crucial factors such as different HF/ore ratios(1:1-3:1 g/mL) and leaching temperatures(50-85℃). The kinetics data fit well with the developed shrinking-core model, indicating that the leaching rate of Li was controlled by the chemical reaction and inner diffusion at the beginning of leaching(0-30 min) as a calculated apparent activation energy(Ea) of 20.62 kJ/mol. The inner diffusion became the rate-limiting step as the leaching continues(60-180 min). Moreover, effects of HF/ore ratio and leaching temperature on selective leaching behavior of Li, Al and Si were discussed. 90% of fluorine mainly existed as HF/F-in leaching solution, which can provide theoretical guidance for further removal or recovery of F.

Kinetics of leaching lithium from α-spodumene in enhanced acid treatment using HF/H_2SO_4 as medium

An enhanced leaching of Li fromα-spodumene was carried out using a mixture of hydrofluoric and sulfuric acid(HF/H2SO4)as the medium.Based on the optimized leaching conditions,the leaching kinetics of Li was investigated in an ore/HF/H2SO4 ratio of 1:3:2 g:mL:mL with leaching temperature ranging from 50 to 100°C.The results indicate that the leaching kinetics of Li fitted well with a model based on the shrinking core model.In addition,the leaching rate of Li was controlled by chemical reactions and diffusion through the product layers.The apparent activation energy Ea was calculated to be 32.68 kJ/mol.Solid films were formed because of the generation of insoluble products such as cryolithionite(Na3Li2Al2F12),cryolite(Na3AlF6),calcium fluoride(CaF2),potassium cryolite(K2AlF5),aluminum fluoride(AlF3),and fluorosilicates(Na2SiF6 or KNaSiF6).Furthermore,the effects of the ore/HF ratio and leaching temperature on the leaching behavior of Li,Al and Si were investigated.The results indicate that the ore/HF ratio and leaching temperature could clearly affect the distribution of HF molecules on the leaching of Li,Al and Si,which are important for the selective leaching of Li over Al and Si with this fluorine-based chemical method.

Kinetics of acid-oxygen leaching of low-sulfur Ni-Cu matte at atmospheric pressure

The leaching of low-sulfur Ni-Cu matte in acid-oxygen(CuSO4-H2SO4-O2)solution at atmospheric pressure was researched.This matte was obtained from high grade Ni-Cu matte by magnetic separation,which mainly contained Ni-Cu alloy and a small quantity of sulfides.The effects of temperature,agitation speed,oxygen flow rate,particle size,acid concentration and concentration of copper ion were studied.It is found that the matte particles are leached by shrinking core mechanism and the leaching process is electrochemically controlled.In a temperature range of 30-60℃,the surface reaction is rate-limiting step,with an apparent activation energy of 41.9 kJ/mol.But at higher temperature(70-85℃),the rate process is controlled by diffusion through the product layer,with an apparent activation energy of 7.3 kJ/mol.

Kinetics of nitric acid leaching of low-grade rare earth elements from phosphogypsum

Phosphogypsum(PG)is a potential resource for rare earth elements(REEs).Several studies have been carried out on REE leaching from PG.However,few in-depth studies have investigated the kinetics of this leaching process.In this study,the leaching kinetics of REEs from PG in nitric acid at different temperatures were explored in depth.The experiments show that the maximum leaching recovery for ΣREE was 58.5%,75.9%and 83.4%at 30,60 and 80℃,respectively.Additionally,among La,Ce,Y and Nd,Y had the highest leaching rate.A new shrinking core model(SCM)based on the dissolution reaction of a cylindrical solid particle with interfacial transfer and diffusion across the product layer as the rate-controlling step was deduced and could well fit the leaching process of REEs from PG.The activation energies for the leaching of La,Ce,Y and Nd were determined on the basis of the new cylindrical SCM.In summary,the cylindrical SCM was a more suitable fitting model than the spherical SCM,and the interfacial transfer and diffusion across the product layer were the rate-controlling step for REE leaching from the PG sample.

