Study on Acoustic Emission Characteristics of Deformation Damage Process of Zirconia Ceramics

Zirconia ceramics have become increasingly widely used in recent years and are favored by relevant enterprises. From the traditional dental field to aerospace, parts manufacturing has been used, but there is limited research on the deformation and damage process of zirconia ceramics. This article analyzes the acoustic emission characteristics of each stage of ceramic damage from the perspective of acoustic emission, and explores its deformation process characteristics from multiple perspectives such as time domain, frequency, and EWT modal analysis. It is concluded that zirconia ceramics exhibit higher brittleness and acoustic emission strength than alumina ceramics, and when approaching the fracture, it tends to generate lower frequency acoustic emission signals.

Influence of characteristics of stabilized zirconia electrolyte on performance of cermet supported tubular SOFCs

Ni-Al_(2)O_(3)cermet supported tubular SOFC was fabricated by thermal spraying.Flame-sprayed Al_(2)O_(3)-Ni cermet coating plays dual roles of a support tube and an anode current collector.4.5mol.%yttria-stabilized zirconia(YSZ)and 10mol.%scandia-stabilized zirconia(ScSZ)coatings were deposited by atmospheric plasma spraying(APS)as the electrolyte in present study.The electrical conductivity of electrolyte was measured using DC method.The post treatment was employed using nitrate solution infiltration to densify APS electrolyte layer for improvement of gas permeability.The electrical conductivity of electrolyte and the performance of single cell were investigated to optimize SOFC performance.The electrical conductivity of the as-sprayed YSZ and ScSZ coating is about 0.03 and 0.07 S·cm^(-1)at 1000℃,respectively.The ohmic polarization significantly influences the performance of SOFC.The maximum output power density at 1000℃increases from 0.47 to 0.76 W·cm^(-2)as the YSZ electrolyte thickness reduces from 100μm to 40μm.Using APS ScSZ coating of about 40μm as the electrolyte,the test cell presents a maximum power output density of over 0.89 W·cm^(-2)at 1000℃.

Effect of Self-adhesive Resin Cement and Tribochemical Treatment on Bond Strength to Zirconia

Aim To evaluate the interactive effects of different self- adhesive resin cements and tribochemical treatment on bond strength to zirconia. Methodology The following self-adhesive resin cements for bonding two zirconia blocks were evaluated： Maxcem （MA）, Smartcem （SM）, Rely X Unicem Aplicap （UN）, Breeze （BR）, Biscem （BI）, Set （SE）, and Clearfil SA luting （CL）. The specimens were grouped according to conditioning as follows： Group 1, polishing with 600 grit polishing paper; Group 2, silica coating with 110 μm Al2O3 particles which modified with silica; and, Group 3, tribochemical treatment - silica coating ＋ silanization. Specimens were stored in distilled water at 37℃ for 24 hours before testing shear bond strength. Results Silica coating and tribochemical treatment significantly increased the bond strength of the MA, UN, BR, B1, SE and CL to zirconia compared to #600 polishing. For both #600 polished and silica coating treatments, MDP- containing self-adhesive resin cement CL had the highest bond strengths to zirconia. Conclusion Applying silica coating and tribochemical treatment improved the bond strength of self-adhesive resin cement to zirconia, especially for CL.

A strategy to obtain a high-density and high-strength zirconia ceramic via ceramic injection molding by the modification of oleic acid

Despite its unique high efficiency and good environmental compatibility, the water-soluble binder system still encounters problems achieving a desired sintered part via ceramic injection molding because of the poor compatibility and the powder-binder segregation between ceramic powders and binders. The objective of this study was to obtain a sintered part with excellent properties by introducing a small quantity of oleic acid to the surface of zirconia powders before the mixing process. As opposed to many previous investigations that focused only on the rheological behavior and modification mechanism, the sintering behavior and densification process were systematically investigated in this study. With the modified powders, debound parts with a more homogeneous and smaller pore size distribution were fabricated. Also, a higher density and greater flexural strength were achieved in the sintered parts fabricated using the modified powders.

