The Computer Aided Integrated Design and Analysis of Oil Tank in Vehicle

This paper creates 3D solid model and assembly of U RJ 92-6 oil tank and analyses its strength by integrated CAD/CAE/CAM software I-D EAS. Through integrated simulation in computer, design efficiency and quality of oil tank is greatly improved. Adopting integrated CAD/CAE/CAM software to carry out integrated research to equ ipment and products, we will be able to take overall analysis in aspects of 3-D solid modeling, pre-assembly and strength, etc., to realize non-paper designi ng and parallel designing. Problems can be found and settled during designing, w hich will increase designing efficiency and one-time success rate and realize o ptimum designing for products.

Sludge Pollution Control from Crude Oil Tank Cleaning

This study investigated the use of microbial analysis as a bioremediation option for remediating petroleum sludge, which is part of the waste stream generated in the petroleum industry. The aim is to reduce environmental burden caused by the discharge of untreated sludge. Sludge sample was cultured in other to isolate microorganisms for the sludge treatment. The selected strain of the organisms after screening were Aspergillus flavus, Aspergillus niger, Verticillus sp, Penicillum sp, and Microsporium audouinii. Bioreactors (labeled A, B, C, D and O) were designed for the treatment of petroleum sludge. These reactors contain 2.0 × 10-2 m3 of the diluted sludge samples and the isolated organisms for the treatment process. On a weekly basis, the control reactors received 1.5 × 10-3 m3 of fresh and saline water respectively. After 12 weeks of treatment, sludge physicochemical characteristics showed distinct variations. From the result, reactor D was the best in terms of remediating the sludge as compared to other reactors. Friedman non-parametric test was performed to check if the weeks of treatment affected the reduction of the total hydrocarbon content (THC) in the five reactors and also checked for significant differences in the THC after treatments. The drop in the THC of the treated sludge ranged from 56.0% to 67.3%. These results showed the possibility of enhanced biodegradation of petroleum sludge by hydrocarbon utilizing microorganisms (fungi).

Analysis of Thermal Transfer of Reinforced Concrete Submarine Oil Tanks

-The temperature distributions obtained by different methods of analysis for solving thermal transfer of reinforced concrete (R. C.) submarine oil tanks (RCSOT), including flat wall method, cylinder wall method and finite element method, are compared with the experimental data of thermal transfer of RCSOT. The precision and scope of applicability of different methods are discussed. The principle for selecting analysis method for solving thermal transfer of RCSOT is given. The analytical and experimental temperature distributions show that the wall of RCSOT should consist of double walls and empty space between them should be filled with sand or other heat insulation materials to reduce the temperature difference of the wall and to prevent concrete from cracking.

A method for coastal oil tank detection in polarimetric SAR images based on recognition of T-shaped harbor

To automatically detect oil tanks in polarimetric synthetic aperture radar（SAR） images, a coastal oil tank detection method is proposed based on recognition of T-shaped harbor. First of all, the T-shaped harbor is detected to locate the region of interest（ROI） of oil tanks. Then all suspicious targets in the ROI are extracted by the segmentation of strong scattering targets and the classifier of H/α. The template targets are selected from the suspicious targets by the combination of a proposed circular degree parameter and the similarity parameter（SP） of the polarimetric coherency matrix. Finally, oil tanks are detected according to the statistics of the similarity parameter between each suspicious target and template targets in ROI. Polarimetric SAR data acquired by RADARSAT-2 over Berkeley and Singapore areas are used for testing. Experiment results show that most of the targets are correctly detected and the overall detection rate is close to 80%.The false rate is effectively reduced by the proposed algorithm compared with the method without T-shaped harbor recognition.

