A CAD approach which can optimize and automate the parting direction determination is presented. The approach is based on the geometrical and topological information of the solid modelling of the plastic moulded part ...A CAD approach which can optimize and automate the parting direction determination is presented. The approach is based on the geometrical and topological information of the solid modelling of the plastic moulded part in order to select a pair of optimal parting directions of a two plate mould which minimizes the number of side cores. The shell of a part is divided into inter influential regions and non influential faces in the mould design point of view. Through analyzing and computing the accessibility direction cones of the inter influential regions, the optimal parting directions can be determined automatically.展开更多
A kind of Cu base composite reinforced by 0 1μm Al 2O 3 particles were prepared by hot pressing and sintering process for steel continuous casting mould. The microstructure and properties were studied. The result...A kind of Cu base composite reinforced by 0 1μm Al 2O 3 particles were prepared by hot pressing and sintering process for steel continuous casting mould. The microstructure and properties were studied. The results show that the Al 2O 3 particle distribution is uniform, and the particles refine the grain size. The tensile fracture is a mixture of quasi cleavage and dimple due to the moderate interface strength. As a result, the composite has better soft resistance and wear resistance than those of Cu and Cu alloy. With increase in super fine Al 2O 3, the density and electric conductivity of the composite decrease, but hardness and strength increase.展开更多
The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufac...The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufactured by RHCM method. The corresponding rapid heat response mould with an innovational conformal heating/cooling channel system and a dynamic mould temperature control system based on the Jll-W-160 type precise temperature controller was proposed. During heating/cooling process, the mould was able to be heated from room temperature to 160 ~C in 6 s and then cooled to 80 ~C in 22 s. The effects of processing conditions in RHCM on part warpage were investigated based on the single factor experimental method and Taguchi theory. Results reveal that the elevated mould temperature reduces unwanted freezing during the injection stage, thus improving mouldability and enhancing part quality, whereas the overheated of mould temperature will lead to defective product. The feasible mould temperature scope in RHCM should be no higher than 140 ~C, and the efficient mould temperature scope should be around the polymer heat distortion temperature. Melt temperature as well as injection pressure effects on warpage can be divided into two stages The lower stage gives a no explicit effect on warpage whereas the higher stage leads to a quasi-linear downtrend. But others affect the warpage as a V-type fluctuation, reaching to the minimum around the heat distortion temperature. Under the same mould temperature condition, the effects of process parameters on warpage decrease according to the following order, packing time, packing pressure, melt temperature, injection pressure and cooling time, respectively.展开更多
The mechanism of slag entrapment in the mould was analyzed and the water modeling experiment was done according to the industrial manufacturing. The results show that the flow of the liquid steel becomes more active a...The mechanism of slag entrapment in the mould was analyzed and the water modeling experiment was done according to the industrial manufacturing. The results show that the flow of the liquid steel becomes more active and the level fluctuation in the mould becomes bigger when the casting speed increases from 1.0 m/min to 1.2 m/min. So the control of slag entrapment in the mould becomes more difficult. When the depth of the nozzle increases from 30mm to 42. 5mm and the angle increases from 15~ downward to 30° downward, the level fluctuation in the mould becomes smaller and the slag entrapment in the mould also decreases. But the impact depth increases and the circumfluence vortex center moves downward, which is unfavorable for the flotation of gas bubbles and inclusions. Furthermore, the impact depth with side holes a （ 16.3 × 20mm2 ） and b （ 10 × 10 mm2 ） is almost equal, but a smaller level fluctuation can be obtained with side hole a.展开更多
