Evolution of mechanical properties,localized corrosion resistance and microstructure of a high purity Al-Zn-Mg-Cu alloy during non-isothermal aging

The evolution of mechanical properties,localized corrosion resistance of a high purity Al-Zn-Mg-Cu alloy during non-isothermal aging(NIA)was investigated by hardness test,electrical conductivity test,tensile test,intergranular corrosion test,exfoliation corrosion test,slow strain rate tensile test and electrochemical test,and the mechanism has been discussed based on microstructure examination by optical microscopy,electron back scattered diffraction,scanning electron microscopy and scanning transmission electron microscopy.The NIA treatment includes a heating stage from 40℃to 180℃with a rate of 20℃/h and a cooling stage from 180℃to 40℃with a rate of 10℃/h.The results show that the hardness and strength increase rapidly during the heating stage of NIA since the increasing temperature favors the nucleation and the growth of strengthening precipitates and promotes the transformation of Guinier-Preston(GPI)zones toη'phase.During the cooling stage,the sizes ofη'phase increase with a little change in the number density,leading to a further slight increase of the hardness and strength.As NIA proceeds,the corroded morphology in the alloy changes from a layering feature to a wavy feature,the maximum corrosion depth decreases,and the reason has been analyzed based on the microstructural and microchemical feature of precipitates at grain boundaries and subgrain boundaries.

Exploring the effect of cooling rate on non-isothermal crystallization of copolymer polypropylene by fast scanning calorimetry

Polypropylene is commonly used as a binder for ceramic injection molding,and rapid cooling is often encountered during processing.However,the crystallization behavior of polypropylene shows a strong dependence on cooling rate due to its semi-crystalline characteristics.Therefore,the influence of cooling rate on the quality of final product cannot be ignored.In this study,the fast differential scanning calorimetry(FSC)test was performed to study the influence of cooling rate on the non-isothermal crystallization behavior and non-isothermal crystallization kinetics of a copolymer polypropylene(PP BC03B).The results show that the crystallization temperatures and crystallinity decrease as the cooling rate increases.In addition,two exothermic peaks occur when cooling rate ranges from 30 to 300 K·s^(-1),indicating the formation of another crystal phase.Avrami,Ozawa and Mo equations were used to explore the non-isothermal crystallization kinetics,and it can be concluded that the Mo method is suitable for this study.

Non-isothermal Crystallization and Thermal Transformation Behaviors of Plasma Sprayed Fe_(48)Cr_(15)Mo_(14)C_(15)B_(6)Y_(2)Amorphous Coating

The non-isothermal crystallization dynamic behavior and mechanism of plasma sprayed Fe_(48)Cr_(15)Mo_(14)C_(15)B_(6)Y_(2)coating were thoroughly studied.The phase transition and crystallization kinetics of the coating were elaborately investigated by differential scanning calorimetry(DSC),X-ray diffraction(XRD),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).The findings reveal that the characteristic temperatures of the coating shift to an elevated temperature at a higher heating rate and the crystallization processes are thermally activated.The 3-rd step of crystallization processes is more susceptible to the continuously increased heating rate while the onset crystallization reaction is less sensitive to the continuously enhanced heating rate.Fe_(23)(C,B)_6 phase is inclined to precipitate than other crystal phases due to the substantial pre-generation ofα-Fe.The onset nucleation and growth ofα-Fe crystals is tough due to a higher onset apparent activation energy.Meanwhile,the transformation from Fe_(23)(C,B)_(6)to FeB is harder in comparison with the precipitation of other crystals.The most parts of the three crystallization processes are dominated by three-dimensional diffusion model due to the fact that most values of local Avrami exponent are higher than 2.5.