The Research Application of 3D Laser Scanning Technology in the Deformation Detection of Large Cylindrical Oil Tank

In order to ensure the safety in using a large cylindrical storage tank,it is necessary to regularly detect its defonnatioii.The traditional total station method has high accuracy in determining the deformation,however,it has a low measxirement efficiency.Long-term observation means,there are more risks in the petrochemical plant,therefore,this paper proposes the usage of the 3D laser scanner,replacing the traditional total station to determine the defbnnation of a large cylindrical storage tank.The Matlab program,is compiled to calculate the point cloud data,while the tank deformation is analyzed from two different points which are,the local concave convex degree and the ovality degree.It is concluded that,the difference between the data obtained by 3D laser scanning,and total station is within the range of oil tank deformation limit,therefore,3D laser scanner can be used for oil tank deformation detection.

Optimization Model of Oil-Volume Marking with Tilted Oil Tank

In this paper, the relationship model between the oil volume and the vertically tilting parameter (α), the horizontally tilting parameter (β) and the displayed height of oil (h*) is first constructed with the tilted oil tank. Then, based on the data of the oil output volume at different time of day, an optimization model of oil-volume marking with tilted oil tank is established. Finally, parameters α = 2.2° and β = 3.05° are estimated by using nonlinear least squares method and the marking number of the tank-volume meter is given.

Influence of Chromium on Corrosion Behavior of Low-alloy Steel in Cargo Oil Tank O_2-CO_2-SO_2-H_2S Wet Gas Environment

As international maritime organization （IMO） draft 289 was adopted to develop a low-alloy anti-corrosion steel for the deck of cargo oil tank and to understand corrosion mechanism, corrosion behavior of a low-alloy steel with chromium contents was studied in O2-CO2-SO2-H2 S wet gas environment. Corrosion rate was measured, and the microstructure and morphology of corrosion product film were characterized by scanning electron microscopy （SEM）. The phase and chemical composition of the corrosion product film were investigated by X-ray diffraction （XRD） and energy dispersive spectroscopy （EDS）, respectively. The effect of misorientation distribution on corro- sion resistance of steel was evaluated by electron backscattered diffraction （EBSD）. The results showed that corro- sion rate decreased with increasing chromium content in the low-alloy steel, and the corrosion type was general corrosion. The phenomenon of chromium enrichment was found in corrosion product film consisting of a-FeOOH, γ- FeOOH, sulphur, FeS2 and Fel-xS. The increase of chromium content decreases the amount of high-angle grain boundaries, thus resulting in the improvement of corrosion resistance.

Influence of Inclusion on Corrosion Behavior of E36 Grade Low-alloy Steel in Cargo Oil Tank Bottom Plate Environment

Corrosion behavior of low-alloy steel was investigated in simulated cargo oil tank （COT） bottom plate service environment （10% NaCl solution, pH = 0.85）. The corrosion behavior of inclusion was studied by in-situ scanning electron microscopy （SEM） and energy dispersive spectroscopy （EDS）. It was found that pitting corrosion was inclined to occur around the place where inclusions exist. After initial corrosion, an area of 10-20μm in diameter was formed as a cireinate cathode around the edge of inclusion. MnS inclusion dissolved in the simulated COT corrosion solution before low-alloy steel matrix, and pitting was formed at the place where MnS dissolved. TiO2 inclusion dissolved in the simulated COT corrosion solution after low alloy steel matrix, and pitting was formed at the place where steel matrix dissolved. The corrosion tended to occur at the area where the curvature radius of inclusion is smaller. The size of round TiO2 inclusions had little influence on corrosion behavior in this certain environment.

