Precipitates Generation Mechanism and Surface Quality Improvement for Aluminum Alloy 6061 in Diamond Cutting

To improve the surface quality for aluminum alloy 6061(Al6061) in ultra-precision machining, we investigated the factors affecting the surface finish in single point diamond turning(SPDT)by studying influence of the precipitates generation of Al6061 on surface integrity and surface roughness.Based on the Johnson-Mehl-Avrami solid phase transformation kinetics equation, theoretical and experimental studies were conducted to build the relationship between the aging condition and the type, size and number of the precipitates for Al6061. Diamond cutting experiments were conducted to machine Al6061 samples under different aging conditions. The experimental results show that, the protruding on the chip surface is mainly Mg_(2)Si and the scratches on the machined surface mostly come from the iron-containing phase(α-, β-AlFeSi).Moreover, the generated Mg_(2)Si and α-, β-AlFeSi affect the surface integrity and the diamond turned surface roughness. Especially, the achieved surface roughness in SPDT is consistent with the variation of the number of AlFeSi and Mg_(2)Si with the medium size(more than 1 μm and less than 2 μm) in Al6061.

In situ TEM investigation of electron irradiation and aging-induced high-density nanoprecipitates in an Mg-10Gd-3Y-1Zn-0.5Zr alloy

In-situ electron irradiation and aging are applied to introduce high-density precipitates in an Mg-10Gd-3Y-1Zn-0.5Zr(GWZ1031K,wt.%)alloy to improve the hardness.The results show that the hardness of the Mg alloy after irradiation for 10 h and aging for 9 h at 250℃ is 1.64 GPa,which is approximately 64% higher than that of the samples before being treated.It is mainly attributed to γ'precipitates on the basal plane after irradiation and the high-density nanoscale β'precipitates on the prismatic plane after aging,which should be closely related to the irradiation-induced homogenous clusters.The latter plays a key role in precipitation hardening.This result paves a way to improve the mechanical properties of metallic materials by tailoring the precipitation through irradiation and aging.

Evolution of helium bubbles in FeCoNiCr-based high-entropy alloys containing γ′ nanoprecipitates

A series of high-entropy alloys(HEAs) containing nanoprecipitates of varying sizes is successfully prepared by a non-consuming vacuum arc melting method.In order to study the irradiation evolution of helium bubbles in the FeCoNiCrbased HE As with γ' precipitates,these samples are irradiated by 100-keV helium ions with a fluence of 5 × 10^(20) ions/m^(2) at 293 K and 673 K,respectively.And the samples irradiated at room temperature are annealed at different temperatures to examine the diffusion behavior of helium bubbles.Transmission electron microscope(TEM) is employed to characterize the structural morphology of precipitated nanoparticles and the evolution of helium bubbles.Experimental results reveal that nanosized,spherical,dispersed,coherent,and ordered L1_(2)-type Ni_(3)Ti γ' precipitations are introduced into FeCoNiCr(Ni_(3)Ti)_(0.1) HEAs by means of ageing treatments at temperatures between 1073 K and 1123 K.Under the ageing treatment conditions adopted in this work,γ' nanoparticles are precipitated in FeCoNiCr(Ni_(3)Ti)_(0.1) HE As,with average diameters of 15.80 nm,37.09 nm,and 62.50 nm,respectively.The average sizes of helium bubbles observed in samples after 673-K irradiation are 1.46 nm,1.65 nm,and 1.58 nm,respectively.The improvement in the irradiation resistance of FeCoNiCr(Ni_(3)Ti)_(0.1) HEAs is evidenced by the diminution in bubbles size.Furthermore,the FeCoNiCr(Ni_(3)Ti)_(0.1) HEAs containing γ' precipitates of 15.8 nm exhibits the minimum size and density of helium bubbles,which can be ascribed to the considerable helium trapping effects of heterogeneous coherent phase boundaries.Subsequently,annealing experiments conducted after 293-K irradiation indicate that HEAs containing precipitated phases exhibits smaller apparent activation energy(E_(a)) for helium bubbles,resulting in larger helium bubble size.This study provides guidance for improving the irradiation resistance of L1_(2)-strengthened high-entropy alloy.