The Swarm intelligence algorithm is a very prevalent field in which some scholars have made outstanding achievements.As a representative,Slime mould algorithm(SMA)is widely used because of its superior initial perform...The Swarm intelligence algorithm is a very prevalent field in which some scholars have made outstanding achievements.As a representative,Slime mould algorithm(SMA)is widely used because of its superior initial performance.Therefore,this paper focuses on the improvement of the SMA and the mitigation of its stagnation problems.For this aim,the structure of SMA is adjusted to develop the efficiency of the original method.As a stochastic optimizer,SMA mainly stimulates the behavior of slime mold in nature.For the harmony of the exploration and exploitation of SMA,the paper proposed an enhanced algorithm of SMA called ECSMA,in which two mechanisms are embedded into the structure:elite strategy,and chaotic stochastic strategy.The details of the original SMA and the two introduced strategies are given in this paper.Then,the advantages of the improved SMA through mechanism comparison,balance-diversity analysis,and contrasts with other counterparts are validated.The experimental results demonstrate that both mechanisms have a significant enhancing effect on SMA.Also,SMA is applied to four structural design issues of the welded beam design problem,PV design problem,I-beam design problem,and cantilever beam design problem with excellent results.展开更多
Based on the effects of several casting parameters on slag entrapment in the mould （ water modeling）, the numerical modeling was researched. The results show that the flow field with a submerged nozzle section dimen...Based on the effects of several casting parameters on slag entrapment in the mould （ water modeling）, the numerical modeling was researched. The results show that the flow field with a submerged nozzle section dimension of 65 mm ×80 mm is better than that with a submerged nozzle section dimension of 40 mm × 40 mm and is favorable for avoiding slag entrapment. In this paper, low surface velocity, small level fluctuation and proper impact depth can be achieved with a nozzle of an outlet angle of 25° and an immersion depth of 150 mm, or with a prototype nozzle of an outlet angle of 15° angle and an immersion depth of 150 mm.展开更多
The microstructure and mechanical properties of Mg-10.1Gd-3.74Y-0.25Zr （mass fraction, %） alloy （GW104 alloy） cast by metal mould casting （MMC） and lost foam casting （LFC） were evaluated, respectively. It is r...The microstructure and mechanical properties of Mg-10.1Gd-3.74Y-0.25Zr （mass fraction, %） alloy （GW104 alloy） cast by metal mould casting （MMC） and lost foam casting （LFC） were evaluated, respectively. It is revealed that different forming modes do not influence the phase composition of as-cast alloy. In the as-cast specimens, the microstructures are similar and composed of α-Mg solid solution, eutectic compound of α-Mg＋Mg 24 （Gd, Y） 5 and cuboid-shaped Mg 5 （Gd, Y） phase; whereas the average grain size of the alloy produced by metal mould casting is smaller than that by lost foam casting. The eutectic compound of the alloy is completely dissolved after solution treatment at 525 ℃for 6 h, while the Mg 5 （Gd, Y） phase still exists after solution treatment. After peak-ageing, the lost foam cast alloy exhibits the maximum ultimate tensile strength of 285 MPa, and metal mould cast specimen 325 MPa at room temperature, while the tensile yield strengths of them are comparable. It can be concluded that GW104 alloy cast by lost foam casting possesses similar microstructure and evidently lower mechanical strength compared with metal mould cast alloy, due to slow solidification rate and proneness to form shrinkage porosities during lost foam casting process.展开更多
Laboratory-scale carbon anodes were produced by a new method of high temperature mould pressing, and their physico-chemical properties were studied. The influence of mould pressing conditions and coal pitch addition o...Laboratory-scale carbon anodes were produced by a new method of high temperature mould pressing, and their physico-chemical properties were studied. The influence of mould pressing conditions and coal pitch addition on the bulk density, crushing strength, and oxidation resistance was analyzed. The mierostructure of carbon anodes was investigated by scanning electron microscopy （SEM）, and the mechanism of producing carbon anodes by high-temperature mould pressing was analyzed. The results show that when the anodes are produced by high-temperature mould pressing, coal pitch can expand into the coke particles and fill the pores inside the particles, which is beneficial for improving the quality of prebaked anodes. The bulk density of carbon anodes is 1.64-1.66 g/cm3, which is 0.08-0.12 g/cm3 higher than that of industrial anodes, and the oxidation resistance of carbon anodes is also significantly improved.展开更多