Corrosion Behavior of Welded Joints for Cargo Oil Tanks of Crude Oil Carrier

E32 grade corrosion resistant steel was welded with welding wires with three different S contents. The mi crostructure, mechanical properties, inclusions, and corrosion behavior of welded joint were investigated. The joint coupon corrosion test and potentiodynamic polarization test were carried out under the simulated corrosion environ- ment of the inner bottom plates of cargo oil tanks. The pitting initiation and propagation mechanism of the weld metal were studied by scanning electron microscopy and infinite focus. The results indicated that the microstructures of three kinds of weld metals are all composed of acicular ferrite, ferrite side-plate and proeutectoid ferrite. The micro- structure of heat affected zone is composed predominantly of bainite. Joint welded with low S filler wire has good me- chanical properties. S can decrease free corrosion potential and increase the corrosion tendency. The pitting initiation is oxide inclusion or sulfide oxide inclusion complex. S can induce the formation of occluded area and promote the corrosion propagation. The chemical compositions of weld metal is similar to base metal, which can limit the galvanic corrosion between weld metal and base metal, and avoid formation of corrosion step.

Corrosion behavior of low alloy steel for cargo oil tank under upper deck conditions

A simulated corrosion test apparatus was used to investigate the corrosion behavior of a low alloy steel under simulated upper deck conditions in a cargo oil tank. The estimated corrosion loss of conventional E36 class ship plate steel is 4.27 mm, which is clearly inadequate compared with the standard adopted by International Maritime Organization. Outer rust layer of specimens starts to peel off after 77 days and becomes fragmented after 98 days. X-ray diffraction, scanning electron micros- copy, and Raman spectroscopy revealed that the resulting rust is composed of σ-FeOOH （the main protective phase）, Fe2O3, FeS, elemental S, and FeSO4. FeSO4 in the interface of the base and rust layer leads to localized corrosion. Elemental sulfur forms on the surface of σ-FeOOH, and the quantity and size thereof increase with increasing corrosion time. Furthermore, layered elemental sulfur promotes fracture and peels off the rust layer.

Leakage detection of oil tank using terahertz spectroscopy

The necessity for safety in oil-gas storage and transportation has led to increasing technical requirements for on-line monitoring of damaged pores and oil leakage from tanks. In this study, the severity of damage of the oil tank at the micron level was detected by terahertz time-domain spectroscopy(THz-TDS), which is of great significance for the early detection and prevention of oil leakage. The THz amplitude(EP) was related to the severity of damaged according to the THz-TDS measurement of oil tanks with various degrees of damage, including intact, partially damaged, completely damaged, and seriously damaged points.Absorption and scattering effects co-occurred when the THz wave penetrated the tanks, with the collective tendencies being used to expressly monitor oil leakage from tanks. When the oil tank was damaged to form micron-level pores and the crude oil had not overflowed, the pore size was close to THz wavelength and the Mie scattering effect was obvious. After further destruction of the pores, the crude oil gradually spilled over and the scattering effect was gradually transformed from Mie scattering to Rayleigh scattering. In addition, the polar molecules in crude oil have strong resonance under the irradiation of THz wave, and the THz wave has strong attenuation. Eventually, surface tension of the oil flattens the surface of the tank, the scattering effect is gradually suppressed and replaced by the absorption effect. Absorption and scattering caused by THz waves passing through tanks coexist and have competing relationships. The change rule of EPcan successfully prove the phenomenon and can be considered as an important alternative for application to predict the degree of tank damage. Therefore, in this study, the detection of pores as small as micrometers on the oil tank was expected to greatly prevent oil leakage accidents and improve the safety of oil and gas storage and transportation.

Research on the Optimization Approach for Cargo Oil Tank Design Based on the Improved Particle Swarm Optimization Algorithm

Based on the improved particle swarm optimization(PSO) algorithm,an optimization approach for the cargo oil tank design(COTD) is presented in this paper.The purpose is to design an optimal overall dimension of the cargo oil tank(COT) under various kinds of constraints in the preliminary design stage.A non-linear programming model is built to simulate the optimization design,in which the requirements and rules for COTD are used as the constraints.Considering the distance between the inner shell and hull,a fuzzy constraint is used to express the feasibility degree of the double-hull configuration.In terms of the characteristic of COTD,the PSO algorithm is improved to solve this problem.A bivariate extremum strategy is presented to deal with the fuzzy constraint,by which the maximum and minimum cargo capacities are obtained simultaneously.Finally,the simulation demonstrates the feasibility and effectiveness of the proposed approach.

