Preparation of high performance ceramic tiles using waste tile granules and ceramic polishing powder

This paper presents an innovative approach to reusing waste tile granules(TG) and ceramic polishing powder(PP) to produce high performance ceramic tiles.We studied formulations each with a TG mass fraction of 25.0% and a different PP mass fraction between 1.0% and 7.0%.The formulations included a small amount of borax additive of a mass fracton between 0.2% and 1.2%.The effects of these industrial by-products on compressive strength,water absorption and microstructure of the new ceramic tiles were investigated.The results indicate that the compressive strength decreases and water absorption increases when TG with a mass fraction of 25.0% are added.Improvement of the compressive strength may be achieved when TG(up to 25.0%) and PP(up to 2.0%) are both used at the same time.In particular,the compressive strength improvement can be maximized and water absorption reduced when a borax additive of up to 0.5% is used as a flux.Scanning electron microscopy reveals that a certain amount of fine PP granules and a high content of fluxing oxides from borax avail the formation of glassy phase that fills up the pores in the new ceramic tiles,resulting in a dense product with high compressive strength and low water absorption.

CHINESE RE POLISHING POWDER INDUSTRY

Due to its high polishing efficiency, long working life and wide application range, RE polishing powder has become the most popular fine polishing material. In recent years, accompanying the rapid development of electronic information technology, the demand for polishing powder

Study on purification and application of novel precipitant for ceria-based polishing powder

Novel precipitant prepared through carbonation with MgCl2 wastewater generated from rare earth extraction separation process and low-price dolomite as raw materials was studied in this paper. The purification methods of novel precipitant by adding appropriate oxidizing agent were studied. It was found that optimal purification result could be achieved with sodium hypochlorite as iron removal reagent and the iron removal rate could reach up to 90% when the adding amount was 0.1 vol.%. During the preparation, the particle size and distribution of ceria-based polishing powder were affected obviously by the parameters such as concentration, reaction temperature and feeding rate. The results showed that ceria-based polishing powder with D50 =2.5-3.5 μm and the particle size distribution of 0.65-0.75 μm could be prepared when the concentration of CeCl3 was 0.6 mol/L, the reaction temperature was maintained at 50 °C and the feeding speed was controlled at 25 ml/min. Compared with commercial powder, the self-made polishing powder had roughly the same cutting amount, but the surface finish of polished glass was better than that of commercial polishing powder.

Kinetics study on leaching of rare earth and aluminum from polishing powder waste using hydrochloric acid

In this study,a novel hydrometallurgical process consisting of hydrochloric acid three-stage countercurrent leaching and solvent extraction was proposed to recover rare earth oxide(REO)from the rare earth polishing powder waste(REPPW).The effects of HCl concentration,liquid-solid ratio(L/S ratio),temperature and time on the leaching yields of rare earths(in REO)and aluminum(in Al2O3)were studied.The result shows that the leaching yields of REO and Al2O3 are 90.96%and 43.89%respectively under the optimum leaching parameters of HCl concentration=8.00 mol/L,L/S ratio=4 mL/g,leaching temperature=353 K and leaching time=180 min.Meanwhile,the leaching kinetics of REO and Al2O3 were investigated in this study.The leaching behaviors of REO and Al2O3 follow a shrinking sphere/core model and the general leaching process is controlled by the surface chemical reaction.The leaching activation energies of REO and Al2O3 are 9.86 and 13.68 kJ/mol,respectively.The leaching yield of each substance in three-stage countercurrent leaching is improved substantially compared with single-stage leaching,with a change from 90.96%to 95.38%for REO and from 43.89%to 46.22%for Al2O3,respectively.Especially,the total concentration of REO in three-stage countercurrent leaching solution is greatly increased to above 300 g/L,and the acidity of which is decreased to ca.pH=2,which is conducive to subsequent solvent extraction directly.High purity REO(99.92%)is obtained by solvent extraction separation,oxalate precipitation and calcination.The total recovery yield of REO is 85.13%.

A hydrometallurgical method of energy saving type for separation of rare earth elements from rare earth polishing powder wastes with middle fraction of ceria

This study described a hydrometallurgical method to investigate the separation of rare earth elements（REEs）from rare earth polishing powder wastes（REPPWs）containing large amounts of rare earth oxides with a major phase of CeO2 and minor phases of La2O3,Pr2O3,and Nd2O3 using a process devised by the authors.The suggested approach consisted of five processes：the synthesis of NaR E（SO4）2·xH2O from rare earth oxides in Na2SO4-H2SO4-H2 O solutions（Process 1）,the conversion of NaR E（SO4）2·xH2O into RE（OH）3 using NaO H（Process 2）,and the oxidation of Ce（OH）3 into Ce（OH）4 using air with O2 injection（Process 3）,followed by Processes 4 and 5 for separation of REEs by acid leaching using HCl and H2SO4,respectively.To confirm the high yield of NaR E（SO4）2·xH2O in Process 1,experiments were carried out under various Na2SO4 concentrations（0.4–2.5 mol/L）,sulfuric acid concentrations（6–14 mol/L）,and reaction temperatures（95–125 oC）.In addition,the effect of the pH value on the separation of Ce（OH）4 in HCl-H2 O solutions with Ce（OH）4,La-,Pr-,and Nd（OH）3 in Process 4 was also investigated.On the basis of above results,the possibility of effective separation of REEs from REPPWs could be confirmed.

Comparison of Properties of Bastnasite and Fluorocarbonate Rare-earth Polishing Powders

By means of DTA TG, XRD, SEM etc ., the particles configuration, crystal structure, chemical composition and other physical properties of bastnasite rare earth polishing powder and fluorocarbonate rare earth polishing powder were comparatively analyzed. The mechanism of the performance differences between two kinds of polishing powders was also investigated.

Effect of Roasting Conditions of Rich Cerium Rare Earth Carbonate on Crystallite Morphology and Polishing Ability of Ceria-Based Rare Earth Oxide

The granule shape and crystal structure of the the ceria-based rare earth oxide which were roasted at 600～1050 ℃ for 2～6 h and then cooled in furnace, cooled out of furnace or cooled in water were studied by means of XRD and SEM. The results revealed that the rich cerium rare earth carbonate could be changed into the rare earth oxide which was a kind of sandwich made of globose granule whose diameter was between 0.5～3.0 μm after being roasted in 900 ℃ for 2 h. This kind of crystal lattice in rare earth oxide belonged to face-centered cubic lattice and its space between crystal surface {111} and {200} (viz. L111 and L200) would enlarge as the roasting temperature increasing. With increasing roasting temperature, L111 would rise straightly upward, and L200 would rise straightly upward when roasting time was 2～4 h but changed little when roasting time was 4～6 h. The glass-polishing experiments found that the polishing ability of the ceria-based rare earth oxide was the best as L111 was 43～53 nm and the L200 was 43～56 nm.

稀土抛光粉产业发展现状与前景

This article briefly introduces the current industrial development status of rare earth polishing powder at home and abroad,summarizes and classifies the types and production processes of existing rare earth polishing powder,analyzes its technical status and existing problems,and the application prospects of rare earth polishing powder.