STATE SPACE MODELING OF DIMENSIONAL MACHINING ERRORS OF SERIAL-PARALLEL HYBRID MULTI-STAGE MACHINING SYSTEM

The final product quality is determined by cumulation, coupling and propagation of product quality variations from all stations in multi-stage manufacturing systems （MMSs）. Modeling and control of variation propagation is essential to improve product quality. However, the current stream of variations （SOV） theory can only solve the problem that a single SOV affects the product quality. Due to the existence of multiple variation streams, limited research has been done on the quality control in serial-parallel hybrid multi-stage manufacturing systems （SPH-MMSs）. A state space model and its modeling strategies are developed to describe the multiple variation streams stack-up in an SPH-MMS. The SOV theory is extended to SPH-MMS. The dimensions of system model are reduced to the production-reality level, and the effect and feasibility of the model is validated by a machining case.

STOCHASTIC OBJECT-ORIENTED PETRI NETS (SOPNS) AND ITS APPLICATION IN MODELING OF MANUFACTURING SYSTEM RELIABILITY

Object-oriented Petri nets (OPNs) is extended into stochastic object-oriented Petri nets (SOPNs) by associating the OPN of an object with stochastic transitions and introducing stochastic places. The stochastic transition of the SOPNs of a production resources can be used to model its reliability, while the SOPN of a production resource can describe its performance with reliability considered. The SOPN model of a case production system is built to illustrate the relationship between the system's performances and the failures of individual production resources.

A method of manufacturing process modeling based on activity network for large-sized and complex products

Simulation technique is an efficient approach to realize the planning and scheduling of manufacturing process of products. An appropriate and efficient manufacturing process model is the basis and key of manufacturing process simulation. By analyzing the features of large-sized and complex products, a method of manufacturing process modeling based on activity network is presented and a mapping algorithm of translating BOM/BOP into the manufacturing process model is designed in detail.

Study on the Manufacturability Evaluation Based on Double-layer Model of Manufacturing Resources

Virtual organization is a new production patter and a principal part in advanced manufacturing systems such as agile manufacturing. Manufacturability evaluation is the necessary condition to form the virtual organization. A new manufacturability evaluation approach is described in this paper, which is carried out based on every process feature under the double-layer model of manufacturing resources proposed by authors. The manufacturing resources that build up the virtual organization are selected according to the results of manufacturability evaluation.

MODELING OF FMS BASED ON UML AND OPNS

As the main component of computer integrated manufacturing system (CIMS), flexible manufacturing system (FMS) should be an open system with reusability and extenchaility. Moreover, as FMS is a complex asynchronous concurrent system, its model also should have the abilities to express the concurrency in the system and to analyze the behavior of the system. It is difficult to use any one method to model such a complex system as FMS. A modeling method using Object-oriented modeling language-unified modeling language (UML) and object-Oriented Petri nets (OPNs) is proposed. Class diagram in UML is used to represent the static relations among the objects in FMS. OPNs are used to model the dynamic behavior of the objects and conduct performance analysis. OPNs also can be used to identify the attributes and operations of the objects. The model can describe the system integrally and can be used to design FMS control software naturally.

