Experiment Study on the Exhaust-Gas Heat Exchanger for Small and Medium-Sized Marine Diesel Engine

This paper aims to design a special exchanger to recover the exhaust gas heat of marine diesel engines used in small and medium-sized fishing vessels,which can then be used to heat water up to 55°C–85°C for membrane desalination devices to produce fresh water.A new exhaust-gas heat exchanger of fins and tube,with a reinforced heat transfer tube section,unequal spacing fins,a mixing zone between the fin groups and four routes tube bundle,was designed.Numerical simulations were also used to provide reference information for structural design.Experiments were carried out for exhaust gas waste heat recovery from a marine diesel engine in an engine test bench utilizing the heat exchanger.The experimental results show that the difference between heat absorption by water and heat reduction of exhaust gas is less than 6.5%.After the water flow rate was adjusted,the exhaust gas waste heat recovery efficiency was higher than 70%,and the exhaust-gas heat exchanger’s outlet water temperature was 55°C–85°C at different engine loads.This means that the heat recovery from the exhaust gas of a marine diesel engine meets the requirement to drive a membrane desalination device to produce fresh water for fishers working in small and medium-sized fishing vessels.

Complete Modeling for Systems of a Marine Diesel Engine

This paper presents a simulator model of a marine diesel engine based on physical, semi-physical, mathematical and thermodynamic equations, which allows fast predictive simulations The whole engine system is divided into several functional blocks： cooling, lubrication, air, injection, combustion and emissions. The sub-models and dynamic characteristics of individual blocks are established according to engine working principles equations and experimental data collected from a marine diesel engine test bench for SIMB Company under the reference 6M26SRP1. The overall engine system dynamics is expressed as a set of simultaneous algebraic and differential equations using sub-blocks and S-Functions of Matlab/Simulink. The simulation of this model, implemented on Matlab/Simulink has been validated and can be used to obtain engine performance, pressure, temperature, efficiency, heat release, crank angle, fuel rate, emissions at different sub-blocks. The simulator will be used, in future work, to study the engine performance in faulty conditions, and can be used to assist marine engineers in fault diagnosis and estimation （FDI） as well as designers to predict the behavior of the cooling system, lubrication system, injection system, combustion, emissions, in order to optimize the dimensions of different components. This program is a platform for fault simulator, to investigate the impact on sub-blocks engine＇s output of changing values for faults parameters such as： faulty fuel injector, leaky cylinder, worn fuel pump, broken piston rings, a dirty turbocharger, dirty air filter, dirty air cooler, air leakage, water leakage, oil leakage and contamination, fouling of heat exchanger, pumps wear, failure of injectors （and many others）.

Optimization of the Performance of Marine Diesel Engines to Minimize the Formation of SO_x Emissions

Optimization procedures are required to minimize the amount of fuel consumption and exhaust emissions from marine engines.This study discusses the procedures to optimize the performance of any marine engine implemented in a 0D/1D numerical model in order to achieve lower values of exhaust emissions.From that point,an extension of previous simulation researches is presented to calculate the amount of SOx emissions from two marine diesel engines along their load diagrams based on the percentage of sulfur in the marine fuel used.The variations of SOx emissions are computed in g/k W·h and in parts per million(ppm)as functions of the optimized parameters:brake specific fuel consumption and the amount of air-fuel ratio respectively.Then,a surrogate model-based response surface methodology is used to generate polynomial equations to estimate the amount of SOx emissions as functions of engine speed and load.These developed non-dimensional equations can be further used directly to assess the value of SOx emissions for different percentages of sulfur of the selected or similar engines to be used in different marine applications.

