Preparation and oxidation behaviour of electrodeposited Ni-CeO_2 nanocomposite coatings

Ni-CeO2 nanocomposite coatings with different CeO2 contents were prepared by codeposition of Ni and CeO2 nanoparticles with an average particle size of 7 nm onto pure Ni surfaces from a nickel sulfate. The CeO2 nanoparticles were dispersed in the electrodeposited nanocrystalline Ni grains （with a size range of 10-30 nm）. The isothermal oxidation behaviours of Ni-CeO2 nanocomposite coatings with two different CeO2 particles contents and the electrodeposited pure Ni coating were comparatively investigated in order to elucidate the effect of CeO2 at different temperatures and also CeO2 contents on the oxidation behaviour of Ni-CeO2 nanocomposite coatings. The results show that the as-codeposited Ni-CeO2 nanocomposite coatings have a superior oxidation resistance compared with the electrodeposited pure Ni coating at 800 °C due to the codeposited CeO2 nanoparticles blocking the outward diffusion of nickel along the grain boundaries. However, the effects of CeO2 particles on the oxidation resistance significantly decrease at 1050 °C and 1150 °C due to the outward-volume diffusion of nickel controlling the oxidation growth mechanism, and the content of CeO2 has little influence on the oxidation.

Improvement of wear and corrosion resistance of AZ91 magnesium alloy by applying Ni-SiC nanocomposite coating via pulse electrodeposition

To improve the surface properties of AZ91 magnesium alloy, Ni-SiC nanocomposite coatings with various SiC contents were pulse electrodeposited in modified Watts baths containing SiC nano-particles with the concentration of 0-15 g/L. The morphology of the coatings was studied by scanning electron microscope （SEM）. The SiC content of the coatings was measured by energy dispersive spectroscopy （EDS） analyzer. Microhardness measurement of the coatings showed up to 600% enhancement for the sample produced from the bath with 15 g/L SiC. The corrosion behavior of the coated AZ91 alloy was investigated by potentiodynamic polarization method. The results reveal a significant improvement in the corrosion resistance, that is, the corrosion current density decreases from 0.13 mA/cm2 for uncoated specimen to 1.74x10-6 mA/cm2 for the sample coated from the bath containing 15 g/L SiC and the corrosion potential increases from -1.6 V for uncoated specimen to -0.31 V for the sample coated from the bath. The wear resistance of both coated and uncoated samples was evaluated by pin-on-disc tribotester. The results show that the wear volume loss of coated sample is 8 times less than the bare alloy.

EFFECT OF SURFACTANTS ON Ni-TiN NANOCOMPOSITE COATINGS PREPARED BY ULTRASONIC ELECTRODEPOSlTION

Ni-TiN nanocomposite coatings were prepared by ultrasonic electrodeposition, and the effects of the surfactants on the coatings were investigated and the microstructure and micro rigidity of the coatings were characterized. Samples were also submitted to corrosion tests in 3% NaCl solution. The results showed that the surfactants had great effects on Ni-TiN nanocomposite coatings. The composite coatings prepared by ultrasonic electrodeposition with the surfactants were better than that of the coatings prepared without surfactants. The favorable properties of Ni-TiN nanocomposite coatings were prepared with the mixing of the non-ion and positive ion surfactants. The concentration of the mixing was 80 mg/L, and the ratio of the non-ion and positive ion surfactants was 1： 2.

