Comparison of the corrosion behaviour of AZ31B magnesium alloy under immersion test and potentiodynamic polarization test in NaCl solution

This paper reports the comparative evaluation of the corrosion behaviour of AZ31B magnesium alloy under immersion and potentiodynamic polarization test in NaCl solution at different chloride ion concentrations,pH value and exposure time.The specimens were exposed to immersion and polarization environments in order to evaluate their corrosion rates.Empirical relationship was established to predict the corrosion rate of AZ31B magnesium alloy.Three factors,five level,central composite rotatable design matrix was used to minimize the number of experimental conditions.Response surface methodology was used to develop the relationship.The developed relationship can be effectively used to predict the corrosion rate of AZ31B magnesium alloy at 95%confidence level for both the testing.This research work proves a better corrosion resistance of AZ31B magnesium alloy at the alkaline solution than the acidic and the neutral solutions,moreover,low corrosion rate was found at low concentrated solution and higher exposure time respectively.

Understanding pitting corrosion behavior of AZ91 alloy and its MAO coating in 3.5%NaCl solution by cyclic potentiodynamic polarization

The pitting corrosion behavior of AZ91 alloy before and after micro-oxidation treatment in 3.5%Na Cl solution was investigated by cyclic potentiodynamic polarization(CPDP)and optical and SEM observations of corroded surfaces at different polarization potentials.The CPDP results show that both the alloy and the MAO-coated alloy suffer from pitting corrosion and it is difficult for pits to stop growth once the pits initiates.It is revealed that the air-formed Mg O film on AZ91 alloy,the MAO coating along with corrosion products(mainly Mg(OH))formed during CPDP can significantly influence the kinetics of the redox reactions of Mg,and further influence the propagation behavior of pitting corrosion.The optical and SEM images show that the corrosion products on AZ91 alloy are dense and protective but on the MAO-coated corrosion products are very loose.Such observations support the analyses of CPDP results that pits on AZ91 alloy spread to the width whereas pits on MAO-coated alloy propagate to the depth.Overall,pitting corrosion on the MAO-coated alloy can be very severe once the coating ruptures and post-treatments are necessary to provide a promising corrosion protection for the Mg alloys.

Performance and Application of Double-layered Microcapsule Corrosion Inhibitors

Double-layered microcapsule corrosion inhibitors were developed by sodium monofluorophosphate as the core material,polymethyl methacrylate as the inner wall material,and polyvinyl alcohol as the outer wall material combining the solvent evaporation method and spray drying method.The protection by the outer capsule wall was used to prolong the service life of the corrosion inhibitor.The dispersion,encapsulation,thermal stability of microcapsules,and the degradation rate of capsule wall in concrete pore solution were analyzed by ultra-deep field microscopy,scanning electron microscopy,thermal analyzer,and sodium ion release rate analysis.The microcapsules were incorporated into mortar samples containing steel reinforcement,and the effects of double-layered microcapsule corrosion inhibitors on the performance of the cement matrix and the actual corrosion-inhibiting effect were analyzed.The experimental results show that the double-layered microcapsules have a moderate particle size and uniform distribution,and the capsules were completely wrapped.The microcapsules as a whole have good thermal stability below 230 ℃.The monolayer membrane structure microcapsules completely broke within 1 day in the simulated concrete pore solution,and the double-layer membrane structure prolonged the service life of the microcapsules to 80 days in the simulated concrete pore solution before the core material was completely released.The mortar samples containing steel reinforcement incorporated with the double-layered microcapsule corrosion inhibitors still maintained a higher corrosion potential than the monolayer microcapsule corrosion inhibitors control group at 60 days.The incorporation of double-layered microcapsules into the cement matrix has no significant adverse effect on the setting time and early strength.