Aim To develop blade mould CAD/CAM system of torque converter. Methods The mouldconsisted of four parts and an interactive computer program was developed to design a blade mould of torque converter based on UG at wor...Aim To develop blade mould CAD/CAM system of torque converter. Methods The mouldconsisted of four parts and an interactive computer program was developed to design a blade mould of torque converter based on UG at workstation. Results As compar- ed to manual modeling, it is showed in the application that this means not only improves the accuracy of blade shape and manufacture efficiency of converter, but also reduces costs. Conclusion It is proved that this CAD/CAM system is successful, and it opens up widely prospects for design and manufacture of the blade elementsand their moulds.展开更多
The solvent debinding of water soluble binder in powder injection moulding (MIM) was investigated systematically, including the effects of solvent types, temperature and the thickness of green parts on the solvent deb...The solvent debinding of water soluble binder in powder injection moulding (MIM) was investigated systematically, including the effects of solvent types, temperature and the thickness of green parts on the solvent debinding rate. After studying the debinding of a green part with a thickness of 4.26 mm, it was found that, the debinding rate of polyethylene glycol(PEG) in water and alcohol was high initially, and then decreased; however, it would increase with temperature increasing. At room temperature, the dissolution rate of PEG in water was higher than that in alcohol, but the latter would be much faster with temperature increasing because the debinding activation energy in alcohol was 51.44 kJ·mol -1 ·K -1 , much higher than 24.23 kJ·mol -1 ·K -1 in water. With a green part thickness larger than 4.26 mm, the debinding was controlled by diffusion; but with that smaller than 2.36 mm, the debinding was controlled by both dissolution and diffusion.展开更多
This paper analyzed the reliability and put forward the reliability index of overload protection for moulded case circuit breaker. The success rate was adopted as its reliability index of overload protection. Based on...This paper analyzed the reliability and put forward the reliability index of overload protection for moulded case circuit breaker. The success rate was adopted as its reliability index of overload protection. Based on the reliability index and the reli- ability level, the reliability examination plan was analyzed and a test device for the overload protection of moulded case cir- cuit-breaker was developed. In the reliability test of overload protection, two power sources were used, which reduced the time of conversion and regulation between two different test currents in the overload protection test, which made the characteristic test more accurate. The test device was designed on the base of a Windows system, which made its operation simple and friendly.展开更多
文摘A CAD approach which can optimize and automate the parting direction determination is presented. The approach is based on the geometrical and topological information of the solid modelling of the plastic moulded part in order to select a pair of optimal parting directions of a two plate mould which minimizes the number of side cores. The shell of a part is divided into inter influential regions and non influential faces in the mould design point of view. Through analyzing and computing the accessibility direction cones of the inter influential regions, the optimal parting directions can be determined automatically.
文摘A kind of Cu base composite reinforced by 0 1μm Al 2O 3 particles were prepared by hot pressing and sintering process for steel continuous casting mould. The microstructure and properties were studied. The results show that the Al 2O 3 particle distribution is uniform, and the particles refine the grain size. The tensile fracture is a mixture of quasi cleavage and dimple due to the moderate interface strength. As a result, the composite has better soft resistance and wear resistance than those of Cu and Cu alloy. With increase in super fine Al 2O 3, the density and electric conductivity of the composite decrease, but hardness and strength increase.
