Analytical prediction and field validation of transient temperature field in asphalt pavements

This work presented the development and validation of an analytical method to predict the transient temperature field in the asphalt pavement.The governing equation for heat transfer was based on heat conduction radiation and convection.An innovative time-dependent function was proposed to predict the pavement surface temperature with solar radiation and air temperature using dimensional analysis in order to simplify the complex heat exchange on the pavement surface.The parameters for the time-dependent pavement surface temperature function were obtained through the regression analysis of field measurement data.Assuming that the initial pavement temperature distribution was linear and the influence of the base course materials on the temperature of the upper asphalt layers was negligible,a close-form analytical solution of the temperature in asphalt layers was derived using Green's function.Finally,two numerical examples were presented to validate the model solutions with field temperature measurements.Analysis results show that the solution accuracy is in agreement with field data and the relative errors at a shallower depth are greater than those at a deeper one.Although the model is not sensitive to dramatic changes in climatic factors near the pavement surface,it is applicable for predicting pavement temperature field in cloudless days.

Analysis of transient temperature field of the laminate composite membrane in space environment

The on-orhit transient temperature of reflector laminate film was analyzed by using finite element method （FEM）. Numerical simulation was used by FEM software ANSYS. Results reveal that the temperature levels of the laminate composite membrane alternate greatly in the orbital period, which is about±80℃. This range exceeds the material ＇ s operating temperature level. So it is necessary to put effective thermal control into effect to the laminate composite membrane. There is temperature gradient in the thickness direction of the laminate composite membrane; there is a light change in Kevlar/Epoxy layer. The temperature of the laminate composite membrane is obviously lower than the seam＇ s temperature. Results provide reference to the thermal control of the inflatable reflector with high precision requirement.

Analysis Method of Transient Temperature Field for Fuel Tank ofHigh-Altitude Large UAV

Based on the analysis of factors affecting transient temperature field of aircraft fuel tank and coupled heat transfer mechanism, a mathematical model of transient coupled heat transfer, including the dynamic- change of fuel quality, the internal heat transfer, the external aerodynamic convection and the radiation heat transfer, is established. Taking the aerodynamic convection and radiation heat transfer outside the tank as the third kinds of thermal boundary conditions for the thermal analysis of the fuel tank, calculation of internal and external coupling heat of fuel tank is decoupled. Ther^nal network method combined with hierarchical dynamic- grid is used to deal with the fuel consumption, and carry on the heat transfer analysis of the fuel tank. The numerical method for the transient temperature field of aircraft fuel tank is established. Through the simulation calculation, the transient temperature distribution of the fuel tank under different flight conditions is obtained, and the influence of the fuel mass and the external thermal environment on the temperature field is analyzed.

Analysis of transient temperature field in coke drums

One of the primary reasons leading to bulging and cracking in a coke drum is the severe temperature gradient due to cyclic temperature variation. Based on the twodimensional heat conduction theory, an analytical solution of the transient temperature field in the coke drum is obtained, which is different from the known FEM results. The length of the coke drum is considered finite. The dynamic boundary conditions caused by fluid uninterrupted rising in oiling and watering stages are simulated with the iteration method. Numerical results show that the present theoretical model can accurately describe basic features of the transient temperature field in the coke drum. Effects of the geometry of the coke drum and the rising velocity of quench water on the axial temperature gradient are also discussed.

Bifurcation and Solitary Solution of a Transient Temperature Field Along Axis of Gun Muzzle

Based on non-equilibrium thermodynamic theory, a temperature field model of gun muzzle is setup We obtain not only a solitary solution, but also a bifurcation solution. The physical picture of the solutions is corresponding to the center flame and secondary flame of the gun muzzle.