Effect of characteristics and distribution of Mg_(17)Al_(12)precipitates on tensile and bending properties of high-Al-containing Mg alloys

This study investigates the effect of characteristics and distribution of Mg_(17)Al_(12)precipitates on the uniaxial tensile and three-point bending properties of extruded Mg alloys containing high Al contents.The extruded Mg–9Al–1Zn–0.3Mn(AZ91)alloy contains lamellar-structured Mg_(17)Al_(12)discontinuous precipitates along the grain boundaries,which are formed via static precipitation during natural air cooling.The extruded Mg–11Al–1Zn–0.3Mn(AZ111)alloy contains spherical Mg_(17)Al_(12)precipitates at the grain boundaries and inside the grains,which are formed via dynamic precipitation during extrusion.Due to inhomogeneous distribution of precipitates,the AZ111 alloy consists of two different precipitate regions:precipitate-rich region with numerous precipitates and finer grains and precipitate-scarce region with a few precipitates and coarser grains.The AZ111 alloy exhibits a higher tensile strength than the AZ91 alloy because its smaller grain size and more abundant precipitates result in stronger grain-boundary hardening and precipitation hardening effects,respectively.However,the tensile elongation of the AZ111 alloy is lower than that of the AZ91 alloy because the weak cohesion between the dynamic precipitates and the matrix facilitates the crack initiation and propagation.During bending,a macrocrack initiates on the outer surface of bending specimen in both alloys.The AZ111 alloy exhibits higher bending yield strength and lower failure bending strain than the AZ91 alloy.The bending specimens of the AZ91 alloy have similar bending formability,whereas those of the AZ111 alloy exhibit considerable differences in bending formability and crack propagation behavior,depending on the distribution and number density of precipitates in the specimen.In bending specimens of the AZ111 alloy,it is found that the failure bending strain(ε_(f,bending))is inversely proportional to the area fraction of precipitates in the outer zone of bending specimen(A_(ppt)),with a relationship ofε_(f,bending)=–0.1A_(ppt)+5.86.

A novel immiscible high entropy alloy strengthened via L1_(2)-nanoprecipitate

The low-cost Fe-Cu,Fe-Ni,and Cu-based high-entropy alloys exhibit a widespread utilization prospect.However,these potential applications have been limited by their low strength.In this study,a novel Fe_(31)Cu_(31)Ni_(28)Al_(4)Ti_(3)Co_(3) immiscible high-entropy alloy(HEA)was developed.After vacuum arc melting and copper mold suction casting,this HEA exhibits a unique phase separation microstructure,which consists of striped Cu-rich regions and Fe-rich region.Further magnification of the striped Cu-rich region reveals that it is composed of a Cu-rich dot-like phase and a Fe-rich region.The aging alloy is further strengthened by a L1_(2)-Ni_(3)(AlTi)nanoprecipitates,achieving excellent yield strength(1185 MPa)and uniform ductility(~8.8%).The differential distribution of the L1_(2) nanoprecipitate in the striped Cu-rich region and the external Fe-rich region increased the strength difference between these two regions,which increased the strain gradient and thus improved hetero-deformation induced(HDI)hardening.This work provides a new route to improve the HDI hardening of Fe-Cu alloys.

Effect of normalizing cooling process on microstructure and precipitates in low-temperature silicon steel

Microstructure, precipitate and magnetic characteristic of fmal products with different normalizing cooling processes for Fe-3.2%Si low-temperature hot-rolled grain-oriented silicon steel were analyzed and compared with the hot-rolled plate by optical microscopy （OM）, transmission electron microscopy （TEM）, and energy dispersive spectrometry （EDS）. The results show that, the surface microstructure is uniform, the proportion of recrystallization in matrix increases, and the banding textures are narrowed; the precipitates, whose quantity in normalized plate is more than that in hot-rolled plate greatly, are mainly A1N, MnS, composite precipitates （Cu,Mn）S and so on. Normalizing technology with a temperature of 1120 ℃, holding for 3 min, and a two-stage cooling is a most advantaged method to obtain oriented silicon steel with sharper Goss texture and higher magnetic properties, owing to the uniform surface microstructures and the obvious inhomogeneity of microstructures along the thickness. The normalizing technology with the two-stage cooling is the optimum process, which can generate more fine precipitates dispersed over the matrix, and be beneficial for finished products to get higher magnetic properties.