Microstructures, mechanical properties, corrosion, and biocompatibility of extruded Mg-Zr-Sr-Ho alloys for biodegradable implant applications

In this study,the microstructures,mechanical properties,corrosion behaviors,and biocompatibility of extruded magnesium-zirconiumstrontium-holmium(Mg-Zr-Sr-Ho)alloys were comprehensively investigated.The effect of different concentrations of Ho on the microstructural characteristics,tensile and compressive properties,corrosion resistance,and biocompatibility were investigated.The microstructures of the extruded Mg-1Zr-0.5Sr-xHo(x=0.5,1.5,and 4 wt.%)alloys consisted ofα-Mg matrix,fineα-Zr particles,and intermetallic phase particles of Mg_(17)Sr_(2) and Ho_(2)Mg mainly distributed at the grain boundaries.Extensive{1012}tensile twins were observed in the partially recrystallized samples of Mg-1Zr-0.5Sr-0.5Ho and Mg-1Zr-0.5Sr-1.5Ho.Further addition of Ho to 4 wt.%resulted in a complete recrystallization due to activation of the particle stimulated nucleation around the Mg_(17)Sr_(2) particles.The evolution of a rare earth(RE)texture was observed with the Ho addition,which resulted in the weakened basal and prismatic textures.Furthermore,a drastic increase of 200%in tensile elongation and 89%in compressive strain was observed with Ho addition increased from 0.5 to 4 wt%,respectively.The tension-compression yield asymmetry was significantly decreased from 0.62 for Mg-1Zr-0.5Sr-0.5Ho to 0.98 for Mg-1Zr-0.5Sr-4Ho due to the weakening of textures.Corrosion analysis of the extruded Mg-Zr-Sr-Ho alloys revealed the presence of pitting corrosion.A minimum corrosion rate of 4.98 mm y^(−1) was observed in Mg-1Zr-0.5Sr-0.5Ho alloy.The enhanced corrosion resistance is observed due to the presence of Ho_(2)O_(3) in the surface film which reduced galvanic effect.The formation of a stabilized surface film due to the Ho_(2)O_(3) was confirmed through the electrical impedance spectroscopy and XPS analysis.An in vitro cytotoxicity assessment revealed good biocompatibility and cell adhesion in relation to SaOS2 cells.

Corrosion Behaviour of Zr-Ag Alloys for Dental Implant Application

The electrochemical corrosion behaviour of three Zr-Ag alloys (Zr-1Ag, Zr-3Ag and Zr-5Ag) was investigated. Open circuit potential, linear potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques were employed in aerated artificial saliva (pH = 4.0) at 37°C. Silver alloying additions are found to be effective in enhancing the corrosion resistance of zirconium in artificial saliva environment. In fact, Zr-Ag alloys exhibit higher open circuit potentials, larger breakdown potentials and higher impedance values as compared to cp Zr. This behaviour can be ascribed to the formation of a thicker and more stable passive film with increasing compactness, able to provide better protection against the corrosion attack.

Electrochemical corrosion of Sn-0.75Cu solder joints in NaCl solution

The corrosion behaviors of Sn-0.75Cu solder and Sn-0.75Cu/Cu joint in 3.5% NaCl（mass fraction） solution were studied by potentiodynamic polarization test and leaching measurement.The polarization curves indicated that the corrosion rate of Sn-0.75Cu solder was lower than that of Sn-0.75Cu/Cu joint.The morphology observation and phase composition analysis on the corroded product at each interesting potential suggested that Sn3O（OH）2Cl2 formed on the surface of Sn-0.75Cu solder at active dissolution stage.As the potential increased from active/passive transition stage,all the surface of Sn-0.75Cu solder was covered by the Sn3O（OH）2Cl2 and some pits appeared after the polarization test.Compared to the Sn-0.75Cu solder alloy,much more Sn3O（OH）2Cl2 formed at active dissolution stage and the pits with bigger size were observed after polarization test for the Sn-0.75Cu/Cu solder joints.The leaching test confirmed that the faster electrochemical corrosion rate resulted in the larger amount of Sn released from the Sn-0.75Cu/Cu solder joints.