Calculation of effective temperature for pavement rutting using numerical simulation methods

In order to predict the long-term rutting of asphalt pavement, the effective temperature for pavement rutting is calculated using the numerical simulation method. The transient temperature field of asphalt pavement was simulated based on actual meteorological data of Nanjing. 24-hour rutting development under a transient temperature field was calculated in each month. The rutting depth accumulated under the static temperature field was also estimated and the relationship between constant temperature parameters was analyzed. Then the effective temperature for pavement rutting was determined based on the rutting equivalence principle. The results show that the monthly effective temperature is above 40 t in July and August, while in June and September it ranges from 30 to 40 Rutting development can be ignored when the monthly effective temperature is less than 30 t. The yearly effective temperature for rutting in Nanjing is around 38. 5 t. The long-term rutting prediction model based on the effective temperature can reflect the influences of meteorological factors and traffic time distribution.

Modeling of Transient Thermal Conditions in Cutting

The thermal conditions like the temperature distribution and the heat fluxes during metal cutting have a major influence on the machinability, the tool lifetime, the metallurgical structure and thus the functionality of the work piece. This in particular applies for manufacturing processes like milling, drilling and turning for high-value turbomachinery components like impellers, combustion engines and compressors of the aerospace and automotive industry as well as energy generation, which play a major role in modern societies. However, numerous analytical and experimental efforts have been conducted in order to understand the thermal conditions in metal cutting, yet many questions still prevail. Most models are based on a stationary point of view and do not include time dependent effects like in intensity and distribution varying heat sources, varying engagement conditions and progressive tool wear. In order to cover such transient physics an analytical approach based on Green＇s functions for the solution of the partial differential equations of unsteady heat conduction in solids is used to model entire transient temperature fields. The validation of the model is carried out in orthogonal cutting experiments not only punctually but also for entire temperature fields. For these experiments an integrated measurement of prevailing cutting force and temperature fields in the tool and the chip by means of high-speed thermography were applied. The thermal images were analyzed with regard to thermodynamic energy balancing in order to derive the heat partition between tool, chips and workpiece. The thus calculated heat flow into the tool was subsequently used in order to analytically model the transient volumetric temperature fields in the tool. The described methodology enables the modeling of the transient thermal state in the cutting zone and particular in the tool, which is directly linked to phenomena like tool wear and workpiece surface modifications.

Impacts of Startup,Shutdown and Load Variation on Transient Temperature and Thermal Stress Fields within Blades of Gas Turbines

Based on the actual operation parameters and temperature-dependent material properties of a gas turbine unit,composite cooling blade model and corresponding reliable boundary conditions were established.Transient thermal-fluid-solid coupling simulations were then comprehensively conducted to analyze the transient flow and the temperature field of the blade under startup,shutdown,and variable loads condition.Combined with the obtained transient temperature data,the non-linear finite element method was exploited to examine the effect of these transient operations on the turbine blade thermal stress characteristics.Results show that the temperature and pressure on the blade surface increase with the load level and vice versa.As the startup process progresses,the film cooling effectiveness and the heat convection of airflows inside the blade continuously grow;high-temperature areas on the pressure surface and along the trailing edge of the blade tip gradually disappear.Locally high-temperature zones with the maximum of 1280 K are generated at the air inlet and outlet of the blade platform and the leading edge of the blade tip.The high thermal stresses detected on the higher temperature side of the temperature gradient are commonly generated in places with large temperature gradients and significant geometry variations.For the startup/shutdown process,the rate of increase/decrease of the thermal stress is positively correlated with the load variation rate.A slight variation rate of the load(1.52%/min)can lead to an apparent alteration(41%)to the thermal stress.In operations under action of the variable load,although thermal stress is less sensitive to the load variation,the rising or falling rate of the exerted load still needs to be carefully controlled due to the highly leveled thermal stresses.