Preparation and sintering properties of zirconia-mullite-corundum composites using fly ash and zircon

Zirconia-mullite-corundum composites were successfully prepared from fly ash,zircon and alumina powder by a reaction sintering process.The phase and microstructure evolutions of the composite synthesized at desired temperatures of 1 400,1 500 and 1 600°C for 4 h were characterized by X-ray diffractometry and scanning electronic microscopy,respectively.The influences of sintering temperature on shrinkage ratio,apparent porosity and bulk density of the synthesized composite were investigated.The formation process of the composites was discussed in detail.The results show that the zirconia-mullite-corundum composites with good sintering properties can be prepared at 1 600°C for 4 h.Zirconia particles can be homogeneously distributed in mullite matrix,and the zirconia particles are around 5μm.The formation process of zirconia-mullite-corundum composites consists of decomposition of zircon and mullitization process.

Preparation and film-growing mechanism of hydrous zirconia coated on TiO_2

To overcome the photochemical activity of rutile used as a pigment and improve its durability in application, hydrous zirconia-coated TiO2 was prepared by the precipitation method. High-resolution transmission electron microscope （HRTEM） and X-ray photoelectron spectroscopy （XPS） were used to characterize the morphology and surface structure of hydrous zirconia-coated TiO2. The ζ-potential and ultraviolet （UV） absorption of both coated and uncoated rutile were examined. The results show that hydrous zirconia can not only improve the durability but also raise the lightness. A suitable ZrO2 content of hydrous zirconia-coated TiO2 is about 1.0wt%, and a dense film on the surface of rutile can be formed with better pigmentary properties. Based on the thermodynamic analysis, the zirconia-coating process and the film growth mechanism were discussed.

Interface tuning of Cu+/CuO by zirconia for dimethyl oxalate hydrogenation to ethylene glycol over Cu/SiO2 catalyst

An efficient ZrO2-doped Cu/SiO2 catalyst was fabricated through hydrolysis precipitation method(HP)and used to produce ethylene glycol(EG)through dimethyl oxalate(DMO)hydrogenation.The states for zirconia on copper catalyst and roles in DMO hydrogenation were investigated through various characterization tools,including N2 physical adsorption,XRD,H2-TPR,Methyl glycolate-TPD-MS,XPS,XAES as well.Compared with common ammonia evaporation and co-precipitation methods used in catalyst preparation,this HP method is found to effectively suppress the agglomeration and further size growth of copper nanoparticles by enhancing the interactions between copper and zirconia species.More importantly,uniform distribution of ZrO2 dopant is achieved due to the pseudo-homogeneous reactions in the mixing step of catalyst preparation.A proper amount of zirconium dopant helps achieve the desirable proportion of Cu+/(Cu++CuO)for surface copper species,especially promotes the production of Cu+species originated from Cu-ZrO2 species at the interface of copper and zirconia particles.In comparison with Cu+species formed from copper phyllosilicates reduction,the Cu+sites derived from Cu-ZrO2 species show higher adsorption ability of MG,an important intermediate species in ethylene glycol production.These adsorbed MG molecules further react with atomic hydrogen shifted from adjacent metallic copper surface,leading to a higher catalytic behavior.For the EG production via DMO hydrogenation,the turnover frequency(TOF)normalized by CuO species on CuZr/SiO2 catalyst is 1.8 times than that of traditional Cu/SiO2 counterpart.Due to the enhanced synergy effect between Cu+and Cuo active sites,a lower activation energy of ester hydrogenation on this ZrO2-doped Cu/SiO2 catalyst is believed to be responsible for the significant improvement.

Sodium modification of zirconia catalysts for ethanol coupling to 1-butanol

The influences of adding sodium to zirconia on the acid-base properties of the surface and on the catalytic conversion of ethanol and acetone were investigated. The rates of ethanol dehydration, dehydrogenation and coupling were evaluated in a fixed-bed flow reactor operating at temperatures from 613 to 673 K. The rate of acetone condensation was evaluated in the same reactor operating at 473-573 K. Addition of 1.0 wt% Na to ZrO2 decreased the rate of ethanol dehydration by more than an order of magnitude, which was consistent with a neutralization of acid sites evaluated by ammonia adsorption microcalorimetry. Addition of 1.0 wt% Na to ZrO2 also increased the base site density quantified by carbon dioxide adsorption microcalorimetry and the rate of acetone condensation. Although the rate of ethanol coupling was not increased by the addition of Na, the overall selectivity of ethanol to butanol was improved over the 1.0 wt% Na/ZrO2 sample because of the significant inhibition of ethanol dehydration.