Non-isothermal retrogression kinetics for grain boundary precipitate of 7A55 aluminum alloy

The retrogression kinetics for grain boundary precipitate （GBP） of 7A55 aluminum alloy was investigated by transmission electron microscopy （TEM） observation. The results reveal that the coarsening behavior of GBP obeys “LSW” theory, namely, the cube of GBP average size has a linear dependence relation to retrogression time, and the coarsening rate accelerates at the elevated retrogression temperature. The GBP coarsening activation energy Qo of （115.2±1.3） kJ/mol is obtained subsequently. Taking the retrogression treatment schedule of 190℃, 45 min derived from AA7055 thin plate as reference, the non-isothermal retrogression model for GBP coarsening behavior is established based on “LSW”theory and “iso-kinetics” solution, which includes an Arrhenius form equation. After that, the average size of GBP r（t） is predicted successfully at any non-isothermal process T（t） when the initial size of GBP r0 is given. Finally, the universal characterization method for the microstructure homogeneity along the thickness direction of TA55 aluminum alloy thick plate is also set up.

Microstructure and phase precipitate behavior of Inconel 740H during aging

The microstructure and phase precipitate behavior and their effects on the room temperature hardness and impact toughness of Inconel 740H aged at 750 ℃ for 10000 h were investigated by SEM, TEM and mechanical analysis. The as-received alloy shows a low hardness value of HB 168 and a highest toughness value of 96 J. After an aging treatment at 800 ℃ for 16 h and cooled in air （standard heat-treated condition）, fine γ′ phase particles precipitate within the grains and small carbide particles are located at the grain boundaries. The hardness increases to HB 304 and the impact toughness decreases to 15 J after standard heat treatment. A maximum hardness value of HB 331 is achieved for the alloy aged at 750 ℃ for 300 h. With increasing the aging time from 300 to 10000 h, a decrease of the hardness and toughness is observed along with an enhanced quantity of M23C6 particles and the coarsening of γ′ phase.

Formation of precipitates and recrystallization resistance in Al-Sc-Zr alloys

Al-x%Sc-0.11%Zr alloys （x=0, 0.02, 0.05, 0.08, 0.11, 0.15） were produced by a chill cast procedure. The effect of Sc content on the precipitation of Al3（Sc,Zr） during heat treatment at 475 °C for 12 h was studied. Nucleation, precipitation and distribution of Al3（Sc,Zr） precipitates were found to be strongly related to the Sc content. With increasing the Sc content, the average radius of the precipitates decreases, while the number density of the precipitates increases, as investigated by transmission electron microscopy （TEM）. The distribution of the precipitates becomes more and more homogeneous when the Sc content is increased. The recrystallization resistance of samples that was 90% cold rolled and isothermal annealed for half an hour in the temperature range of 200-600 °C was investigated. The results show that the recrystallization temperature varies from 250 °C for the alloy without Sc to about 600 °C for the alloy containing 0.15% Sc because of the high density of Al3（Sc,Zr） precipitates.

Precipitates identification in R_2PdSi_3(R= Pr,Tb and Gd) single crystal growth

Floating zone method with optical radiation heating was applied to growing a class of R2PdSi3（R=Pr,Tb and Gd） single crystals due to its containerless melting and high stability of the floating zone.One serious problem during the single crystal growth,precipitates of secondary phases,was discussed from the following four parts：precipitates from the raw materials and preparation process,precipitates formed during the growing process,precipitates in the melts and precipitates in the grown crystals.Annealing treatment and composition shift can effectively reduce the precipitates which are not formed during the crystallization but precipitated on post-solidification cooling from the as-grown crystal matrix because of the retrograde solubility of Si.

Precipitation behaviour of Al_3Zr precipitate in Al-Cu-Zr and Al-Cu-Zr-Ti-V alloys

The precipitation behaviours of Al3Zr precipitate in the Al-Cu-Zr and Al-Cu-Zr-Ti-V alloys were studied by transmission electron microscopy. Metastable Al3Zr precipitates are homogeneously nucleated in dendrite centres resulting in homogeneous distribution. However, the precipitation in the interdendritic regions is complex and the precipitation morphologies, helical-like and stripe-like shapes, were observed, which are composed of many spherical Al3Zr precipitates. The stripe-like precipitate clusters have preferential orientations along with the -100- Al directions, which is inferred to be related to θ′（Al2Cu） and θ phases. Addition of Cu can accelerate the L12→D023 structural transformation of the Al3Zr precipitate.