Reaction behavior and non-isothermal kinetics of suspension magnetization roasting of limonite and siderite

In order to develop limonite and decrease CO_(2) emissions,siderite is proposed as a clean reductant for suspension magnetization roasting(SMR) of limonite.An iron concentrate(iron grade:65.92wt%,iron recovery:98.54wt%) was obtained by magnetic separation under the optimum SMR conditions:siderite dosage 40wt%,roasting temperature 700℃,roasting time 10 min.According to the magnetic analysis,SMR achieved the conversion of weak magnetic minerals to strong magnetic minerals,thus enabling the recovery of iron via magnetic separation.Based on the phase transformation analysis,during the SMR process,limonite was first dehydrated and converted to hematite,and then siderite decomposed to generate magnetite and CO,where CO reduced the freshly formed hematite to magnetite.The microstructure evolution analysis indicated that the magnetite particles were loose and porous with a destroyed structure,making them easier to be ground.The non-isothermal kinetic results show that the main reaction between limonite and siderite conformed to the two-dimension diffusion mechanism,suggesting that the diffusion of CO controlled the reaction.These results encourage the application of siderite as a reductant in SMR.

Three dimensional phase-field simulation for non-isothermal binary alloy solidification: Comparison with LKT theory

Using the advanced algorithm combining parallel computing,adaptive mesh re-griding and multigrid methods,quantitative 3D phase-field simulations of non-isothermal solidification of binary alloy were carried out.The 3D phase-field simulation results were compared with the analytical LKT(Lipton,Kurz and Trivedi)theory.For comparison,the simulation and analytical results for 2D cases were also given.The 3D phase-field simulation results support the transport portion of the LKT theory.However,the tip radius and tip velocity predicted by the simulations are not in good agreement with the LKT theory over the whole range of undercooling.The stability parameter calculated from phase-field simulations varies significantly with the Peclet number,indicating that the stability criterion,which assumes that the stability parameter is constant,is invalid.

Non-isothermal oxidation and ignition prediction of Ti-Cr alloys

The non-isothermal oxidation behavior and oxide scale microstructure of Ti-Cr alloy （0≤w（Cr）≤25%） were studied from room temperature to 1723 K by thermogravimetric analysis （TGA）, X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The influencing mechanism of chromium on the oxidation resistance of Ti-Cr alloys was discussed. The results show that the oxidation resistance of the alloys decreases with Cr below a critical chromium content wC and increases above wC; above 1000 K, the oxidation kinetics obeys parabolic rule and titanium dominates the oxidation process; after oxidation, the oxygen-diffusing layer is present in the alloy matrix, the oxide scale is mainly composed of rutile whose internal layer is rich in chromium, and chromium oxides separated out from TiO2 near the alloy-oxide interface improve the oxidation resistance. Ignition of metals and alloys is a fast non-isothermal oxidation process and the oxidation mechanism of Ti-Cr alloys during ignition is predicted.

Non-isothermal retrogression kinetics for grain boundary precipitate of 7A55 aluminum alloy

The retrogression kinetics for grain boundary precipitate （GBP） of 7A55 aluminum alloy was investigated by transmission electron microscopy （TEM） observation. The results reveal that the coarsening behavior of GBP obeys “LSW” theory, namely, the cube of GBP average size has a linear dependence relation to retrogression time, and the coarsening rate accelerates at the elevated retrogression temperature. The GBP coarsening activation energy Qo of （115.2±1.3） kJ/mol is obtained subsequently. Taking the retrogression treatment schedule of 190℃, 45 min derived from AA7055 thin plate as reference, the non-isothermal retrogression model for GBP coarsening behavior is established based on “LSW”theory and “iso-kinetics” solution, which includes an Arrhenius form equation. After that, the average size of GBP r（t） is predicted successfully at any non-isothermal process T（t） when the initial size of GBP r0 is given. Finally, the universal characterization method for the microstructure homogeneity along the thickness direction of TA55 aluminum alloy thick plate is also set up.

Phase field simulation for non-isothermal solidification of multicomponent alloys coupled with thermodynamics database

In order to quantitively model the real solidification process of industrial multicomponent alloys, a non-isothermal phase field model was studied for multicomponent alloy fully coupled with thermodynamic and diffusion mobility database, which can accurately predict the phase equilibrium, solute diffusion coefficients, specific heat capacity and latent heat release in the whole system. The results show that these parameters are not constants and their values depend on local concentration and temperature. Quantitative simulation of solidification in multicomponent alloys is almost impossible without such parameters available. In this model, the interfacial region is assumed to be a mixture of solid and liquid with the same chemical potentials, but with different composition. The anti-trapping current is also considered in the model. And this model was successfully applied to industrial A1-Cu-Mg alloy for the free equiaxed dendrite solidification process.