Fatigue and mechanical properties of dental implant with zirconia pile

In order to investigate the effect of piles on tooth restoration and their service life, micro-computed tomography （CT） was used to scan the first maxillary canines by establishing a three-dimensional finite element model for pile restoration. The stress distributions after tooth restoration with different pile materials were analyzed using a 100 N bite force. Then, the S-N fatigue characteristic curve of zirconia material was obtained using experimental data. The fe-safe fatigue analysis software was used to study the service life of zirconia piles in teeth. The static analysis results demonstrate that when fiber piles are used to repair, the stress from the dentin neck is larger than that by zirconia piles, but the stress from the apical of the dentin is smaller than that by zirconia piles. Besides, the stress exerted by fiber piles is lower than that by zirconia piles. Furthermore, the fatigue analysis results indicate that under normal conditions, zirconia piles can be used in teeth for over 20 years. Compared with fiber piles, zirconia piles have a better effect on the repair of tooth defects.

Powder Characteristics on the Rheological Performance of Resin-based Zirconia Suspension for Stereolithography

As for ceramic stereolithography technique,the preparation of suitable resin-based ceramic slurry is of primary importance.In this study,the effects of powder characteristics such as specific surface area,particle size and distribution,particle morphology on the rheological behavior of zirconia resin-based suspensions were investigated intensively.Results show that the specific surface area of the powder is the most important factor affecting slurry viscosity.Choosing low specific surface area and quasi-spherical shaped powder is more likely to obtain low viscosity slurries.In addition,the influence of solid loading on the flow behavior were also studied using Krieger-Dougherty model.Zirconia samples with the relative density of(97.83±0.33)%were obtained after sintering at 1550℃.No obvious abnormal grain growth in the microstructure of the sintered body is observed.Results indicate that after the optimization of the processing parameters with the help of rheology characterization,complex-shaped high-quality zirconia parts can be obtained using the stereolithography technique.

A review of C_1 chemistry synthesis using yttrium-stabilized zirconia catalyst

C1 chemistry based on synthesis gas, methane, and carbon dioxide offers many routes to industrial chemicals. The reactions related to the synthesis of gas can be classified into direct and indirect approach for making such products, such as acetic acid, dimethyl ether, and alcohol. Catalytic syngas processing is currently done at high temperatures and pressures, conditions that could be unfavorable for the life of the catalyst. Another issue of C1 chemistry is related to the methane-initiated process. It has been known that direct methane conversions are still suffering from low yields and selectivity of products resulting in unprofitable ways to produce products, such as higher hydrocarbons, methanol, and so on. However, many experts and researchers are still trying to find the best method to overcome these barriers, for example, by finding the best catalyst to reduce the high-energy barrier of the reactions and conduct only selective catalyst-surface reactions. The appli- cation of Yttria-Stabilized Zirconia （YSZ） and its combination with other metals for catalyzing purposes are increasing. The existence of an interesting site that acts as oxygen store could be the main reason for it. Moreover, formation of intermediate species on the surface of YSZ also contributes significantly in increasing the production of some specific products. Understanding the phenomena happening inside could be necessary. In this article, the use of YSZ for some C1 chemistry reactions was discussed and reviewed.

Conversion of glycerol to acrolein by mesoporous sulfated zirconia-silica catalyst

A mesoporous sulfated zirconia-silica catalyst bearing only Br？nsted acid sites converted glycerol to acrolein in 81%yield with 82% selectivity.Space time yield as high as 9.0 mmol h^（-1） g_（cat）^（-1） was achieved even at a low reaction temperature of 523 K.The catalytic activity and selectivity were higher than those of typical sulfated zirconia.It is proposed that the milder acidity due to dilution of zirconium species by silica and large pore size for faster diffusion contributed towards the better catalytic performance.