Effects of Vapor Pressure and Super-Hydrophobic Nanocomposite Coating on Microelectronics Reliability

Modeling vapor pressure is crucial for studying the moisture reliability of microelectronics, as high vapor pressure can cause device failures in environments with high temperature and humidity. To minimize the impact of vapor pressure, a super-hydrophobic(SH) coating can be applied on the exterior surface of devices in order to prevent moisture penetration. The underlying mechanism of SH coating for enhancing device reliability, however, is still not fully understood. In this paper, we present several existing theories for predicting vapor pressure within microelectronic materials. In addition, we discuss the mechanism and effectiveness of SH coating in preventing water vapor from entering a device, based on experimental results. Two theoretical models, a micro-mechanics-based whole-field vapor pressure model and a convection-diffusion model, are described for predicting vapor pressure. Both methods have been successfully used to explain experimental results on uncoated samples. However, when a device was coated with an SH nanocomposite, weight gain was still observed, likely due to vapor penetration through the SH surface. This phenomenon may cast doubt on the effectiveness of SH coatings in microelectronic devices. Based on current theories and the available experimental results, we conclude that it is necessary to develop a new theory to understand how water vapor penetrates through SH coatings and impacts the materials underneath. Such a theory could greatly improve microelectronics reliability.

Structure and Performance of TiC-containing Diamond-like Carbon Nanocomposite Coatings Deposited by Rectangular Cathodic Arc Ion-plating

TiC-containing diamond-like carbon （TiC-DLC） nanocomposite coatings were deposited by a rectangular cathodic arc ion-plating system using C2H2 as reacting gas. Raman spectroscopy and transmission electron microscopy analysis show that with increasing flow rate of C2H2, the structure of nanocomposite coatings changes from TiC nanograin-containing to graphite nanograin-containing DLC. The harness measurements show that the hardness decreases from 28 GPa to 18 GPa with increasing C2H2 flow rate. The scratch test show that a high critical load （〉40 N） was obtained and exhibited a good adhesion between the coating and the substrate. Wear experiment shows that the friction coefficient of TiC-DLC nanocomposite coatings decreases with increasing C2H2. A low friction coefficient of 0.07 was obtained at 480 sccm C2H2.

Improving Anti-frosting Performance for Super-hydrophobic Nanocomposite Coatings

New super-hydrophobic nanocomposite coatings were formed from modified nano-sized CaCO3 particles and polyacrylate at weight ratio of 9/1-8/2. SEM and XPS analysis indicated that such hydrophobicity could be attributed to the surface nano-microstructure and the surface enrichment of fluorine atoms. As the surface hydrophobicity increased, longer time was required for formation the initial frost, which makes super-hydrophobic coatings suitable for anti-frosting purpose.

CeO_2/Zn NANOCOMPOSITE COATING BY ELECTRODEPOSITION

The nanocomposite coating is obtained by electrochemical deposition of the zinc plating solution with ceria nanoparticles (mean diameter 30 nm). The effect of ceria nanoparticles on the electrodeposited zinc coating is stu died by weight loss test, inductively copuled plasma quantometer (ICP), scanning electron microscopy (SEM) and X ray diffraction (XRD), respectively. It is found that under the same electrodeposition conditions, the corrosion resistance of the nanocomposite coating increases obviously while that of the micron composite coating only improves slightly; The ceria content of the nanocomposite coating is more than that of the micron composite coating. Ceria nanoparticles modify the surface morphology and crystal structure of the zinc matrix in correlation with the increase of corrosion resistance.

CeO2/Zn NANOCOMPOSITE COATING BY ELECTRODEPOSITION

The nanocomposite coating is obtained by electrochemical deposition of the zinc plating solution with ceria nanoparticles (mean diameter 30 nm). The effect of ceria nanoparticles on the electrodeposited zinc coating is stu died by weight loss test, inductively copuled plasma quantometer (ICP), scanning electron microscopy (SEM) and X ray diffraction (XRD), respectively. It is found that under the same electrodeposition conditions, the corrosion resistance of the nanocomposite coating increases obviously while that of the micron composite coating only improves slightly; The ceria content of the nanocomposite coating is more than that of the micron composite coating. Ceria nanoparticles modify the surface morphology and crystal structure of the zinc matrix in correlation with the increase of corrosion resistance.