Hardening effects of sheared precipitates on {1121} twinning in magnesium alloys

The interactions between a plate-like precipitate and two twin boundaries(TBs)({1012},{1121}) in magnesium alloys are studied using molecular dynamics(MD) simulations. The precipitate is not sheared by {1012} TB, but sheared by {1121} TB. Shearing on the(110) plane is the predominant deformation mode in the sheared precipitate. Then, the blocking effects of precipitates with different sizes are studied for {1121} twinning. All the precipitates show a blocking effect on {1121} twinning although they are sheared, while the blocking effects of precipitates with different sizes are different. The blocking effect increases significantly with the increasing precipitate length(in-plane size along TB) and thickness, whereas changes weakly as the precipitate width changes. Based on the revealed interaction mechanisms, a critical twin shear is calculated theoretically by the Eshelby solutions to determine which TB is able to shear the precipitate. In addition, an analytical hardening model of sheared precipitates is proposed by analyzing the force equilibrium during TB-precipitate interactions. This model indicates that the blocking effect depends solely on the area fraction of the precipitate cross-section, and shows good agreement with the current MD simulations. Finally, the blocking effects of plate-like precipitates on the {1012} twinning(non-sheared precipitate), {1121} twinning(sheared precipitate) and basal dislocations(non-sheared precipitate) are compared together. Results show that the blocking effect on {1121} twinning is stronger than that on {1012} twinning, while the effect on basal dislocations is weakest. The precipitate-TB interaction mechanisms and precipitation hardening models revealed in this work are of great significance for improving the mechanical property of magnesium alloys by designing microstructure.

Anisotropic and temperature-dependent growth mechanism of S-phase precipitates in Al-Cu-Mg alloy in relation with GPB zones

By employing atomic-resolution imaging and first principles energy calculations, the growth behavior of S-phase precipitates in a high strength A1-Cu-Mg alloy was investigated. It is demonstrated that the nucleation and growth of the S-phase precipitate are rather anisotropic and temperature-dependent companying with low dimensional phase transformation. There are actually two types of Guinier-Preston （GP） zones that determine the formation mechanism of S-phase at high aging temperatures higher than 180 ℃. One is the precursors of the S-phase itself, the other is the structural units or the precursors of the well-known Guinier-Preston-Bagaryatsky （GPB） zones. At high temperatures the later GPB zone units may form around S-phase precipitate and cease its growth in the width direction, leading to the formation of rod-like S-phase crystals; whereas at low temperatures the S-phase precipitates develop without the interference with GPB zones, resulting in S-phase orecioitates with lath-like momhology.

Morphology and crystallography of β precipitate phase in Mg-Gd-Y-Nd-Zr alloy

Morphology and crystal structure of β precipitate phase in Mg-7Gd-5Y-1Nd-0.5Zr (mass fraction, %) alloy were characterized by optical microscopy, scanning electron microscopy and transmission electron microscopy. Compositions were determined for β phase using thin foil energy dispersive spectroscopy. Precipitation at 400 ℃ involves formation of platelet and block-shaped β phase. The orientation relationship is and between β precipitate phase and α-Mg matrix with habit planes parallel to , and a composition of Mg5(Y0.4Gd0.4Nd0.2) is suggested for the β phase in Mg-7Gd-5Y-1Nd-0.5Zr alloy.

Through-thickness inhomogeneity of precipitate distribution and pitting corrosion behavior of Al-Li alloy thick plate

The thorough-thickness inhomogeneity of precipitate distribution and pitting corrosion behavior of 95 mm-thick 2297 Al-Li alloy rolled plate was investigated using scanning electron microscopy, transmission electron microscopy and electrochemistry method. Precipitate distribution and pit size were statistically analyzed to obtain quantitative information and corresponding correlation. The population density and the size fraction of precipitate on different sections in the thick plate are ranked from high to low in the following order: quarter-section(QS) > surface section(SS) > mid-section(MS). After 300 min potentiostatic polarization, the number and the total volume of pits are ranked from high to low as QS>SS>MS, indicating a higher pitting susceptibility of the plate in QS with more precipitates. The through-thickness inhomogeneity of pitting corrosion in 2297 Al-Li alloy thick plate is mainly ascribed to inhomogeneous precipitate distribution.