Impact of Crude Oil Storage Tank Emissions and Gas Flaring on Air/Rainwater Quality and Weather Conditions in Bonny Industrial Island, Nigeria

This study investigated the effects of gaseous emissions from crude storage tank and gas flaring on air and rainwater quality in Bonny Industrial Island. Ambient air quality parameters, rainwater and weather parameters were collected at 60 m, 80 m, 100 m, 200 m and control plot for 4 weeks at the Bonny. Rainwater parameters were investigated using standard laboratory tests. Data analyses were done using Analysis of variance, pairwise t-test and Pearson’s correlation statistical tools. Results show that emission rates, volatile organic compound (VOC) noise and flare temperature decreased with increasing distance from flare points and crude oil storage tanks. Findings further revealed the emission rates varied significantly with distance away from the gas flaring point (F = 6.196;p = 0.004). The mean concentration of pollutants between gas flare site and crude oil storage tank showed that CO (0.02 ± 0.001 - 0.002 ±0.001), SPM (0.011 ± 0.001 - 0.01 ± 0.001), VOC (0.005 ± 0.001 - 0.01 ± 0.001) and NO2 (0.04 ± 0.001 - 0.005 ± 0.000) had significant variations (p > 0.05) with CO, O3 and NO2 having higher concentrations at the gas flare site while SPM, and VOC were higher around the crude oil storage tank site. Wind turbulence was higher around the gas flaring point (4.93 TKE) than the crude oil storage tank (4.55 TKE). Similarly, there was significant variation in the sun radiation, precipitation, and wind speed caused by gas flaring (1582.25 w/m2, 436.25 mm, 0.53 m/s) and crude oil storage tank (1536.25 w/m2, 3.91.41 mm, 0.51 m/s). There were also significant variations in flared temperature (F = 22.144;p = 0.001);NO2 (F = 8.250;p = 0.001), CO (F = 6.000;p = 0.004) and VOC (F = 5.574;p = 0.006) with distance from the gas flaring point. The variation in the rainwater parameters with distance from the gas flaring indicated significant variations in pH (F = 5.594;p = 0.006). The study showed that the concentration of VOC and particulates were high in the supposedly control area which is perceived to be safe for human habitation. Significant variations exist in emission rate (p = 0.015), flare temperature (p = 0.001), NO2 (p = 0.003), VOC (p = 0.001), noise (p = 0.041), hydrogen carbonate (p = 0.037) and chromium (p = 0.032) between the gas flaring and crude oil storage tank. Regular monitoring is advocated to mitigate the harmful effects of the pollutants.

Multiplexing Technique Applied in the Optically Powered Oil-tank Detection System

The method of using multiplexing technique to realize the optically powered multiple detection system is presented. As this system adopted novel time and pulse width multiplexing techniques, reliable separation and error code correcting techniques, it realizes optically powered multiple channel and parameters detection, and successfully applied in the oil tanks for temperature, pressure, liquid level and reserve measurings.

Investigation of factors affecting on viscosity reduction of sludge from Iranian crude oil storage tanks

Crude oil is a kind of water/oil emulsion, which the oil phase consists of organic molecules with different molecular weights such as alkanes, paraffin, asphaltene, and resins. Due to the change in physicochemical conditions during the production, transportation, storage, and refining, heavier molecules can precipitate from crude oil. Thus, viscous sludge formed at the bottom of storage tanks can cause many problems including reduction of storage capacity of tank, oil contamination, corrosion, repair costs, environmental pollution, etc. The reduction of sludge viscosity can be achieved by reduction of its interfacial tension. In this study, different chemical and physical factors, influencing prepared emulsions（made of sludge, water and surfactant）, such as surfactants, solvents, temperature, pressure, and mixing conditions were investigated. Results showed that non-ionic surfactants（like bitumen emulsifier）, and solvents（such as mixed xylene, AW-400, and AW-402）, injection of additives, applying pressure, and mixing operations had a positive effect on reduction of emulsion viscosity. All experiments were carried out with sludge obtained from crude oil storage tanks at Kharg Island,Iran.