Recent Advances in Hard, Tough, and Low Friction Nanocomposite Coatings

Nanocomposite coatings demonstrate improved friction and wear responses under severe sliding conditions in extreme environments. This paper provides a review how thin film multilayers and nanocomposites result in hard, tough, low-friction coatings. Approaches to couple multilayered and nanocomposite materials with other surface engineering strategies to achieve higher levels of performance in a variety of tribological applications are also discussed. Encapsulating lubricious phases in hard nanocomposite matri- ces is one approach that is discussed in detail. Results from state-of-the-art ＂chameleon＂ nanocomposites that exhibit reversible adaptability to ambient humidity or temperature are presented.

Fabrication of Bionic Superhydrophobic Manganese Oxide/Polystyrene Nanocomposite Coating

A superhydrophobic manganese oxide/polystyrene （MnO2/PS） nanocomposite coating was fabricated by a facile spraying process. The mixture solution of MnO2/PS was poured into a spray gun, and then sprayed onto the copper substrate using 0.2 MPa nitrogen gas to construct superhydrophobic coating. The wettability of the composite coating was measured by sessile drop method. When the weight ratio of MnO2 to PS is 0.5：1, the maximum of contact angle （CA） （140°） is obtained at drying temperature of 180 ℃. As the content of MnO2 increases, the maximum of CA （155°） is achieved at 100 ℃. Surface morphologies and chemical composition were analyzed to understand the effect of the content of MnO2 nanorods and the drying temperature on CA. The results show that the wettability of the coating can be controlled by the content of MnO2 nanorods and the drying temperature. Using the proposed method, the thickness of the coating can be controlled by the spraying times. If damaged, the coating can be repaired just by spraying the mixture solution again.

TiAlN/Cu Nanocomposite Coatings Deposited by Filtered Cathodic Arc Ion Plating

TiAIN]Cu nanocomposite coatings with Cu concentration of 0-1.4 at.% were deposited on the high- speed steel （HSS） substrates by filtered cathodic arc ion plating technique. The chemical composition, microstructure, morphology, adhesion strength, mechanical and tribological properties of the TiAIN/Cu coatings were characterized and analyzed. The results reveal that the coating structure and properties depend on not only the Cu concentration, hut also the deposition condition. The addition of Cu significantly decreases the grain size and weakens the texture in the TiAlN/Cu coatings. With increasing the Cu concentration, the coating hardness decreases slightly from 30.7 GPa of the pure TiAlN coating to 28.5 GPa of the TiAlN/Cu coating with 1.4 at,% Cu. All the TiAlN/Cu coatings present sufficient adhesion strength. In addition, the existing state of additive Cu in the TiAlN/Cu coatings is also investigated.

Development of CeO_2 nanorods reinforced electrodeposited nickel nanocomposite coating and its tribological and corrosion resistance properties

A simple electrodeposition technique was used to prepare Ni-CeOnanorods composite coating(Ni-CeONRs) using Watt’s nickel plating bath containing CeOnanorods(NRs) as the reinforcement phase under optimized process conditions. The X-ray diffraction analysis(XRD) was used for the structural analysis of Ni-CeONRs composite coatings and their average crystalline size is ～22 nm for pure Ni and ～18 nm,respectively. The crystalline structure is fcc for the Ni-CeOnanocomposite coatings. The surface morphology of the electrodeposited Ni-CeONRs composite coatings was analyzed by scanning electron microscopy(SEM). Microhardness of pure Ni and Ni-CeONRs composite coatings are found to be 253 HV and 824 HV, respectively. The inclusion of CeONRs increases the microhardness of Ni-CeONRs composite coatings. The corrosion resistance behavior of Ni-CeONRs composite coating was evaluated by Tafel polarization and AC impedance methods. It is revealed that CeONRs reinforced Ni matrix shows higher microhardness and corrosion resistance than existing reported electrodeposited pure Ni and CeOnanoparticles reinforced Ni coatings.