基金Project(20122BAB206014)supported by National Natural Science Foundation of ChinaProject(51365038)supported by the Natural Science Foundation of Jiangxi Province,ChinaProject(GJJ13068)supported by the Science and Technology Program of Educational Committee of Jiangxi Province,China
文摘The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufactured by RHCM method. The corresponding rapid heat response mould with an innovational conformal heating/cooling channel system and a dynamic mould temperature control system based on the Jll-W-160 type precise temperature controller was proposed. During heating/cooling process, the mould was able to be heated from room temperature to 160 ~C in 6 s and then cooled to 80 ~C in 22 s. The effects of processing conditions in RHCM on part warpage were investigated based on the single factor experimental method and Taguchi theory. Results reveal that the elevated mould temperature reduces unwanted freezing during the injection stage, thus improving mouldability and enhancing part quality, whereas the overheated of mould temperature will lead to defective product. The feasible mould temperature scope in RHCM should be no higher than 140 ~C, and the efficient mould temperature scope should be around the polymer heat distortion temperature. Melt temperature as well as injection pressure effects on warpage can be divided into two stages The lower stage gives a no explicit effect on warpage whereas the higher stage leads to a quasi-linear downtrend. But others affect the warpage as a V-type fluctuation, reaching to the minimum around the heat distortion temperature. Under the same mould temperature condition, the effects of process parameters on warpage decrease according to the following order, packing time, packing pressure, melt temperature, injection pressure and cooling time, respectively.
文摘The mechanism of slag entrapment in the mould was analyzed and the water modeling experiment was done according to the industrial manufacturing. The results show that the flow of the liquid steel becomes more active and the level fluctuation in the mould becomes bigger when the casting speed increases from 1.0 m/min to 1.2 m/min. So the control of slag entrapment in the mould becomes more difficult. When the depth of the nozzle increases from 30mm to 42. 5mm and the angle increases from 15~ downward to 30° downward, the level fluctuation in the mould becomes smaller and the slag entrapment in the mould also decreases. But the impact depth increases and the circumfluence vortex center moves downward, which is unfavorable for the flotation of gas bubbles and inclusions. Furthermore, the impact depth with side holes a （ 16.3 × 20mm2 ） and b （ 10 × 10 mm2 ） is almost equal, but a smaller level fluctuation can be obtained with side hole a.
基金supported in part by the National Natural Science Foundation of China(J2124006,62076185)。
文摘The Swarm intelligence algorithm is a very prevalent field in which some scholars have made outstanding achievements.As a representative,Slime mould algorithm(SMA)is widely used because of its superior initial performance.Therefore,this paper focuses on the improvement of the SMA and the mitigation of its stagnation problems.For this aim,the structure of SMA is adjusted to develop the efficiency of the original method.As a stochastic optimizer,SMA mainly stimulates the behavior of slime mold in nature.For the harmony of the exploration and exploitation of SMA,the paper proposed an enhanced algorithm of SMA called ECSMA,in which two mechanisms are embedded into the structure:elite strategy,and chaotic stochastic strategy.The details of the original SMA and the two introduced strategies are given in this paper.Then,the advantages of the improved SMA through mechanism comparison,balance-diversity analysis,and contrasts with other counterparts are validated.The experimental results demonstrate that both mechanisms have a significant enhancing effect on SMA.Also,SMA is applied to four structural design issues of the welded beam design problem,PV design problem,I-beam design problem,and cantilever beam design problem with excellent results.
文摘Based on the effects of several casting parameters on slag entrapment in the mould （ water modeling）, the numerical modeling was researched. The results show that the flow field with a submerged nozzle section dimension of 65 mm ×80 mm is better than that with a submerged nozzle section dimension of 40 mm × 40 mm and is favorable for avoiding slag entrapment. In this paper, low surface velocity, small level fluctuation and proper impact depth can be achieved with a nozzle of an outlet angle of 25° and an immersion depth of 150 mm, or with a prototype nozzle of an outlet angle of 15° angle and an immersion depth of 150 mm.