An Agent-Oriented Modelling Approach for Agile Manufacturing

The dynamic variations in demand patterns and produ ct mix, driven by unpredictable changes in a global market, are placing manufactur ing systems under significant pressure. In order to remain competitive, manu facturing organisations must satisfy demands timely. This implies that companies must increase product varieties, reduce time-to-market, shorten product-life cycles and at the same time maintain good quality and reduce investment costs. Conventional methodologies for planning and control have been found to be inadeq uate in meeting these challenges. Agile manufacturing is the state-of-the-art concept that provides enterprises with the opportunity to react rapidly and cos t-effectively to changes that occur in their environment. Several paradigms suc h as Holonic Manufacturing Systems (HMS), Bionic Manufacturing Systems (BMS) and Fractal Factory have been developed to enable manufacturing systems achieve agi lity by integrating manufacturing activities into a coordinated framework. Despi te the differences in their origin (HMS from social organisation, BMS from biolo gy and Fractal Factory from Mathematics), these paradigms have overlapping conce pts and one of the most important is hierarchical organisational structure. This paper presents a conceptual hierarchically structured multi-agent architec ture for manufacturing systems’ modelling. Multi-Agent Systems (MAS) provide su itable techniques for implementing the above concepts and as a branch of Distrib uted Artificial Intelligence (DAI), have characteristics that have been explored in various applications. Such characteristics include self-organisation, flexi bility, scalability, and robustness. The proposed architecture provides a suit able decision-making framework where each agent represents a node in the hier archic tree of manufacturing systems such as the company as whole, each plant wi thin the company, each cell or line within the plant, each machine in a cell or line. Each agent has the ability to perceive and evaluate changes that occur in the manufacturing environment, interact with other agents in the system in order to reach an optimal decision, and act based on that decision. In other words, agents respond timely to unexpected changes by continuously co-ordinating t heir activities, and allocating manufacturing resources dynamically based on act ual shop-floor situation. The flexibility of this architecture also lies in its ability to accommodate both homogenous and heterogeneous agents, and its capabi lity for the dynamic addition and removal of agents using a conceptual intellige nt communication mechanism similar to the blackboard messaging system. A Bidding -Based Scheme (BBS) would be used to generate and evaluate alternative scenario at run-time. In addition, this architecture can be extended to meet the requir ements of enterprise integration.

Manufactured nanoparticle:A prediction model for understanding PM2.5 toxicity to human

Epidemiological studies have demonstrated that chronic exposure to polluted concentration of fine ambient particulate matter(PM2.5)can induce markedly harmful effects on human health,however,an enormous research effort is still need to the comprehensive understanding of PM2.5 induction of new negative health outcomes.Recently,Maher and colleges[1]from Environmental Magnetism and Paleomagnetism at Lancaster University

A Strategy and Model of Change for SMEs in the Hong Kong Manufacturing Industry

The re-establishment of the Hong Kong manufacturin g industry as a local pillar of economy is vital in the restructuring of the e conomy in Hong Kong. The SMEs should play a key role in such a process. It requi res major changes to take place in the operation of the enterprises in order to enhance their competitiveness and therefore the chance of success in the restruc turing process. It is suggested that the strategy of going for high value-added products and related services together with the practice of "focused factory" s hould be adopted by the SMEs in the industry. Effective change management by the top managers and owners in the SMEs is an underpinning element for the success. Basing upon the characteristics of the SMEs in the industry, a model of change is proposed. The roles that should be played by the top management and owners in the industry are suggested and discussed. It is believe that the proposal and s uggestions made would help the industry to effectively manage the changes that a re necessary for the industry to shape the competitiveness of the industry in th e world arena in future.

RESEARCH AND PRACTICE FOR MANUFACTURING ENVIRONMENT MODELLING TECHNOLOGY OF CIMS

An abstract model and representation method for manufacturing environment is presented based on analysis of process planning tasks and factory configuration capable of handling the process plans. This model has been proved to be applicable to the generative process planning and to shopflow control information integration. A general manufacturing environment modelling tool has been developed under the X-window support to verity the mentioned model and modelling technology.

Fast Parallel Algorithm for Slicing STL Based on Pipeline

In Additive Manufacturing field, the current researches of data processing mainly focus on a slicing process of large STL files or complicated CAD models. To improve the efficiency and reduce the slicing time, a parallel algorithm has great advantages. However, traditional algorithms can＇t make full use of multi-core CPU hardware resources. In the paper, a fast parallel algorithm is presented to speed up data processing. A pipeline mode is adopted to design the parallel algorithm. And the complexity of the pipeline algorithm is analyzed theoretically. To evaluate the performance of the new algorithm, effects of threads number and layers number are investigated by a serial of experiments. The experimental results show that the threads number and layers number are two remarkable factors to the speedup ratio. The tendency of speedup versus threads number reveals a positive relationship which greatly agrees with the Amdahl＇s law, and the tendency of speedup versus layers number also keeps a positive relationship agreeing with Gustafson＇s law. The new algorithm uses topological information to compute contours with a parallel method of speedup. Another parallel algorithm based on data parallel is used in experiments to show that pipeline parallel mode is more efficient. A case study at last shows a suspending performance of the new parallel algorithm. Compared with the serial slicing algorithm, the new pipeline parallel algorithm can make full use of the multi-core CPU hardware, accelerate the slicing process, and compared with the data parallel slicing algorithm, the new slicing algorithm in this paper adopts a pipeline parallel model, and a much higher speedup ratio and efficiency is achieved.