Validation of an Emission Model for a Marine Diesel Engine with Data from Sea Operations

In this study,a model is developed to simulate the dynamics of an internal combustion engine,and it is calibrated and validated against reliable experimental data,making it a tool that can effectively be adopted to conduct emission predictions.In this work,the Ricardo WAVE software is applied to the simulation of a particular marine diesel engine,a four-stroke engine used in the maritime field.Results from the bench tests are used for the calibration of the model.Finally,the calibration of the model and its validation with full-scale data measured at sea are presented.The prediction includes not only the classic engine operating parameters for a comparison with surveys but also an estimate of nitrogen oxide emissions,which are compared with similar results obtained with emission factors.The calibration of the model made it possible to obtain an overlap between the simulation results and real data with an average error of approximately 7%on power,torque,and consumption.The model provides encouraging results,suggesting further applications,such as in the study on transient conditions,coupling of the engine model with the ship model for a complete simulation of the operating conditions,and optimization studies on consumption and emissions.The availability of the emission data during the sea trial and validated simulation results are the strengths and novelties of this work.

An Evaluation of Human Error Probabilities for Critical Failures in Auxiliary Systems of Marine Diesel Engines

Human error,an important factor,may lead to serious results in various operational fields.The human factor plays a critical role in the risks and hazards of the maritime industry.A ship can achieve safe navigation when all operations in the engine room are conducted vigilantly.This paper presents a systematic evaluation of 20 failures in auxiliary systems of marine diesel engines that may be caused by human error.The Cognitive Reliability Error Analysis Method(CREAM)is used to determine the potentiality of human errors in the failures implied thanks to the answers of experts.Using this method,the probabilities of human error on failures were evaluated and the critical ones were emphasized.The measures to be taken for these results will make significant contributions not only to the seafarers but also to the ship owners.

Research on Fault Prediction for Marine Diesel Engines

Condition-based maintenance based on fault prediction has been widely concerned by the industry. Most of the contributions on fault prediction are based on various sensor data and mathematical models of the equipment. The complexity of the model and data signal is the key factor affecting the practicability of the model. In addition, even for the same type and batch of equipment, the manufacturing process, operation environment and other factors also affect the model parameters. In this paper, a series event model is conducted to predict the fault of marine diesel engines. Numerical example illustrates that the proposed event model is feasible.

A Practical Approach to Detect Faults of Marine Diesel Engine

The existing marine diesel engine fault diagnosis methods mainly have the problems of model complexity, large amount of calculation, and unable to carry out real-time fault diagnosis of diesel engine. In this paper, a simple and practical approach to detect faults of marine diesel engine is studied. According to a set of sensing data, the fitting equation of each parameter changing with the running state of diesel engine was fitted statistically. Then, the threshold range of each parameter changing with the running state of diesel engine was fitted. During fault diagnosis, the real-time parameters of the sensor in the current running state were calculated according to the real-time running data. If the parameters exceed the threshold range, it is abnormal operation. Because the sensor signal corresponds to the operation status of each specific component, the abnormal evaluation directly indicates the specific fault. Experimental results show that the method has a good practical effect.

A Database of Selected Marine Diesel Engines for Diagnostic Needs

The article describes an electronic database of selected marine piston combustion engines created for diagnostic purposes. The database was made for vessels of the biggest Polish shipowner. It is used for archiving and comparing measured parameters of diagnosed engines with model parameters. To facilitate the search for and use of required data, they have been collected and catalogued. For this purpose the database has been prepared by using a computer program included in the Microsoft Office suite. The database search relies on the details concerning the type of vessel. The fields displayed include such items as the year and place of construction, the parameters of the ship, flag, etc.. For each vessel special forms are available for main and auxiliary engines, enabling easy and quick check of the necessary parameters during operation of the engine. The database contains parameters of the main propulsion and auxiliary engines, as well as model characteristics to help determine the diagnostics, prognosis and genesis.

Transient tribo-dynamic analysis of crosshead slipper in lowspeed marine diesel engines during engine startup

A crosshead slipper-guide system,which bears a significant thrust force,is an essential friction pair in low-speed marine diesel engines.Owing to the low moving speed of the crosshead slipper during engine startup,it is difficult to form good hydrodynamic lubrication between the crosshead slipper and guide.Therefore,a detailed analysis of the crosshead slipper during engine startup is needed.In this study,a new transient tribo-dynamic model for a crosshead slipper during the engine startup process is presented.The model consists of a mixed lubrication model of the crosshead slipper-guide and dynamic models of the piston assembly,crosshead assembly,connecting rod,and crankshaft.The tribo-dynamic performances of the crosshead slipper during startup and under the rated conditions were simulated and compared.The results show that the tribo-dynamics of the crosshead slipper during the startup process are significantly different from those under the rated conditions.Some measures beneficial for the low friction of a crosshead slipper-guide under the rated conditions may significantly increase the friction loss of the crosshead slipper-guide system during the startup process.