Leaching kinetics of ionic rare-earth in ammonia-nitrogen wastewater system added with impurity inhibitors

Ammonia-nitrogen wastewater is produced during the dressing and smelting process of rare-earth ores.Such wastewater includes a very high concentration of NH4＋, as well as other ions（e.g., NH4＋, RE3＋, Al3＋, Fe3＋, Ca2＋, Cl–, and Si O32–） with a p H of 5.4–5.6.Its direct discharge will pollute, yet it can be recycled and used as a leaching reagent for ionic rare-earth ores.In this study, leaching kinetics studies of both rare earth ions and impurity ion Al3＋ were conducted in the ammonia-nitrogen wastewater system with the aid of impurity inhibitors.Results showed that the leaching process of rare-earth followed the internal diffusion kinetic model.When the temperature was 298 K and the concentration of NH4＋ was 0.3 mol/L, the leaching reaction rate constant of ionic rare-earth was 1.72 and the apparent activation energy was 9.619 k J/mol.The leaching rate was higher than that of conventional leaching system with ammonium sulfate, which indicated that ammonia-nitrogen wastewater system and the addition of impurity inhibitors could promote ionic rare-earth leaching.The leaching kinetic process of impurity Al3＋ did not follow either internal diffusion kinetic model or chemical reaction control, but the hybrid control model which was affected by a number of process factors.Thus, during the industrial production the leaching of impurity ions could be reduced by increasing the concentration of impurity inhibitors, reducing the leaching temperature to a proper range, accelerating the seepage velocity of leaching solution, or increasing the leaching rate of rare earths.

Kinetics of chemical leaching of chalcopyrite from low grade copper ore: behavior of different size fractions

The kinetics of the chemical leaching of copper from low grade ore in ferric sulfate media was investigated using the constrained least square optimization technique. The experiments were carried out for different particle sizes in both the reactor and column at constant oxidation-reduction potential （Eh）, pH values, and temperature. The main copper mineral was chalcopyrite. About 40% of Cu recovery is obtained after 7 d of reactor leaching at 85℃ using -0.5 mm size fraction, while the same recovery is obtained at 75℃ after 24 d. Also, about 23% of Cu recovery is obtained after 60 d of column leaching for ＋4--8 mm size fraction whereas the Cu recovery is as low as about 15% for ＋8--12.7 and ＋12.7--25 mm size fractions. A 4-stage model for chalcopyrite dissolution was used to explain the observed dissolution behaviors. The results show that thick over-layers of sulphur components cause the parabolic behavior of chalcopyrite dissolution and the precipitation of Fe3＋ plays the main role in chalcopyrite passivation. In the case of coarse particles, transformation from one stage to another takes a longer time, thus only two stages including the initial reaction on fresh surfaces and S0 deposition are observed.

Process and kinetics of the selective extraction of cobalt from high-silicon low-grade cobalt ores using ammonia leaching

An ammonia-based system was used to selectively leach cobalt(Co)from an African high-silicon low-grade Co ore,and the other elemental impurities were inhibited from leaching in this process.This process was simple and environmentally friendly.The results revealed that the leaching ratio of Co can reach up to 95.61%using(NH_(4))_(2)SO_(4)as a leaching agent under the following materials and conditions:(NH_(4))_(2)SO_(4)concentration 300 g/L,reductant dosage 0.7 g,leaching temperature 353 K,reaction time 4 h,and liquid-solid ratio 6 mL/g.The leaching kinetics of Co showed that the apparent activation energy of Co leaching was 76.07 kJ/mol(i.e.,in the range of 40-300 kJ/mol).This indicated that the leaching of Co from the Co ore was controlled by an interfacial chemical reaction,and then the developed leaching kinetics model of the Co can be expressed as 1-(1-α)^(1/3)=28.01×10~3×r_0^(-1)×C_((NH_(4))_(2)SO_(4))^(1.5)×exp(-76073/8.314 T)×t,whereαis the leaching ratio(%)of Co,r_0 is the average radius(m)of the Co ore particles,T is the temperature(K),and C_((NH_(4))_(2)SO_(4))is the initial reactant concentration(kg/m^(3)).

Kinetics study of leaching arsenic from Ni-Mo ore roasting in dust mixture of hydrochloric and sulfuric acids

The kinetics of leaching arsenic from Ni-Mo ore roasting dust was investigated. The effects including leaching temperature, particle size of the smelter dust, stirring speed, the coefficient β（the molar ratio of sodium chlorate to arsenic in the smelter dust） and the initial H＋ concentration on leaching arsenic were studied. The results indicate that the leaching of arsenic increases sharply with the decrease of particle size. The orders of reaction with respect to H＋ concentration and particle size are determinted to be 1.136 and 1.806, respectively. The leaching of arsenic reaches 99% under experimental conditions, the apparent activation energy is determined to be 11.157 kJ/mol, which is consistent with the values of activation energy for diffusion model The kinetics equation of leaching arsenic from the roasting dust could be expressed by a semi-empirical equation as 1-2/3η （1 -η）^2/3 = k0（c[H＋]）^1.136ro^-1.806 exp[（-11157 /RT）t].