Simulation on function mechanism of T1(Al_2CuLi) precipitate in localized corrosion of Al-Cu-Li alloys

To clarify the corrosion mechanism associated with the precipitate of T1(Al2CuLi)in Al-Li alloys,the simulated bulk precipitate of T1 was fabricated through melting and casting.Its electrochemical behavior and coupling behavior with α(Al)in 3.5% NaCl solution were investigated.Meanwhile,the simulated Al alloy containing T1 particle was prepared and its corrosion morphology was observed.The results show that there exists a dynamic conversion corrosion mechanism associated with the precipitate of T1.At the beginning,the precipitate of T1 is anodic to the alloy base and corrosion occurs on its surface.However,during its corrosion process,its potential moves to a positive direction with immersion time increasing,due to the preferential dissolution of Li and the enrichment of Cu.As a result,the corroded T1 becomes cathodic to the alloy base at a later stage,leading to the anodic dissolution and corrosion of the alloy base at its adjacent periphery.It is suggested that the localized corrosion associated with the precipitate of T1 in Al-Li alloys is caused by the alternate anodic dissolution of the T1 precipitate and the alloy base at its adjacent periphery.

Improved mechanical properties and strengthening mechanism with the altered precipitate orientation in magnesium alloys

Aging prior to twinning deformation was proposed to alter the precipitate orientation of the plate-shapedβ-MgAlfrom(0002)basal planes(named basal plates)to■prismatic planes(named prismatic plates)in AZ31 Mg alloy.The experimental results showed that the compressive yield strength(CYS)of the sample containing prismatic plates increased 40 MPa and the compression ratio raised by 22%compared to that containing basal plates.The underlying strengthening mechanism was analyzed via a yield strengthen(YS)model with a function of grain size,precipitate characters(size,oritention,fraction)and Schmid factor(SF).It revealed that the improvement of CYS was mainly attributed to the altered precipitate orientation and refined grain size produced by twinning deformation.Particularly,the prismatic plates always have a stronger hardening effect on basal slip than basal plates under the same varites of precipitate diameter and SF.Besides,the decreased CRSS ratio of prismatic slip to basal slip revealed that the activity of non-basal slip in Mg alloy might be enhanced.More activated slip systems provided more mobile dislocations,contributing to the large compression ratio of the Mg rolled sheet with prismatic plates.

Dislocations-induced precipitates and their effect on mechanical properties of Mg-Gd-Y-Zr alloy

Optical microscope(OM),scanning electron microscope(SEM),transmission electron microscope(TEM)and tensile machine were used to characterize the microstructures and mechanical properties of as-forged and aged Mg-9.5Gd-3.8Y-0.6Zr alloys.The results show that a novel kind of dislocation arrays,comprising parallel arranged dislocations,were obtained in the forged alloy.The arrays tend to extend parallel and are heterogeneously distributed with adjacent distances varying from 0.3μm to 1.4μm.After aging the alloy at 265°C,a large number of preferential-oriented phases were precipitated on the dislocation arrays,forming a structure of"precipitation chains"(PCs),which results in simultaneous increments of strength and ductility.

Distribution and evolution of aging precipitates in Al-Cu-Li alloy with high Li concentration

The evolution and distribution of the aging precipitates in 1460 Al-Li alloy with high Li concentration (2.14%, mass fraction) during T6 aging and two-step T8 (4% predeformation) aging were investigated through TEM. The aging precipitates include δ'(Al3Li) and T1 (Al2CuLi) phases, of which the δ' phases are formed first in grain interiors. A lot of δ'/GPI/δ' composite precipitates in which GPI zones are flanked with a pair of δ' phases, are formed at 145℃ of T6 aging, which are thermally stable. At 160℃ and 175℃ of T6 aging, many T1 phases nucleate first at subgrain boundaries and grain boundaries, and then form and grow within grains. As to the T8 aging, the δ'/GPI/δ' composite precipitates are formed during the first-step aging at 130℃ for 20 h, which are thermally stable during the second-step aging at 160℃. The plastic predeformation accelerates T1 nucleation within grains during the second-step aging at 160℃.

Effects of precipitates on fatigue crack growth rate of AA 7055 aluminum alloy

The effects of precipitates on the fatigue crack growth rate of AA 7055 Al alloy subjected to different ageing treatments were investigated using transmission electron microscope and fatigue crack growth testing.The results show that the T77 treated samples exhibit the lowest crack growth rate,while the crack growth rate of over-aged samples is the highest.In terms of the model based on the reversibility of dislocation motion within the plastic zone close to the crack tip,the improved crack growth resistance is attributed to many precipitates that are coherent with Al matrix in the under-aged and T77 treated samples.When the precipitate is coherent with the Al matrix,the larger the precipitate is,the slower the fatigue crack grows.The effects of grain boundary precipitates and precipitate free zone on the fatigue crack growth resistance are less significant than those of precipitates within grains of the alloy.