Passivation process of X80 pipeline steel in bicarbonate solutions

The passivation process of X80 pipeline steel in bicarbonate solutions was investigated using potentiodynamic, dynamic electro-chemical impedance spectroscopy （DEIS）, and Mott-Schottky measurements. The results show that the shape of polarization curves changes with concentration. The critical ＇passive＇ concentration is 0.009 mol/L for X80 pipeline steel in bicarbonate solutions. No anodic current peak exists in solutions when the concentration is lower than 0.009 mol/L, whereas there are one and two anodic current peaks when the concentration ranges from 0.009 to 0.05 mol/L and is higher than 0.1 mol/L, respectively. DEIS measurements show that there exist active dissolution range, transition range, pre-passive range, passive layer formation range, passive range, and trans-passive range for X80 pipeline steel in the 0.1 mol/L solutions. The results of DEIS measurements are in complete agreement with the potentiodynamic diagram. An equivalent circuit containing three sub-layers is used to explain the Nyquist plots in the passive range. Analyses are well made for explaining the corresponding fitted capacitance and impedance. The Mott-Schottky plots show that the passive film of X80 pipeline steel is an n-type semiconductor, and capacitance measurements are in good accordance with the results of DEIS experiment.

Inhibiting Effect of Ciprofloxacin,Norfloxacin and Ofloxacin on Corrosion of Mild Steel in Hydrochloric Acid

The inhibiting effect of ciprofloxacin,norfloxacin and ofloxacin on the corrosion of mild steel in 1 mol·L-1 HCl and the mechanism were studied at different temperatures using mass loss measurement,electrochemical method,and X-ray photoelectron spectroscopy(XPS) .Effective inhibition was shown by mass loss,potentiodynamic polarization and impedance spectroscopy measurement.The corrosion rate of the metal in the mass loss measurement,and the corrosion reaction on cathode and anode in the electrochemical measurement were accelerated when temperature was increased.XPS results showed that the inhibitors adsorbed effectively on the metal surface.

Electrochemical behaviour of Ti alloys containing Mo and Ta as β-stabilizer elements for dental application

Corrosion behaviour of the studied Ti12Mo and Ti60Ta alloys with the same Mo equivalent values （12%, mass fraction） together with the currently used metallic biomaterials Cp-Ti were investigated for dental applications. The electrochemical properties of the samples were examined using electrochemical techniques： such as open-circuit potential, potentiodynamic polarization curves and electrochemical impedance spectroscopy （EIS）, in two electrochemical media of artificial saliva and fluoridated artificial saliva （0.1%fluoride ions, F-） at 37 °C. Fluoride is commonly included in toothpastes, odontological gels and dental rinses to prevent dental caries and relieve dental sensitivity. The passive behaviour for all the titanium samples is observed for both solutions. The Ti60Ta alloy appears to possess superior corrosion resistance than the Ti12Mo and Cp-Ti in both electrochemical media.

The effect of pulse frequency on the electrochemical properties of micro arc oxidation coatings formed on magnesium alloy

Micro arc oxidation(MAO)coatings were formed on magnesium alloy AZ31B to improve the corrosion resistance using environmental friendly electrolyte solution under single-polar pulse power supply.The effect of electrical parameters of pulse frequency on the coating performance was studied at frequencies of 2.5 Hz,25 Hz and 250 Hz.The coating performance at different frequencies was characterized by scanning electron microscopy(SEM),energy-dispersive X-ray spectroscopy(EDS)and potentiodynamic polarization testing method.It was found that the corrosion resistance of the MAO coatings was improved when increasing the pulse frequencies from 2.5 Hz to 250 Hz.The corrosion current in 250 Hz case decreased by three orders of magnitude as compared with bare Mg alloy and the corrosion impedance also increased remarkably,means significantly enhanced corrosion resistance than bare Mg alloy.The results give us more insight in the optimization of electrical parameters to improve the MAO coating performance.The MAO technology is attractive for application on magnesium and other light alloys for surface protection in automotive and space industries.