The synergistic role of Ti microparticles and CeO_(2) nanoparticles in tailoring microstructures and properties of high-quality Ni matrix nanocomposite coating

In current work,Ni-Ti-CeO_(2) nanocomposite coatings were achieved by co-adding Ti microparticles and CeO_(2) nanoparticles.Designed experiments and COMSOL computer simulation were applied to reveal the synergistic role of Ti microparticles and CeO_(2) nanoparticles in tailoring the spatial microstructures and properties of Ni-Ti-CeO_(2) nanocomposite coating.Unilaterally,the conductive Ti microparticles conducted the growth behavior of Ni grains by current density concentration,distorting electronic feld lines and heterogeneous nucleation.Individual domains consisting of inner nanograins and outer radial columnar grains surrounded Ti microparticles,where Ti microparticles acted as seeds.Ti microparticles tended to be aggregated,leading to spatial heterogeneity of microstructures.Ni deposits buried the Ti microparticles in forms of“covering model”,contributing to the formation of inside voids and rough surface and aggregation of Ti microparticles;on the other hand,the non-conductive CeO_(2)microparticles hardly changed the distribution of current density and electronic feld lines on the cathode surface.Ni deposits buried the CeO_(2)microparticle in forms of“stacking model”,avoiding the inside voids and aggregation of particles.The incorporation of CeO_(2)microparticle brought in microstructure evolutions only on its top side without disturbing the growth behavior of Ni grains on its lateral side or bottom,suggesting the limited effects.This was correlated with the presence of current concentration above the CeO_(2) microparticle at the last stage of burying CeO_(2) microparticle.The co-addition of Ti microparticles and CeO_(2) nanoparticles into Ni deposits exploited the complementary action of the two particles,which gave birth to satisfed spatial microstructures and improved hardness.Ti microparticles took major responsibility for microstructure evolutions,while the CeO_(2) nanoparticles were mainly in charge of the microstructure homogeneity.

Carbon dots-based reinforced hydrogen-rich water nanocomposite coating for storage quality of fresh-cut pear

Designing environmentally friendly edible nanocomposite films with antioxidant functions is of great interest in the field of fresh-cut fruits.Herein,Pleurotus eryngii carbon quantum dots(PER-CDs)were prepared from Pleu-rotus eryngii by-products,successfully characterized and added to chitosan(CS)/hydrogen-rich water solution to develop CDs/CS nanocomposite films(CS/PER-CDs),which was successfully applied to the preservation of fresh-cut pears.Thereinto,the fresh-cut pears treated with CS/2%PER-CDs nanocomposite films had minimum weight loss of 3.38%and the best retention of moisture,color,soluble solids and titratable acids after 5 days of storage.Importantly,the fresh-cut pears in the CS/2%PER-CDs treatment group had the lowest relative conductivity(37.53%)and MDA content of 1.94μmol/kg,which could indicate that the CS/2%PER-CDs nanocomposite films maintained good cell membrane integrity of fresh-cut pears.In addition,the CS/2%PER-CDs treatment group effectively reduced the maximum respiration intensity(51.67 mgCO_(2)/Kg⋅h)and ethylene production rate(0.75μg/kg⋅h)of fresh-cut pear.Therefore,PER-CDs can be added into chitosan-based coating film as a functional component to make nanocomposite films and applied in fresh-cut fruits preservation effectively.

A brand new green coating technology for realizing the regulation of spherical propellant energy release process

To achieve the controllable release of energy of nitrocellulose-based propellants,this paper combines the cellulose-based nanocomposites aqueous coating(Surelease®-NC)with fluidized bed coating equipment to successfully prepare the coated spherical propellant for the first time.The effects of fluidized bed coating temperature,air velocity,flow speed and atomization pressure on the adhesion rate,coating integrity and coating uniformity of the coated spherical propellant were investigated,and the preparation of coated spherical propellant with homogeneous size and structural integrity was achieved for the first time.The microscopic morphology,chemical structure,water vapor adsorption behavior,combustion performance,and ageing resistance property of the coated spherical propellant were systematically investigated by,Fourier transforms infrared spectroscopy(FTIR),Micro confocal raman spectrometer,field scanning electron microscopy(SEM),dynamic vapor adsorption techniques,and closed bomb test,confirming the surface core-shell structure and the tightly bonded interfacial structure of coated spherical propellant.Meanwhile,the coated spherical propellant has good hygroscopic,excellent progressive burning and long storage stability.

