This paper treats multi-objective problem for manufacturing process design. A purpose of the process design is to decide combinations of work elements assigned to different work centers. Multiple work elements are ord...This paper treats multi-objective problem for manufacturing process design. A purpose of the process design is to decide combinations of work elements assigned to different work centers. Multiple work elements are ordinarily assigned to each center. Here, infeasible solutions are easily generated by precedence relationship of work elements in process design. The number of infeasible solutions generated is ordinarily larger than that of feasible solutions generated in the process. Therefore, feasible and infeasible solutions are located in any neighborhood in solution space. It is difficult to seek high quality Pareto solutions in this problem by using conventional multi-objective evolutional algorithms. We consider that the problem includes difficulty to seek high quality solutions by the following characteristics： （1） Since infeasible solutions are resemble to good feasible solutions, many infeasible solutions which have good values of objective functions are easily sought in the search process, （2） Infeasible solutions are useful to select new variable conditions generating good feasible solutions in search process. In this study, a multi-objective genetic algorithm including local search is proposed using these characteristics. Maximum value of average operation times and maximum value of dispersion of operation time in all work centers are used as objective functions to promote productivity. The optimal weighted coefficient is introduced to control the ratio of feasible solutions to all solutions selected in crossover and selection process in the algorithm. This paper shows the effectiveness of the proposed algorithm on simple model.展开更多
The on-line problem of scheduling on a batch processing machine with nonidentical job sizes to minimize makespan is considered. The batch processing machine can process a number of jobs simultaneously as long as the t...The on-line problem of scheduling on a batch processing machine with nonidentical job sizes to minimize makespan is considered. The batch processing machine can process a number of jobs simultaneously as long as the total size of these jobs being processed does not exceed the machine capacity. The processing time of a batch is given by the longest processing time of any job in the batch. Each job becomes available at its arrival time, which is unknown in advance, and its processing time becomes known upon its arrival. The paper deals with two variants： the case only with two distinct arrival times and the general case. For the first case, an on-line algorithm with competitive ratio 119/44 is given. For the latter one, a simple algorithm with competitive ratio 3 is given. For both variants the better ratios can be obtained if the problem satisfies proportional assumption.展开更多
On July 16, 2013, the first low-E energy saving glass deep processing line of Hubei Zhongyi Glass Co., Ltd. was put into production in Changyang County of Hubei Province. Low-E glass is a kind of new glass featured wi...On July 16, 2013, the first low-E energy saving glass deep processing line of Hubei Zhongyi Glass Co., Ltd. was put into production in Changyang County of Hubei Province. Low-E glass is a kind of new glass featured with good lighting, thermal insulation, and ultraviolet radiation resistance. So far contracts worth about CNY 50 million have been signed.展开更多
Flexible transfer line(FTL)is now widely used in ma ny manufacturing domains to realize efficiently,high quantity and economic prod uction.These manufacturing domains include automobile,tractor,internal-combu stion en...Flexible transfer line(FTL)is now widely used in ma ny manufacturing domains to realize efficiently,high quantity and economic prod uction.These manufacturing domains include automobile,tractor,internal-combu stion engine,and so on.In today’s competitive business environment,it is vit ally important for machine tool manufacturers to design flexible transfer line m ore effectively and efficiently according to a wider variety of customer demand s.This paper proposes an approach to a bidding-based flexible transfer line sc hematic design system.By analyzing manual FTL design process,the architecture o f flexible transfer line schematic design system(FTLSDS)is established.The syst em consists:of four processes:part feature modeling,process planning,FTL fac i lity layout and FTL evaluation. For FTL schematic design.a five-level proces s planning strategy named hierarchical process planning method is proposed.This method includes selection of manufacturing feature machining operation;part se t-up planning,feature sequencing,operation sequencing and process plan genera ting.The major decision relies on setup planning.According to the proceeding o f the hierarchical process planning,the structure of reasoning is proposed base d on blackboard.Under this paradigm,a cooperative effort between a hybrid coll ection of knowledge sources is possible.Total reasoning task can be divided int o some subtasks,and recursive-reasoning system is formed.It is convenient for process planning with step-by-step solution.Meanwhile,the blackboard is use d as the global data exchange area during all reasoning process.By using modula r technology,special purpose machine tools can be designed more efficiently and rapidly.The framework of machine modular design system to support machine requ irement design for FTL is established.By synthesizing the FTL evaluation criter ia.five evaluation criteria of flexible transfer 1ine schematic design are take n into account.An exampie is supplied to demonstrate and verify the validity an d feasibility of flexible transfer line schematic design approach.展开更多
In steel plants, estimation of the production system characteristic is highly critical to adjust the system parameters for best efficiency. Although the system parameters may be tuned very well, due to the machine and...In steel plants, estimation of the production system characteristic is highly critical to adjust the system parameters for best efficiency. Although the system parameters may be tuned very well, due to the machine and human factors involved in the production line some deficiencies may occur in product. It is important to detect such problems as early as possible. Surface defects and dimensional deviations are the most important quality problems. In this study, it is aimed to develop an approach to measure the dimensions of metal profiles by obtaining images of them. This will be of use in detecting the deviations in dimensions. A platform was introduced to simulate the real-time environment and images were taken from the metal profile using 4 laser light sources. The shape of the material is generated by combining the images taken from different cameras. Real dimensions were obtained by using image processing and mathematical conversion operations on the images. The results obtained with small deviations from the real values showed that this method can be applied in a real-time production line.展开更多