Systematic Study of Nanocrystalline Plasma Electrolytic Nitrocarburising of 316L Austenitic Stainless Steel for Corrosion Protection

A number of studies have been reported on the use of nanocrystalline plasma electrolytic nitrocarburising technology for surface hardening of stainless steels for higher corrosion resistance resulted from this technique. However, very few studies have focused on the optimization of the nanocrystalline plasma electrolytic nitrocarburising process parameters. In this study, a design of experiment （DOE） technique, the Taguchi method, has been used to optimize the nanocrystalline plasma electrolytic nitrocarburising not only for surface hardening but also for the corrosion protection of 316L austenitic stainless steel by controlling the coating processes factors. The experimental design consisted of four factors （Urea concentration, electrical conductivity of electrolyte, voltage and duration of process）, each containing three levels. Potentiodynamic polarization measurements were carried out to determine the corrosion resistance of the coated samples. The results were analyzed with related software. An analysis of the mean of signal-to-noise （S/N） ratio indicated that the corrosion resistance of nanocrystalline plasma electrolytic nitrocarburised 316L stainless steel was influenced significantly by the levels in the Taguchi orthogonal array. The optimized coating parameters for corrosion resistance are 1150 g/L for urea concentration, 360 mS/cm for electrical conductivity of electrolyte, 260 V for applied voltage, 6 min for treatment time. The percentage of contribution for each factor was determined by the analysis of variance （ANOVA）. The results showed that the applied voltage is the most significant factor affecting the corrosion resistance of the coatings.

Effect of Ti content on corrosion behavior of Cu-Ti alloys in 3.5% NaCl solution

The corrosion behavior of the Cu-Ti alloys with different Ti contents in 3.5%(mass fraction)NaCl solution was investigated using electrochemical measurements,immersion tests,mass loss measurements and SEM observation.The results show that Ti dissolved in the Cu matrix changes the corrosion process of the alloys.Pure Cu sample exhibits a typical active–passive-transpassive corrosion behavior.The anodic polarization current densities of the Cu-Ti alloys steadily increase with increasing applied potential,indicating that active dissolution of copper proceeds due to the potential difference in the galvanic coupling of Cu and Ti.The increase of Ti content decreases the corrosion resistance of the Cu-Ti alloys.

Electrochemical Corrosion Behavior of the Laser Continuous Heat Treatment Welded Joints of 2205 Duplex Stainless Steel

The electrochemical corrosion behaviors of the welded joints of 2205 duplex stainless steel with the laser continuous heat treatment were investigated. The secondary austenite formation is the outcome of thermodynamic equilibrium breach of the alloy during heat treatment and the result of the continuous heat treatment which has the most important effect on the weld material. The partitioning behaviors of chromium and molybdenum as well as the volume fraction of ferrite and austenite have a remarkable influence on the composition of the individual phase. Mechanical examination of the laser trated weld demonstrates that the tensile strength and yield strength increase with increasing the amount of the secondary austenite. It is shown that the ultimate tensile strength of the 6 kW laser-treated weld is higher about 20 MPa than no heat treatment weld and the ductility can be further improved without compromising strength. The results indicate that the welding alters the corrosion behavior because of different post heat treatment power and the broad active peak is not identified which is attributed to the dissolution of the secondary austenitic in the ferrite phase. It is indicated that pitting resistance equivalent （PRE） values of base metal and 6 kW weld are higher than that of other welds; base metal is 33.7, 6 kW weld 33.3, no treatment 32.4, 4 kW weld 32.8, 8 kW weld 32.5. The extent of corrosion resistance improvement after reheating treatment is mainly caused by the removal of nitrogen from ferritic regions, which occurred as a consequence of secondary austenite growth.