Non-isothermal kinetic analysis of thermal dehydration of La_2(CO_3)_3·3.4H_2O in air

The single phase La2（CO3）3·3.4H2 O was synthesized by hydrothermal method. The thermal decomposition and intermediates and final solid products of La2（CO3）3·3.4H2O from 30 to 1000 °C were characterized by XRD, FTIR and DTA-TG. The kinetics of dehydration of La2（CO3）3·3.4H2O in the temperature range of 30-366 °C was investigated under non-isothermal conditions. Flynn-Wall-Ozawa and Friedman isoconversion methods were used to calculate the activation energy and analyze the reaction steps; multivariate non-linear regression program was applied to determine the most probable mechanism and the kinetic parameters. The results show that the thermal dehydration of La2（CO3）3·3.4H2O is a kind of three-step competitive reaction, and controlled by an n-order initial reaction followed by n-order competitive reaction（FnFnFn model）. The activation energy matching with the most probable model is close to value obtained by Friedman method. The fitting curves match the original TG-DTG curves very well.

Comparative analysis of isothermal and non-isothermal solidification of binary alloys using phase-field model

Based on the entropy function, a two-dimensional phase field model of binary alloys was established. Meanwhile, an explicit difference method with uniform grid was adopted to solve the phase field and solute field controlled equations. And the alternating direction implicit(ADI) algorithm for solving temperature field controlled equation was also employed to avoid the restriction of time step. Some characteristics of the Ni-Cu alloy were captured in the process of non-isothermal solidification, and the comparative analysis of the isothermal and the non-isothermal solidification was investigated. The simulation results indicate that the non-isothermal model is favorable to simulate the real solidification process of binary alloys, and when the thermal diffusivity decreases, the non-isothermal phase-field model is gradually consistent with the isothermal phase-field model.

Hydrogen desorption kinetics mechanism of Mg-Ni hydride under isothermal and non-isothermal conditions

The Mg-Ni hydride was prepared by hydriding combustion synthesis under a high magnetic field. The dehydriding kinetics of the hydrides was measured under the isothermal and non-isothermal conditions. A model was applied to analyzing the kinetics behavior of Mg-Ni hydride. The calculation results show that the theoretical value and the experimental data can reach a good agreement, especially in the case of non-isothermal dehydriding. The rate-controlling step is the diffusion of hydrogen atoms in the solid solution. The sample prepared under magnetic field of 6 T under the isothermal condition can reach the best performance. The similar tendency was observed under the non-isothermal condition and the reason was discussed.

Restraining effect of nitrogen on coal oxidation in different stages:Non-isothermal TG-DSC and EPR research

Nitrogen is widely used to prevent the spontaneous combustion of coal in underground coal mines. A spontaneous combustion-prone coal seam was studied to investigate the restraining effect of nitrogen on coal oxidation in different oxidation stages, based on non-isothermal thermogravimetry-differential scanning calorimetry(TG-DSC) and electron paramagnetic resonance(EPR) experiments. We found that the key feature temperatures grow steadily with increasing nitrogen in the oxidation environment,resulting in longer oxidation stages. The most significant finding is that there is a stagnation of the inhibitory effect of nitrogen on coal oxidation in the range of 85.0–95.0% nitrogen in the slow and the rapid oxidation stages, owing to the competitive adsorption of coal by nitrogen and oxygen. However, the restraining effect cannot be reflected by the kinetic parameters of the coal before it reaches the thermal decomposition and combustion stage. Nitrogen can also affect free radical types and free radical concentrations during coal oxidation: the higher the concentration of nitrogen in the oxidation environment, the greater the number of free radical types and the lower the free radical concentration. This experimental study improves the understanding of the restraining effect of nitrogen on coal oxidation in different oxidation stages and provides an important reference for coal fire prevention in spontaneous combustionprone coal seams.