基金Project(2007CB613704)supported by the National Basic Research Program of China
文摘The microstructure and mechanical properties of Mg-10.1Gd-3.74Y-0.25Zr （mass fraction, %） alloy （GW104 alloy） cast by metal mould casting （MMC） and lost foam casting （LFC） were evaluated, respectively. It is revealed that different forming modes do not influence the phase composition of as-cast alloy. In the as-cast specimens, the microstructures are similar and composed of α-Mg solid solution, eutectic compound of α-Mg＋Mg 24 （Gd, Y） 5 and cuboid-shaped Mg 5 （Gd, Y） phase; whereas the average grain size of the alloy produced by metal mould casting is smaller than that by lost foam casting. The eutectic compound of the alloy is completely dissolved after solution treatment at 525 ℃for 6 h, while the Mg 5 （Gd, Y） phase still exists after solution treatment. After peak-ageing, the lost foam cast alloy exhibits the maximum ultimate tensile strength of 285 MPa, and metal mould cast specimen 325 MPa at room temperature, while the tensile yield strengths of them are comparable. It can be concluded that GW104 alloy cast by lost foam casting possesses similar microstructure and evidently lower mechanical strength compared with metal mould cast alloy, due to slow solidification rate and proneness to form shrinkage porosities during lost foam casting process.
基金Project(090302012)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(50934005)supported by the National Natural Science Foundation of China
文摘Laboratory-scale carbon anodes were produced by a new method of high temperature mould pressing, and their physico-chemical properties were studied. The influence of mould pressing conditions and coal pitch addition on the bulk density, crushing strength, and oxidation resistance was analyzed. The mierostructure of carbon anodes was investigated by scanning electron microscopy （SEM）, and the mechanism of producing carbon anodes by high-temperature mould pressing was analyzed. The results show that when the anodes are produced by high-temperature mould pressing, coal pitch can expand into the coke particles and fill the pores inside the particles, which is beneficial for improving the quality of prebaked anodes. The bulk density of carbon anodes is 1.64-1.66 g/cm3, which is 0.08-0.12 g/cm3 higher than that of industrial anodes, and the oxidation resistance of carbon anodes is also significantly improved.
文摘Aim To develop blade mould CAD/CAM system of torque converter. Methods The mouldconsisted of four parts and an interactive computer program was developed to design a blade mould of torque converter based on UG at workstation. Results As compar- ed to manual modeling, it is showed in the application that this means not only improves the accuracy of blade shape and manufacture efficiency of converter, but also reduces costs. Conclusion It is proved that this CAD/CAM system is successful, and it opens up widely prospects for design and manufacture of the blade elementsand their moulds.
文摘The solvent debinding of water soluble binder in powder injection moulding (MIM) was investigated systematically, including the effects of solvent types, temperature and the thickness of green parts on the solvent debinding rate. After studying the debinding of a green part with a thickness of 4.26 mm, it was found that, the debinding rate of polyethylene glycol(PEG) in water and alcohol was high initially, and then decreased; however, it would increase with temperature increasing. At room temperature, the dissolution rate of PEG in water was higher than that in alcohol, but the latter would be much faster with temperature increasing because the debinding activation energy in alcohol was 51.44 kJ·mol -1 ·K -1 , much higher than 24.23 kJ·mol -1 ·K -1 in water. With a green part thickness larger than 4.26 mm, the debinding was controlled by diffusion; but with that smaller than 2.36 mm, the debinding was controlled by both dissolution and diffusion.
基金Project (No. E2005000039) supported by the Natural Science Foun-dation of Hebei Province, China
文摘This paper analyzed the reliability and put forward the reliability index of overload protection for moulded case circuit breaker. The success rate was adopted as its reliability index of overload protection. Based on the reliability index and the reli- ability level, the reliability examination plan was analyzed and a test device for the overload protection of moulded case cir- cuit-breaker was developed. In the reliability test of overload protection, two power sources were used, which reduced the time of conversion and regulation between two different test currents in the overload protection test, which made the characteristic test more accurate. The test device was designed on the base of a Windows system, which made its operation simple and friendly.