Plasma electrolytic oxidation of magnesium and its alloys:Mechanism,properties and applications

Plasma Electrolyte Oxidation(PEO)process has increasingly been employed to improve magnesium surface properties by fabrication of an MgO-based coating.Originating from conventional anodizing procedures,this high-voltage process produces an adhesive ceramic film on the surface.The present article provides a comprehensive review around mechanisms of PEO coatings fabrication and their different properties.Due to complexity of PEO coatings formation,a complete explanation regarding fabrication mechanisms of PEO coatings has not yet been proposed;however,the most important advancements in the field of fabrication mechanisms of PEO coatings were gathered in this work.Mechanisms of PEO coatings fabrication on magnesium were reviewed considering voltage–time plots,optical spectrometry,acoustic emission spectrometry and electronic properties of the ceramic film.Afterwards,the coatings properties,affecting parameters and improvement strategies were discussed.In addition,corrosion resistance of coatings,important factors in corrosion resistance and methods for corrosion resistance improvement were considered.Tribological properties(important factors and improvement methods)of coatings were also studied.Since magnesium and its alloys are broadly used in biological applications,the biological properties of PEO coatings,important factors in their biological performance and existing methods for improvement of coatings were explained.Addition of ceramic based nanoparticles and formation of nanocomposite coatings may considerably influence properties of plasma electrolyte oxidation coatings.Nanocomposite coatings properties and nanoparticles adsorption mechanisms were included in a separate sector.Another method to improve coatings properties is formation of hybrid coatings on PEO coatings which was discussed in the end.

Antifouling nanocomposite polymer coatings for marine applications:A review on experiments,mechanisms,and theoretical studies

Marine fouling is a worldwide challenge with huge damages on industrial structures,side effects on economics of industries,and environmental and safety-related hazards.Different approaches have been used for combating fouling in the marine environment.Meanwhile,nanocomposite polymer coatings are a novel generation of antifouling coatings with merits of toxin-free chemical composition and ease of large-scale application.Nanomaterials such as nano-metals,nano-metal oxides,metal-organic frameworks,carbon-based nanostructures,MXene,and nanoclays have antibacterial and antifouling properties in the polymer coatings.Besides,these nanomaterials can improve the corrosion resistance,mechanical strength,weathering stability,and thermal resistance of the polymer coatings.Therefore,in this review paper,the antifouling nanocomposite coatings are introduced and antifouling mechanisms are discussed.This review explicitly indicates that the antifouling efficiency of the nanocomposite coatings depends on the properties of the polymer matrix,the inherent properties of the nanomaterials,the weight percent and the dispersion method of the nanomaterials within the coating matrix,and the chemicals used for modifying the surface of the nanomaterials;meanwhile,the hybrids of different nanomaterials and appropriate chemical agents could be used to improve the antifouling behavior of the prepared nanocomposites.Moreover,the theoretical studies are introduced to pave the way of researchers working on theantifouling coatings,and the importance of the theoretical studies and computational modeling along with the experimental research is notified to develop antifouling coatings with high efficiency.

Nanodiamond reinforced self-healing and transparent poly(urethane-urea)protective coating for scratch resistance