The Features of Acoustic Bathymetry of Sludge in Oil Storage Tanks

The features of acoustic bathymetry of sludge in crude oil tanks are considered. Different parameters of crude oil and sludge which are important for the selection of acoustic parameters such as sound speed, the acoustic impedances of “oil-sludge” boundaries and sound attenuation are analyzed and compared with experimental data. The main sources of errors of sludge volume estimation are discussed.

DYNAMIC MODEL FOR OIL SLICK DISPERSION INTO A WATER COLUMN- A WINDDRIVEN WAVETANK EXPERIMENT

A dynamic experiment for oil dispersion into a water column was performed with a 21 m long, 0.5 m wide, and 1 m high wind-driven wave tank. At wind velocity between 6-12 m/s and with the oil slide kept constant (about 1 um), the rate of the oil content increase in the water column could be approximated from the difference between the dispersion rate (R) of the oil slick and the coagulation rate (R’) of the dispersed oil slick. Assuming the coagulation rate is directly proportional to the concentration of the water dispersed oil slick (i. e. R’ =KC),, the integral form of the dynamic model can be expressed as C=R*[1-exp(-K*t)]/K and parameters R and K can be regressed with a computer. The relative deviation of model results from the experimental data was mainly less than 10%. The oil slick dispersion rate (R) had exponential relationship with the wind velocity (V), and can be fitted with a formula R=A*(U+1)B.The fitted constant of the coagulation rate, K(0.8-3.0* 10-3 min-1) did not have significant

动态热条件下原油罐储维温过程主要影响因素分析

掌握原油罐储维温过程主要影响因素,对原油库实现节能降耗目的起重要作用。在建立动态热条件下含蜡原油罐储维温过程三维理论模型的基础上,提出了加热盘管空间结构、周向效应对罐内对流传热的影响,划分了内、外因素影响区以及过渡区域;采用多元非线性回归的方法,建立不同季节边界位置主控影响因素模型,定量表征了罐边界油温与内、外因素之间的作用机制。结果表明:罐内大涡结构受无加热盘管区域局部湍涡影响,导致大涡结构向无盘管区域发生偏移。罐底低温区域受盘管周向效应影响较大,罐顶边界油品受内外因素影响大,形成最大厚度1.79 m的外界环境影响区;罐壁受保温层影响,只形成了内部维温热流影响区;冬季罐底形成了0.13 m的外界土壤影响区。

形状匹配的铁路油罐车罐口视觉定位方法

为了克服非均匀光照、车型以及摄像机安装位置等因素造成的罐口定位误差,提出了一种基于形状匹配的铁路油罐车罐口视觉定位方法。利用罐口为标准几何形状的特点,使用标准图像提取罐口边缘并进行形状拟合;将得到的轮廓形状作为图像识别模板,在待搜索图像中使用基于轮廓的归一化互相关查找目标;在搜索过程中对形状模板进行缩放,以兼容不同型号车型罐口;利用图像金字塔技术减小计算量,加快匹配速度。结果表明,所提出的方法满足误差要求,能够应用于工业现场。

油罐区电缆槽盒耐火性能测试方法研究

为提升油罐区电缆槽盒耐火性能测试的准确性和效率,提出一种以绝缘电阻作为判定指标的电缆槽盒耐火性能快速测试方法,并以试验的方式验证该方法的有效性和电缆槽盒的耐火性能。结果表明:测量电缆绝缘电阻值可以准确反映电缆槽盒在火灾时的失效过程,以107Ω作为电缆绝缘电阻失效判定指标可以准确反映电缆槽盒的耐火极限。