Numerical simulation on directional solidification of Al-Ni-Co alloy based on FEM

The ratio, of the temperature gradient at the solidification front to the solidification rate of solid-liquid interface, plays a large part in columnar grain growth. The transient temperature fields of directional solidification of Al-Ni-Co alloy were studied by employing a finite element method. The temperature gradient at the solidification front and the solidification rate were analyzed for molten steels pouring at different temperatures. The results show that with different initial pouring temperatures, the individual ratio of the temperature gradient at solidification front to the solidification rate soars up in the initial stage of solidification, then varies within 2,000-6,000 ℃.s.cm2, and finally goes down rapidly and even tend to be closed to each other when the solidification thickness reaches 5-6 cm. The simulation result is consistent with the practical production which can provide an available reference for process optimization of directional solidified Al-Ni-Co alloy.

Thermomechanical Behavior of Brake Drums Under Extreme Braking Conditions

Braking efficiency is characterized by reduced braking time and distance,and therefore passenger safety depends on the design of the braking system.During the braking of a vehicle,the braking system must dissipate the kinetic energy by transforming it into heat energy.A too high temperature can lead to an almost total loss of braking efficiency.An excessive rise in brake temperature can also cause surface cracks extending to the outside edge of the drum friction surface.Heat transfer and temperature gradient,not to forget the vehicle’s travel environment(high speed,heavy load,and steeply sloping road conditions),must thus be the essential criteria for any brake system design.The aim of the present investigation is to analyze the thermal behavior of different brake drum designs during the single emergency braking of a heavy-duty vehicle on a steeply sloping road.The calculation of the temperature field is performed in transient mode using a three-dimensional finite element model assuming a constant coefficient of friction.In this study,the influence of geometrical brake drum configurations on the thermal behavior of brake drums with two different materials in grey cast iron FG200 and aluminum alloy 356.0 reinforced with silicon carbide(SiC)particles is analyzed under extreme vehicle braking conditions.The numerical simulation results obtained using FE software ANSYS are qualitatively compared with the results already published in the literature.

A Mathematical Model of Heat Transfer in Problems of Pipeline Plugging Agent Freezing Induced by Liquid Nitrogen

A mathematical model for one-dimensional heat transfer in pipelines undergoing freezing induced by liquid nitrogen is elaborated.The basic premise of this technology is that the content within a pipeline is frozen to form a plug or two plugs at a position upstream and downstream from a location where work a modification or a repair must be executed.Based on the variable separation method,the present model aims to solve the related coupled heat conduction and moving-boundary phase change problem.An experiment with a 219 mm long pipe,where water was taken as the plugging agent,is presented to demonstrate the relevance and reliability of the proposed model(results show that the error is within 18%).Thereafter,the model is applied to predict the cooling and freezing process of pipelines with different inner diameters at different liquid nitrogen refrigeration temperatures when water is used as the plugging agent.

Analysis of temperature characteristics of high-speed train wheelset system under complex operating conditions

With the rapid advancements in high-speed train technology,the importance of ensuring the safety of train operations has become paramount.Bearings,being a critical component of train bogies,have garnered significant attention for their role in maintaining safety standards.Monitoring the temperature of bearings to evaluate their motion state is a common practice in high-speed trains,emphasizing the need for further research into temperature fluctuations.In this study,a dynamic model is developed for the bearing rotor system of high-speed trains.By considering the contact points between raceways and rolling elements,the power loss in the bearing is obtained and a transient temperature-field model of the system is established.The relationship between node temperature and factors such as ambient temperature,train running speed,and load is illustrated,with a detailed presentation of the influence of bearing fault type and size on node temperature.The analysis results reveal that the node temperature increases with higher values corresponding to those quantifiable factors and is most affected by rolling element fault.Additionally,it is observed that the temperature rises rapidly in the initial stage and gradually flattens out over time.The comparative analysis of temperature under different fault conditions shows that the node temperature is most affected by the rolling element fault.Experiments and actual line temperature data are used to verify the validity of the model.The comparison results show that the simulation aligns well with experimental and line data.The transient temperature-field model of the bearing rotor system in high-speed trains can effectively simulate and predict the temperature change process of each node of the system.The simulation results hold certain theoretical guiding significance for further research and practical applications in ensuring train operation safety.