Thermal and elemental analysis of the combustion chamber deposits in a large-scale two-stroke marine diesel engine

It is of significance to understand the chemical content of carbon deposits in the large-scale two-stroke(LSTS) marine diesel engine because of adverse effect on the engine performance, oil consumption and emissions. In this work, two different combustion chamber deposits in an LSTS marine diesel engine were studied using thermogravimetry analysis(TGA), elemental analysis(EA) and synchrotron X-ray fluorescence(SXRF). One was on the piston top and the other on the piston land, termed PTCD and PLCD, respectively. For the PTCD sample, the 97% residue in the TGA and 1.4% carbon content in the EA indicated the main compositions of PTCD were metal salts or oxides and ashes, significantly different from the previous findings of the highest carbon content in deposits from the small four stroke engines. The different chemical content between PTCD and PLCD implied higher thermal load in the LSTS marine diesel engine led to a nearly complete thermal decomposition of PTCD. The higher calcium content in PTCD and PLCD indicated the additives of cylinder oil should be the main source of metal content of PTCD and PLCD. Calcium distribution in the SXRF results was indicative of the potential layered structure in PTCD and PLCD. In addition, the appearance of iron on the surface against the piston in PTCD and PLCD indicated iron oxides formation between carbon deposit and piston materials.

Dynamic Characteristic Investigation on the Fuel Pressure of Diesel Engines Electronic In-line Pump System

The electronic in-line pump (EIP) is a complex system consisting of mechanical, hydraulic, and electromagnetic parts. Experimental study showed that the fuel pressure of the plunger and the fuel drainage of the pressure system after fuel injection could result in fuel pressure fluctuation in the low pressure system. Such fluctuation exhibited pulsating cycle fluctuation as the amplitude rose with the increase of the injection pulse width. The time domain analysis found that the pressure time history curve and injection cylinders corresponded with a one-to-one relationship. By frequency domain analysis, the result was that with the increase of the working cylinder number, the high frequency amplitude gradually increased and the basic frequency amplitude gradually decreased. The conclusion was that through wavelet transformation, the low pressure signal simultaneously moved towards low frequency as the high frequency of the wavelet transformation signal with the working cylinder number increased. Lastly, by using the numerical model, the study investigated the simulation research concerning the relationship of the fluctuation dynamic characteristic in the low pressure system and the fuel injection characteristic of the high pressure system, completing the conclusions obtained by the experimental study.

Soot Distribution and Thermal Regeneration of Marine Diesel Particulate Filter

Diesel particulate filter(DPF)is a leading technology reducing particle emissions from marine diesel engines.The removal or regeneration of soot in DPF is an important issue.The purpose of this study is to provide some reference strategies to design the DPF for marine diesel engines.In this paper,a mathematical model of a marine DPF was built up and the particle trap process and the regeneration dynamics were simulated.The results show that the cake soot mass concentrations from 0 to 4.2 g/L during the trap process increase linearly with the increase of the exhaust gas flows while the depth soot mass concentrations from 0 to 2.2 g/L firstly increase linearly and then keep constant.Soot is mainly concentrated in the front and rear portion of the filter and less soot is in the middle.The soot distribution in the cake and depth layers shows the unevenness during the trap and regeneration process.The initial soot loadings have great effects on pressure drops and soot mass concentrations before regeneration,but the little effect after regeneration.The exhaust gas temperature heated to 850 K can achieve 94%efficiency for the DPF regeneration.The heating rate has no effects on the pressure drops and soot mass concentrations,but the heating duration time of exhaust gas has an important impact on them.