Effects of non-isothermal annealing on microstructure and mechanical properties of severely deformed 2024 aluminum alloy

Microstructure and mechanical properties of AA2024 after severe plastic deformation （SPD） and non-isothermal annealing were investigated. The non-isothermal treatment was carried out on the severely deformed AA2024, and the interaction between restoration and precipitation phenomena was investigated. Differential scanning calorimetry, hardness and shear punch tests illustrate that static recovery and dissolution of GPB zones/Cu-Mg co-clusters occur concurrently through non-isothermal annealing. Scanning electron microscope and electron backscatter diffraction illustrate that non-isothermal annealing of deformed AA2024 up to 250 ℃ promotes the particle-free regions and also particle stimulated nucleation. Results show that through heating with the rate of 10 ℃/min up to 250 ℃, the ultimate shear strength and the hardness are maximum due to the presence of S＇/S phases which have been detected during non-isothermal differential scanning calorimetry experiment. Also, recrystallization phenomenon occurs in temperature range which includes the dissolution of S＇/S phases. The concurrent recrystallization and dissolution of S＇/S phase at 380 ℃ have been verified by differential scanning calorimetry, mechanical properties, and optical microscope.

Simulation of Non-isothermal Injection Molding for a Non-Newtonian Fluid by Level Set Method

A non-isothermal injection molding process for a non-Newtonian viscous pseudoplastic fluid is simulated.A conservative interface capturing technique and the flow field solving method are coupled to perform a dynamic simulation.The validity of the numerical method is verified by a benchmark problem.The melt interface evolution versus time is captured and the physical quantities such as temperature,velocity and pressure at each time step are obtained with corresponding analysis.A"frozen skin"layer with the thickness increasing versus time during the injection process is found.The fact that the"frozen skin"layer can be reduced by increasing the injection velocity is numerically verified.The fountain flow phenomenon near the melt interface is also captured.Moreover,comparisons with the non-isothermal Newtonian case show that the curvatures of the interface arcs and the pressure contours near the horizontal mid-line of the cavity for the non-Newtonian pseudoplastic case is larger than that for the Newtonian case.The velocity profiles are different at different positions for the non-Newtonian pseudoplastic case,while in the case of Newtonian flow the velocity profiles are parabolic and almost the same at different positions.

Non-isothermal crystallization kinetics of Nylon 10T and Nylon 10T/1010 copolymers:Effect of sebacic acid as a third comonomer

Nylon 10 T and Nylon 10T/1010 samples were synthesized by direct melt polymerization. The non-isothermal crystallization kinetics of Nylon 10 T and Nylon 10T/1010 was investigated by means of differential scanning calorimetry(DSC). Jeziorny equation and Mo equation were applied to describe the non-isothermal crystallization kinetics of the Nylon 10 T and the Nylon 10T/1010. The activation energies for non-isothermal crystallization were obtained by Vyazovkin's method and Friedman's method, respectively. These results showed that Jeziorny equation and Mo equation well described the non-isothermal crystallization kinetics of the Nylon 10 T and the Nylon 10T/1010. It was found that the values of the activation energy for non-isothermal crystallization of the Nylon 10T/1010 were lower than those of the Nylon 10 T at a given temperature or relative crystallinity degree,which revealed that crystallization ability of the Nylon 10T/1010 was higher. The crystal morphology was observed by means of a polarized optical microscope(POM) and X-ray diffraction(XRD). It was found that the addition of sebacic acid comonomer not only did not change the crystal form of the Nylon 10 T, but also significantly increased the number and decreased the size of spherulites. Comparing with the Nylon 10 T, the crystallization rate was increased with the addition of the sebacic acid comonomer.

Cure Kinetics of DGEBA with Hyperbranched Poly(3-hydroxyphenyl) Phosphate as Curing Agent Studied by Non-isothermal DSC

The cure kinetics of diglycidyl ether of bisphenol A （DGEBA） with hyperbranched poly （3-hydroxyphenyl） phosphate（HHPP） as the curing agent was investigated by means of non-isothermal differential scanning calorimetry （DSC） at various heating rates. The results were compared with the corresponding results by using 1,3-dihydroxybenzene（DHB） as a model compound. The results show that HHPP can enhance the cure reaction of DGEBA, resulting in the decrease of the peak temperature of the curing curve as well as the decrease of the activation energy because of the flexible --P--O-- groups in the backbone of HHPP. However, both the activation energy of the cured polymer and the peak temperature of the curing curve are increased with DHB as a curing agent. The cure kinetics of the DGEBA/HHPP system was calculated by using the isoconversional method given by Malek. It was found that the two-parameter autocatalytic model（Sestak-Berggren equation） is the most adequate one to describe the cure kinetics of the studied System at various heating rates. The obtained non-isothermal DSC curves from the experimental data show the results being accordant with those theoretically calculated.