Effect of Schiff base as corrosion inhibitor on AZ31 magnesium alloy in hydrochloric acid solution

Schiff base derived from the condensation reaction of analar grade 1-amino-2-naphthol 4-sulphonic acid with cinnamaldehyde was prepared under microwave condition.The Schiff base was analysed by infrared spectroscopy.This Schiff base as a corrosion inhibitor of AZ31 magnesium alloy in 0.05 mol/L HCl solution was studied.The inhibition effect of the Schifif base compound（4Z）-4-（3-phenyl allylidene amino）-3-hydroxy naphthalene-1-sulfonic acid（AC） on AZ31 magnesium alloy corrosion was studied using mass loss,potentiodynamic polarization technique,electrochemical impedance spectroscopy methods.The potentiodynamic polarization curve shows that Schiff base AC inhibits both anodic and cathodic reactions at all concentration,which indicates it is a mixed type inhibitor.EIS results indicate that as the additive concentration is increased,the polarization resistance increases whereas double-layer capacitance decreases.The adsorption of AC on the AZ31 magnesium alloy surface in 0.05 mol/L HCl obeys the Langmuir adsorption isotherm.

Corrosion Behavior and Protection Efficiency of 2024Al and SiC_p/2024Al Metal Matrix Composite

The corrosion resistance of 2024 Al and SiC particle reinforced 2024 Al metal matrix composite (SiCp?024AI MMC) in 3.5% NaCl solution was investigated with electrochemical method and immersion test, and the corrosion protection of sulfuric acid anodized coatings on both materials was evaluated by electrochemical impedance spectroscopy. The results showed that the SiCp?024AI MMC is more susceptible to corrosion than its matrix alloy in 3.5% NaCI. For 2024AI, the anodized coating provides excellent corrosion resistance to 3.5% NaCI. The anodized coating on the SiCp?024AI provides satisfactory corrosion protection, but it is not as effective as that for 2024AI because the structure of the anodized layer is affected by the SiC particulates.

ELECTROCHEMICAL FEATURES DURING PITTING CORROSION OF LY12 ALUMINUM ALLOY IN DIFFERENT NEUTRAL SOLUTIONS

The electrochemical features of commercial airfrarne material, Al alloy LY12, in 0.349mol/L neutral sodium chloride (NaCl) and sodium sulfate (NazSO^) solutions were investigated by electrochemical impedance spectroscopy (EIS) and potentiody-namic polarization techniques. The microstructure of the as-tested samples was studied by scanning electron microscopy. The results show that the Nyquist plots of LY12 at different immersion time displayed different features, indicating that the Cl- ions elevate the corrosion rate and inhibit the repassivation of a metastable pit. It also shows that the corrosion product of LY12 formed in SO42- solution isn't easy to dissolve, and it will cover the surface of working electrode in the electrolyte. SEM images indicate that the corrosion apparent area and pit number of LY12 in NaCl solution are greater than that in Na2SO4 solution.

Galvanic corrosion behavior of plain carbon steel-B_4C composite in 3.5% NaCl solution with electrochemical noise

The galvanic corrosion behavior of metal-matrix composite plain carbon steel/boron carbide （B4C） in 3.5% NaCl solution was studied. The composite was locally produced as a weld band on carbon steel by means of the gas tungsten arc welding process and using nickel as the wetting agent. Samples from the weld band, heat-affected zone and parent metal region were extracted precisely and DC/AC electrochemical tests in combination with techniques such as scanning electron microcopy and energy dispersive spectrometry were conducted. The results of the electrochemical tests show that the corrosion resistance of the parent metal sample is higher than that of the welded composite and the HAZ samples. However, as the corrosion potential （Eco^r） of the parent metal is more positive than other two samples, this becomes the cathode in galvanic couples with two other samples. On the other hand, the weld composite sample is also cathodic due to its more positive Ecorr compared to HAZ sample. This means that the HAZ can be particularly at risk of preferential dissolution. The approach can be used in specific areas on plain carbon steel to locally increase hardness and resistance to abrasion and reduce manufacturing costs.