Fault diagnosis of a marine power-generation diesel engine based on the Gramian angular field and a convolutional neural network

Marine power-generation diesel engines operate in harsh environments.Their vibration signals are highly complex and the feature information exhibits a non-linear distribution.It is difficult to extract effective feature information from the network model,resulting in low fault-diagnosis accuracy.To address this problem,we propose a fault-diagnosis method that combines the Gramian angular field(GAF)with a convolutional neural network(CNN).Firstly,the vibration signals are transformed into 2D images by taking advantage of the GAF,which preserves the temporal correlation.The raw signals can be mapped to 2D image features such as texture and color.To integrate the feature information,the images of the Gramian angular summation field(GASF)and Gramian angular difference field(GADF)are fused by the weighted average fusion method.Secondly,the channel attention mechanism and temporal attention mechanism are introduced in the CNN model to optimize the CNN learning mechanism.Introducing the concept of residuals in the attention mechanism improves the feasibility of optimization.Finally,the weighted average fused images are fed into the CNN for feature extraction and fault diagnosis.The validity of the proposed method is verified by experiments with abnormal valve clearance.The average diagnostic accuracy is 98.40%.When−20 dB≤signal-to-noise ratio(SNR)≤20 dB,the diagnostic accuracy of the proposed method is higher than 94.00%.The proposed method has superior diagnostic performance.Moreover,it has a certain anti-noise capability and variable-load adaptive capability.

不可食用生物柴油在船用柴油发动机中作为一种环保和可持续的替代燃料在印度发展的潜力

This article explores the possibilities of inedible biodiesel as a viable and environmentally friendly substitute fuel for marine diesel engines in India.This article encompasses on various crucial elements,including engine compatibility,biodiesel blends,fuel quality,emissions reduction,regulatory compliance,cost analysis,environmental advantages,and research and development.Implementing biodiesel in maritime operations within India presents favourable opportunities for mitigating carbon emissions,improving air quality,bolstering energy security,promoting sustainable agriculture,and harmonizing with international environmental objectives.Nevertheless,the effective incorporation of biodiesel necessitates a meticulous examination of multiple variables and an all-encompassing methodology that involves formulating policies,investment in infrastructure,research and development,and collaboration among relevant parties.Adopting biodiesel in India’s maritime sector offers a promising prospect for substantially contributing to sustainability and environmental stewardship.

季节因素对二冲程船用柴油机性能参数及排放影响研究

In comparison to onshore facilities,ships,and their machinery are subjected to challenging external influences such as rolling,vibration,and continually changing air&cooling water temperatures in the marine environment.However,these factors are typically neglected,or their consequences are deemed to have little effect on machinery,the environment,or human life.In this study,seasonal air&seawater temperature effects on marine diesel engine performance parameters and emissions are investigated by using a full-mission engine room simulator.A tanker ship two-stroke main engine MAN B&W 6S50 MC-C with a power output of 8600 kW is employed during the simulation process.Furthermore,due to its diverse risks,the Marmara Region is chosen as the application area for real-time average temperature data.Based on the research findings,even minor variations in seasonal temperatures have a significant influence on certain key parameters of a ship’s main engine including scavenge pressure,exhaust temperatures,compression and combustion pressures,fuel consumption,power,and NOx-SOx-COx emissions.For instance,during the winter season,the cylinder compression pressure(pc)is recorded at 94 bar,while the maximum pressure(pz)reaches 110 bar.In the summer,pc experiences a decrease of 81 bar,while pz is measured at 101 bar.The emission of nitrogen oxides(NOx)exhibits a measurement of 784 parts per million(ppm)during winter and 744 in summer.The concentration of sulfur oxides(SOx)is recorded at 46 ppm in winter and 53 in summer.Given the current state of global warming and climate change,it is an undeniable fact that the impact of these phenomena will inevitably escalate.