文摘This paper treats multi-objective problem for manufacturing process design. A purpose of the process design is to decide combinations of work elements assigned to different work centers. Multiple work elements are ordinarily assigned to each center. Here, infeasible solutions are easily generated by precedence relationship of work elements in process design. The number of infeasible solutions generated is ordinarily larger than that of feasible solutions generated in the process. Therefore, feasible and infeasible solutions are located in any neighborhood in solution space. It is difficult to seek high quality Pareto solutions in this problem by using conventional multi-objective evolutional algorithms. We consider that the problem includes difficulty to seek high quality solutions by the following characteristics： （1） Since infeasible solutions are resemble to good feasible solutions, many infeasible solutions which have good values of objective functions are easily sought in the search process, （2） Infeasible solutions are useful to select new variable conditions generating good feasible solutions in search process. In this study, a multi-objective genetic algorithm including local search is proposed using these characteristics. Maximum value of average operation times and maximum value of dispersion of operation time in all work centers are used as objective functions to promote productivity. The optimal weighted coefficient is introduced to control the ratio of feasible solutions to all solutions selected in crossover and selection process in the algorithm. This paper shows the effectiveness of the proposed algorithm on simple model.
文摘The on-line problem of scheduling on a batch processing machine with nonidentical job sizes to minimize makespan is considered. The batch processing machine can process a number of jobs simultaneously as long as the total size of these jobs being processed does not exceed the machine capacity. The processing time of a batch is given by the longest processing time of any job in the batch. Each job becomes available at its arrival time, which is unknown in advance, and its processing time becomes known upon its arrival. The paper deals with two variants： the case only with two distinct arrival times and the general case. For the first case, an on-line algorithm with competitive ratio 119/44 is given. For the latter one, a simple algorithm with competitive ratio 3 is given. For both variants the better ratios can be obtained if the problem satisfies proportional assumption.
文摘On July 16, 2013, the first low-E energy saving glass deep processing line of Hubei Zhongyi Glass Co., Ltd. was put into production in Changyang County of Hubei Province. Low-E glass is a kind of new glass featured with good lighting, thermal insulation, and ultraviolet radiation resistance. So far contracts worth about CNY 50 million have been signed.
文摘Flexible transfer line(FTL)is now widely used in ma ny manufacturing domains to realize efficiently,high quantity and economic prod uction.These manufacturing domains include automobile,tractor,internal-combu stion engine,and so on.In today’s competitive business environment,it is vit ally important for machine tool manufacturers to design flexible transfer line m ore effectively and efficiently according to a wider variety of customer demand s.This paper proposes an approach to a bidding-based flexible transfer line sc hematic design system.By analyzing manual FTL design process,the architecture o f flexible transfer line schematic design system(FTLSDS)is established.The syst em consists:of four processes:part feature modeling,process planning,FTL fac i lity layout and FTL evaluation. For FTL schematic design.a five-level proces s planning strategy named hierarchical process planning method is proposed.This method includes selection of manufacturing feature machining operation;part se t-up planning,feature sequencing,operation sequencing and process plan genera ting.The major decision relies on setup planning.According to the proceeding o f the hierarchical process planning,the structure of reasoning is proposed base d on blackboard.Under this paradigm,a cooperative effort between a hybrid coll ection of knowledge sources is possible.Total reasoning task can be divided int o some subtasks,and recursive-reasoning system is formed.It is convenient for process planning with step-by-step solution.Meanwhile,the blackboard is use d as the global data exchange area during all reasoning process.By using modula r technology,special purpose machine tools can be designed more efficiently and rapidly.The framework of machine modular design system to support machine requ irement design for FTL is established.By synthesizing the FTL evaluation criter ia.five evaluation criteria of flexible transfer 1ine schematic design are take n into account.An exampie is supplied to demonstrate and verify the validity an d feasibility of flexible transfer line schematic design approach.
文摘In steel plants, estimation of the production system characteristic is highly critical to adjust the system parameters for best efficiency. Although the system parameters may be tuned very well, due to the machine and human factors involved in the production line some deficiencies may occur in product. It is important to detect such problems as early as possible. Surface defects and dimensional deviations are the most important quality problems. In this study, it is aimed to develop an approach to measure the dimensions of metal profiles by obtaining images of them. This will be of use in detecting the deviations in dimensions. A platform was introduced to simulate the real-time environment and images were taken from the metal profile using 4 laser light sources. The shape of the material is generated by combining the images taken from different cameras. Real dimensions were obtained by using image processing and mathematical conversion operations on the images. The results obtained with small deviations from the real values showed that this method can be applied in a real-time production line.