Surface morphology and electrochemical characterization of electrodeposited Ni-Mo nanocomposites as cathodes for hydrogen evolution

In this work, we study the influences of current density on surface morphology and electrochemical characterization of electrodeposited Ni-Mo. The Ni-Mo composite coatings are deposited on pretreated copper substrates by electrolytic deposition. The Ni-Mo solution is taken from nickel sulfate fluid and ammonium heptamolybdate with 10 g/l. The Ni-Mo composite coatings are deposited at a temperature of 303 K with an applied current density of j dep= 10 A/dm2-30 A/dm2.We find that the corrosion resistance is improved by incorporating Mo particles into Ni matrix in 0.6-M Na Cl solution. From the potentiodynamic polarization curve of electrodeposited Ni-Mo it is confirmed that the corrosion resistance decreases with increasing applied current density. The x-ray diffraction（XRD） analyses of Ni-Mo coatings indicate three phases of Mo Ni4, Mo1.24Ni0.76, and Ni3 Mo phases crystallites of nickel and molybdenum. The scanning electronic microscopy（SEM） tests indicate that Ni-Mo coatings present cracks and pores.

Effect of thermomechanical cyclic quenching and tempering treatments on microstructure,mechanical and electrochemical properties of AISI 1345 steel

Thermomechanical cyclic quenching and tempering(TMCT)can strengthen steels through a grain size reduction mechanism.The effect of TMCT on microstructure,mechanical,and electrochemical properties of AISI 1345 steel was investigated.Steel samples heated to 1050℃,rolled,quenched to room temperature,and subjected to various cyclic quenching and tempering heat treatments were named TMCT-1,TMCT-2,and TMCT-3 samples,respectively.Microstructure analysis revealed that microstructures of all the treated samples contained packets and blocks of well-refined lath-shaped martensite and retained austenite phases with varying grain sizes(2.8–7.9μm).Among all the tested samples,TMCT-3 sample offered an optimum combination of properties by showing an improvement of 40%in tensile strength and reduced 34%elongation compared with the non-treated sample.Nanoindentation results were in good agreement with mechanical tests as the TMCT-3 sample exhibited a 51%improvement in indentation hardness with almost identical reduced elastic modulus compared with the non-treated sample.The electrochemical properties were analyzed in 0.1 M NaHCO_(3) solution by potentiodynamic polarization and electrochemical impedance spectroscopy.As a result of TMCT,the minimum corrosion rate was 0.272 mm/a,which was twenty times less than that of the nontreated sample.The impedance results showed the barrier film mechanism,which was confirmed by the polarization results as the current density decreased.

Oxidation of chalcopyrite in air-equilibrated acidic solution: Inhibition with phenacyl derivatives

The effects of 4-(2-hydroxyphenyl)-2-(morpholin-4-yl)-1,3-thiazole(Pr02), 1-(3,5-dibromo-2-hydroxyphenyl)-1-oxoethan-2-yl-N,N-diethyldithiocarbamate(Pr04) and 1-(5-bromo-2-hydroxy-3-methylphenyl)-1-oxoethan-2-yl-Oethyl xanthate(Pr06) on the aqueous oxidation of chalcopyrite(CuFeS2) in air-equilibrated solution at a temperature of 25 ℃ and a pH of 2.5 were studied. The effects were investigated by using potentiodynamic polarization, electrochemical impedance spectroscopy(EIS), scanning electron microscopy coupled with energy dispersive X-ray(SEM/EDX) analysis, aqueous batch experiments, Fourier transform infrared(FTIR) spectroscopy, Raman scattering and quantum chemical calculations. It is found that the anodic current densities decrease in the order of EtOH > Pr02 > Pr04 > Pr06. These results, along with those of the EIS measurements, show that Pr02, Pr04 and Pr06 are effective anodic inhibitors of chalcopyrite aqueous oxidation. Both Raman scattering and FTIR spectroscopy indicate that the elemental sulfur, polysulfide and ferric oxyhydroxides that form on the surface of the mineral are not responsible when it comes to the aqueous oxidation inhibition of chalcopyrite. Quantum chemical calculations show that the adsorption of the tested compounds on the chalcopyrite surface is energetically favorable and so, it can explain the inhibiting effects that were observed.