考虑海洋环境-船体-螺旋桨-主机之间的动态相互作用的船舶在实海况下的油耗预报

The fuel consumption of a ship has always been an important research topic,but nowadays its importance has even increased as it is directly related to a ship’s greenhouse gas(GHG)emissions,which is now tightly regulated.In this paper,such a dynamic model is presented.The ship’s resistance in calm water and propeller’s performance in open water are required as input.The hull efficiency is estimated empirically.The diesel engine is modelled by a first-order transfer function with a delayed response and its performance is calibrated with the data from the manufacturer’s catalogue.A governor is applied to maintain the pre-set engine’s rotational speed and to control the engine fuel rate.A slope limiter is employed to approximate the actual engine operation during engine transients.The default values can be obtained from the manufacturer engine load acceptance diagram.The developed model is implemented in MATLAB SIMULINK environment.After validation against third-party published results,the influence of using different types of governors on ship speed and fuel consumption is investigated.The model is also applied to simulate the fuel consumption of a ship during a typical acceleration manoeuvre and the scenario of a real ship encountering harsh weather conditions.

Selective catalytic reduction of NO_(x) with NH_(3) assisted by non-thermal plasma over CeMnZrO_(x)@TiO_(2) core–shell catalyst

The presented work reports the selective catalytic reduction(SCR)of NO_(x) assisted by dielectric barrier discharge plasma via simulating marine diesel engine exhaust,and the experimental results demonstrate that the low-temperature activity of NH_(3)-SCR assisted by non-thermal plasma is enhanced significantly,particularly in the presence of a C_(3)H_(6) additive.Simultaneously,CeMnZrO_(x)@TiO_(2) exhibits strong tolerance to SO_(2) poisoning and superior catalytic stability.It is worthwhile to explore a new approach to remove NO_(x) from marine diesel engine exhaust,which is of vital significance for both academic research and practical applications.

Experimental Research on SOx from Ship Emissions by Lye Absorption

To protect environment, and to comply with the IMO＇s （International Maritime Organization） newest regulations about ship＇s SOx emission. This thesis illustrates a closed recycling absorb system based on NaOH solution recycling particularly for SOx onboard. The goal is to use NaOH solution to absorb SOx, and reduce the damage the ships made towards environment. The thesis analyzes the main features that could influence the absorption of SOx on board, and the precipitations during the experiment. To reveal that NaOH solution is very highly effective and economic in absorption of SOx on ships by this experiment, and to set a theoretical basic fundamental for future application of alkali solution recycling absorption system for SOx.

Tribological behavior of co-textured cylinder liner-piston ring during running-in

The running-in of cylinder liner-piston rings(CLPRs)is the most important process that must be performed before a marine diesel engine can be operated.The quality of running-in directly affects the reliability of a CLPR.The surface texture of a CLPR has been proven to significantly affect its lubrication performance.In this study,the tribological behavior of a CLPR during running-in is investigated.Three types of surface textures are generated on the CLPR via laser processing:dimple texture on piston rings,groove texture on cylinder liners,and co-texture on both sides.Subsequently,a series of tests are performed on a slice tester.A load of 300 N(1.64 MPa) is applied,and two speeds(50 and 100 rpm)are adopted.The CLPR running-in quality is characterized based on three parameters,i.e.,the friction coefficient,contact resistance,and wear topography.Experimental results show that,compared with a non-textured surface,the three types of surface textures mentioned above improved the friction performance during running-in.The lubricant supply capacity of the dimple texture on the piston ring,as a mobile oil reservoir,is stronger than that of the groove texture on the cylinder liner serving as a static oil reservoir.By contrast,the wear resistance of the dimple texture,as a movable debris trap on the piston ring,is weaker than that of the groove texture on the cylinder liner,which serves as a static debris trap.It is demonstrated that the co-texture combines the advantages of dimples and groove textures.Compared with non-textured surfaces,the friction coefficient decreased the most at 100 rpm(44.5%),and the contact resistance improved the most at 50 rpm(352.9%).The coupling effect provides the surface with improved running-in quality by optimizing the tribological performance,particularly at the dead center.This study provides guidance for the tribological design and manufacturing of CLPR in marine diesel engines.