Kinetics and Mechanism of Decomposition of Nano-sized Calcium Carbonate under Non-isothermal Condition

Experiments on thermal decomposition of nano-sized calcium carbonate were carried out in a thermo-gravimetric analyzer under non-isothermal condition of different heating rates (5 to 20K·min-1). The Coats and Redfern's equation was used to determine the apparent activation energy and the pre-exponential factors. The mechanism of thermal decomposition was evaluated using the master plots, Coats and Redfern's equation and the kinetic compensation law. It was found that the thermal decomposition property of nano-sized calcium carbonate was different from that of bulk calcite. Nano-sized calcium carbonate began to decompose at 640℃, which was 180℃lower than the reported value for calcite. The experimental results of kinetics were compatible with the mechanism of one-dimensional phase boundary movement. The apparent activation energy of nano-sized calcium carbonate was estimated to be 151kJ·mol-1 while the literature value for normal calcite was approximately 200kJ·mol-1. The order of magnitude of pre-exponential factors was estimated to be 10~9 s-1.

Non-isothermal kinetics of styrene-butadiene-styrene asphalt combustion

The combustion characteristics of styrene-butadiene-styrene （SBS） asphalt are studied by thermogravimetric analysis （TG/DTG） at four different heating rates. According to the saturates/aromatics/resins/asphaltenes （SARA） fractionation method, the combustion process of SBS asphalt can be divided by Gaussian peak fitting into three main stages： oil content release, resin pyrolysis, and asphaltene and char combustion. When the heating rate increases, the mass losses of the oil content and resin pyrolysis increase, and less asphaltenes are formed at a higher temperature. The activation energy values are calculated by the Coats-Redfern method to be in the range 61.6 kJ/mol-142.9 kJ/mol. The Popescu method is used for the kinetic analysis, and the result shows that the three stages of asphalt combustion can be explained by the sphere phase boundary reaction model, the second order chemical reaction model, nucleation, and its subsequent growth model, respectively.

Non-isothermal Kinetics of Pyrolysis of Three Kinds of Fresh Biomass

The pyrolysis kinetics of three different kinds of fresh biomass (grass: triple A, wheat straw, corn straw) in nitrogen flow were studied by thermogravimetric analysis at five different heating rates. The kinetic parameters of the pyrolysis process were calculated using the method of Ozawa-Flynn-Wall and the mechanism of reactions were investi- gated using the method of Popescu. It was found that the values of activation energy varied in different temperature ranges. The pyrolysis processes are well described by the models of Zhuravlev (Zh) and valid for diffusion-controlled between 200 ℃ and 280 ℃, by Ginstling-Brounshtein (G-B), valid for diffusion-control between 280 ℃ and 310 ℃, for first-order chemical reaction between 310℃ and 350 ℃, by Zhuravlev (Zh) valid for diffusion-control between 350 ℃ and 430 ℃ and by the one-way transport model when temperatures are over 430 ℃.

Estimation of Critical Temperature of Thermal Explosion for Energetic Materials Based on Non-isothermal Kinetic Equation dα/dt =A_0 exp(bT)[1+(T–T_0 )b]f(α)

Critical temperature（Tb） of thermal explosion for energetic materials is estimated from Semenov＇s thermal explosion theory and the non-isothermal kinetic equation da/dt=Aoexp（bT）[1＋（T-T0）b][（a） deduced via reasonable hypotheses, where To is the initial point of the deviation from the baseline of DSC curve. The final formula is （Tb-Te0）{ 1＋1/[1＋（ Tb-T00）b]}=1. We can easily obtain the initial temperature（T0/） and onset temperature（Tci） from the non-isothermal DSC curves, the values of Too and Tc0 from the equation TOi or ei=T00 or c0＋α1βi＋a2βi^2＋…＋aL-2L-2βiL-2, i=1,2,…L, the value of b from the equation： In[β/（Tei-T0i）]=ln[A0/G（a）]＋bTei, so as to calculate the value of Tb. The result obtained with this method coincides completely with the value of Tb obtained by Hu-Yang-Liang-Wu method.