With increasing demand for scratch-resistant flexible electro-nics,the development of transparent coatings with good scratch resistance and self-healing properties has emerged as a key research topic.In this study,a high-strength self-healing poly(urethane-urea)(PUU)-based nanocomposite coating was prepared by introducing functionalized nanodiamond(ND)into a PUU matrix via solution blending.The PUU matrix had hard-segment repeating units and was constructed using iso-phorone diamine and isophorone isocyanate.The ND particles were modifed using a silane coupling agent,3-aminopropyl-triethoxysilane,to obtain well-dispersed KH-ND nanoparticles.KH-ND promoted microphase separation in the PU matrix,inducing the formation of dense and homogeneous hard domains that dissipated stress,prevented further crack devel-opment,and improved the mechanical properties and scratch resistance of the coating.In addition,the coating exhibited excellent self-healing properties.Fourier-transform infrared spectroscopy,scanning electron microscopy,and atomic force microscopy were used to characterize the self-healing and hardening mechanisms of the coating.The environmentally friendly PUU/KH-ND coating is easy to prepare and has broad application prospects in transparent and anti-scratch coatings for flexible electronics,automobiles,and home appliances.

PDA-BPs integrated mussel-inspired multifunctional hydrogel coating on PPENK implants for anti-tumor therapy,antibacterial infection and bone regeneration

Currently,many cancer patients with bone defects are still threatened by tumor recurrence,postoperative bacterial infection,and massive bone loss.Many methods have been studied to endow bone implants with biocompatibility,but it is difficult to find an implant material that can simultaneously solve the problems of anticancer,antibacterial and bone promotion.Here,a multifunctional gelatin methacrylate/dopamine methacrylate adhesive hydrogel coating containing 2D black phosphorus(BP)nanoparticle protected by polydopamine(pBP)is prepared by photocrosslinking to modify the surface of poly(aryl ether nitrile ketone)containing phthalazinone(PPENK)implant.The multifunctional hydrogel coating works in conjunction with pBP,which can deliver drug through photothermal mediation and kill bacteria through photodynamic therapy at the initial phase followed by promotion of osteointegration.In this design,photothermal effect of pBP control the release of doxorubicin hydrochloride loaded via electrostatic attraction.Meanwhile,pBP can generate reactive oxygen species(ROS)to eliminate bacterial infection under 808 nm laser.In the slow degradation process,pBP not only effectively consumes excess ROS and avoid apoptosis induced by ROS in normal cells,but also degrade into PO43to promote osteogenesis.In summary,nanocomposite hydrogel coatings provide a promising strategy for treatment of cancer patients with bone defects.

Influence of surface modified mixed metal oxide nanoparticles on the electrochemical and mechanical properties of polyurethane matrix

Newly synthesized functional nanoparticles,3-amino-1,2,4-triazole(ATA)/SiO_(2)—TiO_(2)were introduced to the polyurethane(PU)matrix.Electrochemical techniques were used to investigate the barrier properties of the synthesized PU—ATA/SiO_(2)—TiO_(2)nanocomposite coated steel specimen.In natural seawater,electrochemical impedance spectroscopy experiments indicated outstanding protective behaviour for the PU—ATA/SiO_(2)—TiO_(2)coated steel.The coating resistance(Rcoat)of PU—ATA/SiO_(2)—TiO_(2)was determined to be 2956.90 kΩ·cm^(−2).The Rcoat of the PU—ATA/SiO_(2)—TiO_(2)nanocomposite coating was found to be over 50%higher than the PU coating.The current measured along the scratched surface of the PU—ATA/SiO_(2)—TiO_(2)coating was found to be very low(1.65 nA).The enhanced ATA/SiO_(2)—TiO_(2)nanoparticles inhibited the entry of electrolytes into the coating interface,as revealed by scanning electron microscopy/energy dispersive X-ray spectroscopy and X-ray diffraction analysis of the degradation products.Water contact angle testing validated the hydrophobic nature of the PU—ATA/SiO_(2)—TiO_(2)coating(θ=115.4°).When the concentration of ATA/SiO_(2)—TiO_(2)nanoparticles was 2 wt%,dynamic mechanical analysis revealed better mechanical properties.Therefore,the newly synthesised PU—ATA/SiO_(2)—TiO_(2)nanocomposite provided excellent barrier and mechanical properties due to the addition of ATA/SiO_(2)—TiO_(2)nanoparticles to the polyurethane,which inhibited material degradation and aided in the prolongation of the coated steel’s life.