HISTORICAL PROCEDURES AND G-DSG METHOD BASED MANUFACTURING PLANNING

Oriented to CAD/CAM seamless integration, this paper presents an idea for synthetically considering the qualitative history model, which represents the whole course of modeling, and the quantitative geometry model, which contains the extended Brep model, CSG and feature pedigree. History model building captures in background the dynamic interactive definition of engineering requirement and then explicitly conveys the original intention to successive application layers, which is conductive to the decision support of manufacturing planning in not only automatic geometry re constructing but also machining set up. G DSG theory as an earlier achievement is applied to generate the topology independent generalized mid model as an input to manufacturing planning, which is therefore simplified and its accuracy is simultaneously improved. Manufacturing planning lays emphasis on optimizing the mapping in both geometry and function from part itself to detail machining scheme. Comparatively, process planning pays more attention to the mapping to those items like tool, fixture, etc. Theoretically, such an idea is also beneficial to realizing the parametric NC machining trajectory generation and maintaining its dynamic consistency with the update of the design model.[WT5”HZ]

A Review of Residual Stress and Deformation Modeling for Metal Additive Manufacturing Processes

A metal additive manufacturing process results in a nearly net-shaped fabrication of parts directly from digital data.A local heat source melts the deposited material,and a part is built layer-by-layer.Residual stress and de-formation are critical issues experienced by additively manufactured parts.Modeling the additive manufacturing process provides important insights and can help determine an optimal build plan so as to minimize residual stress formation.Various approaches have been used for modeling of residual stresses,ranging from high-fidelity models to simplified models,for quicker results.This paper provides a state-of-the-art review of the approaches used to numerically model residual deformation and stresses in structures built using additive manufacturing.Fur-thermore,it describes the physical causes of residual-stress generation in an additively manufactured structure.

Optimization of fused deposition modeling process parameters:a review of current research and future prospects

Fused deposition modeling （FDM） is one of the most popuIar additive manufacturing technologies for various engineering applications. FDM process has been introduced commercially in early 1990s by Stratasys Inc., USA. The quality of FDM processed parts mainly depends on careful selection of process variables. Thus, identifica- tion of the FDM process parameters that significantly affect the quality of FDM processed parts is important. In recent years, researchers have explored a number of ways to improve the mechanical properties and part quality using various experimental design techniques and concepts. This article aims to review the research carried out so far in determining and optimizing the process parameters of the FDM process. Several statistical designs of experiments and optimization techniques used for the determination of optimum process parameters have been examined. The trends for future FDM research in this area are described.

Application of blockchain in the field of intelligent manufacturing:Theoretical basis,realistic plights,and development suggestions

Blockchain technology is considered one of the promising technologies of the information technology era.The core features of blockchain,such as decentralization,transparency,high security,and tamper-proof nature,bring great convenience for large-scale social cooperation and data sharing.Blockchain has a broad application prospect in the field of intelligent manufacturing.The key issues of this field,such as distributed collaborative production,industrial big data sharing and security,transparent logistics,and supply chain,are naturally consistent with the core characteristics of the blockchain technology.This study aims to analyze the application of blockchain in the field of intelligent manufacturing.First,we introduce the basic connotation and applications of blockchain.Then,we propose the theoretical basis for the application of blockchain in the field of intelligent manufacturing.Finally,we point out the realistic plights and provide some suggestions to promote the application of blockchain in the field of intelligent manufacturing.

Simultaneous settings of order quantity,wholesale price,production run length,process mean,and warranty period

In this article,the authors propose a modified version of S.L.Chen and Liu’s model with a two-stage production system.Assume that the retailer’s order quantity is concerned with the manufacturer’s selling price and the warranty period of product.The used cost of the customer is measured under the Taguchi’s quadratic quality loss function and concluded in the retailer’s profit function.The quality of the lot for the manufacturer is determined by adopting a two-stage single sampling rectifying inspection plan.The modified economic manufacturing quantity(EMQ)model is addressed in formulating the manufacturer’s expected profit.The retailer’s order quantity,manufacturer’s wholesale price,production run length,process mean,and warranty period of product will be jointly determined by maximizing the total expected profit of the supply chain system including the manufacturer and the retailer.Finally,the quality investment policy is introduced to illustrate the profit improvement for the supply chain system.