A pilot wire drawing machine as well as wire end-pointing roller was developed. Using these machines, a wire drawing test for four different coating materials and two different lubricants was performed as the reductio...A pilot wire drawing machine as well as wire end-pointing roller was developed. Using these machines, a wire drawing test for four different coating materials and two different lubricants was performed as the reduction ratio increased from 10% to 30%. Materials used for a substrate in this study are plain carbon steel （AIS11045） and ultra low carbon bainite steel. To compute the friction coefficient between the coating layer of wire and the surface of die lbr a specific lubricant, a series of finite element analyses were carried out. SEM observations were also conducted to investigate the surface defects of wire deformed. Results show that the behavior of drawing force varies with the lubricant-type at the initial stage of drawing. The powder-typed lubricant with a large particle causes the retardation of lull lubrication on the entire contact surface and the local delamination of coating layer on the wire surface. As the flow stress of a substrate increases, the delamination becomes severe.展开更多
The failure behavior of diamond-coated die was investigated experimentally and analytically through finite element method (FEM) simulation in the present work. Diamond coatings were fabricated by straight hot filament...The failure behavior of diamond-coated die was investigated experimentally and analytically through finite element method (FEM) simulation in the present work. Diamond coatings were fabricated by straight hot filament chemical vapor deposition (CVD) passing through the interior hole of the drawing die using a mixture of hydrogen and acetone as source gases. The performance tests were made under real drawing condition. Scanning electron microscopy (SEM) was used for the study of coating wear after die service. The coating wear appears on two regions of the reduction zone: one is near the entrance where the contact begins, and the other is at the end of the reduction zone. FEM simulation was made for calculating the von Mises stresses distribution on the coating and substrate during the drawing process. The present work was of great practical significance for the improvement of drawing performance of diamond-coated drawing dies.展开更多
A SiC_(nws)/HfC-SiC coating was fabricated by a two-step chemical vapor deposition.After introducing SiC nanowires,the fracture toughness of HfC-SiC coating increases by 228%.After ablation under oxyacetylene torch fo...A SiC_(nws)/HfC-SiC coating was fabricated by a two-step chemical vapor deposition.After introducing SiC nanowires,the fracture toughness of HfC-SiC coating increases by 228%.After ablation under oxyacetylene torch for 60s,a bone-like HfO_(2) reticular structure was formed in the central ablation area.Interestingly,a novel Hf-Si-O wire-drawing phenomenon was happened in the transition area of ablated SiC_(nws)/HfC-SiC coating,providing a new toughness mechanism under ablation environment.Moreover,HfO_(2) precipitated from Hf-Si-O glass wires to generate nanocrystalline grains during ablation,which explains the formation of bone-like HfO_(2) reticular structure observed from central ablation area.展开更多
基金supported by research funds from Dong-A University, Korea
文摘A pilot wire drawing machine as well as wire end-pointing roller was developed. Using these machines, a wire drawing test for four different coating materials and two different lubricants was performed as the reduction ratio increased from 10% to 30%. Materials used for a substrate in this study are plain carbon steel （AIS11045） and ultra low carbon bainite steel. To compute the friction coefficient between the coating layer of wire and the surface of die lbr a specific lubricant, a series of finite element analyses were carried out. SEM observations were also conducted to investigate the surface defects of wire deformed. Results show that the behavior of drawing force varies with the lubricant-type at the initial stage of drawing. The powder-typed lubricant with a large particle causes the retardation of lull lubrication on the entire contact surface and the local delamination of coating layer on the wire surface. As the flow stress of a substrate increases, the delamination becomes severe.
基金Supported by National Natural Science Foundation of China (No. 50975177 and No. 51005154)China Postdoctoral Science Foundation (No. 20100470029)Tribology Science Fund of State Key Laboratory of Tribology (No. SKLTKF10B02)
文摘The failure behavior of diamond-coated die was investigated experimentally and analytically through finite element method (FEM) simulation in the present work. Diamond coatings were fabricated by straight hot filament chemical vapor deposition (CVD) passing through the interior hole of the drawing die using a mixture of hydrogen and acetone as source gases. The performance tests were made under real drawing condition. Scanning electron microscopy (SEM) was used for the study of coating wear after die service. The coating wear appears on two regions of the reduction zone: one is near the entrance where the contact begins, and the other is at the end of the reduction zone. FEM simulation was made for calculating the von Mises stresses distribution on the coating and substrate during the drawing process. The present work was of great practical significance for the improvement of drawing performance of diamond-coated drawing dies.
基金supported by the National Natural Science Foundation of China under Grant No.51572223,51221001 and 51872237Natural Science Basic Research Plan in Shaanxi Province of China No.2017JM5098.
文摘A SiC_(nws)/HfC-SiC coating was fabricated by a two-step chemical vapor deposition.After introducing SiC nanowires,the fracture toughness of HfC-SiC coating increases by 228%.After ablation under oxyacetylene torch for 60s,a bone-like HfO_(2) reticular structure was formed in the central ablation area.Interestingly,a novel Hf-Si-O wire-drawing phenomenon was happened in the transition area of ablated SiC_(nws)/HfC-SiC coating,providing a new toughness mechanism under ablation environment.Moreover,HfO_(2) precipitated from Hf-Si-O glass wires to generate nanocrystalline grains during ablation,which explains the formation of bone-like HfO_(2) reticular structure observed from central ablation area.