Preparation and characterization of mesoporous tetragonal sulfated zirconia

Mesoporous tetragonal sulfated zirconia with high surface area and narrow pore-size distribution was prepared using Zr（O-nPr）4 as zirconium precursor, sulfuric acid as sulfur source and triblock copolymer poly（ethylene glycol）-poly（propylene glycol）- poly（ethylene glycol） （P123） as the template. The samples were characterized by X-ray diffraction, N2 sorption, TEM, and NH3- TPD. A phase transformation from monoclinic sulfated zirconia to tetragonal sulfated zirconia is observed. The product shows strong acidity.C2009 Bin Yue. Published by Elsevier B.V. on behalf of Chinese Chemical Society. All rights reserved.

Preliminary Synthesis and Characterization of Mesoporous Nanocrystalline Zirconia

A novel method to prepare mesoporous nano-zirconia was developed. Thesynthesis was carried out in the presence of PEO surfactants via a solid-state reaction. Thematerials exhibit a strong diffraction peak at low 2θ angle and their nitrogenadsorption/desorption isotherms are typical of type IV with H1 hysteresis loops. The pore structureimaged by TEM can be described as wormhole domains. The tetragonal zirconia nanocrystals are uniformin size (around 1.5 nm) and their mesopores focus on around 4.6 nm. The zirconia nanocrystal growthis tentatively postulated to be the result of an aggregation mechanism. This study also revealsthat the PEO surfactants can interact with the Zr-O-Zr framework to reinforce the thermal stabilityof zirconia. The ratio of NaOH to ZrOCl_2, crystallization and calcination temperature play animportant role in the synthesis of mesoporous nano-zirconia.

Supercritical Fluid Extraction of a Novel Template from Mesoporous Zirconia and the Effect on Porous Structure

Mesoporous zirconia was synthesized by a new and simple method. Zirconium n-propoxide was used as the zirconium source. A small, inexpensive nonsurfactant, triethanolamine, was used as the template. The template was removed by thermal treatment in air and supercritical fluid extraction using CO2. The structure of the resulting materials was characterized by X-ray diffraction, transmission electron microscopy, and N2 adsorption-desorption analyses. The materials are found to have narrowly distributed average pore diameters and wormhole-like pore channels. However, higher surface area and larger pore volume are exhibited after supercritical fluid extraction with CO2. The removal of the template by thermal treatment also leads to condensation and mild shrinkage of the zirconia framework.

Industrial growth of yttria-stabilized cubic zirconia crystals by skull melting process

We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth conditions were optimized and the structure of the as-grown crystals was characterized by X-ray diffraction.The transmittance of 15 mol.% yttria-stabilized cubic zirconia crystal was nearly 80% in the range of 400–1600 nm.The refractive indices were measured and fitted the Sellmeier equation whi...

Mechanical properties of hydroxyapatite-zirconia coatings prepared by magnetron sputtering

Hydroxyapatite （HA）-zirconium （ZrO2） composite coating was produced by magnetic sputtering on Ti6Al4V titanium alloy substrate, the coatings of 50HA-50ZrO2 and 75HA-25ZrO2 （mass fraction, %） were characterized by scanning electron microscopy, energy disperse spectroscopy, X-ray diffraction and scratch test, respectively, and the effects of HA contents in the coating on residual stress were analyzed. The experimental results show that the phases of HA-ZrO2 composite coatings are HA, ZrO2 and Y2O3, and the HA has a certain decomposition in the combination process, producing TCP and CaO impurity phases. The porous surface of coating is conducive to the growth of bone tissue, and the surface roughness values of 50HA-50ZrO2 and 75HA-25ZrO2 are 1.61 μm and 2.92 μm, respectively. The coating interface is of mechanical integration, the bonding strength values of 50HA-50ZrO2 and 75HA-25ZrO2 are 30 N and 17.5 N, respectively, showing a downward trend with the HA contents increasing. The residual stress values in the coating of 50HA-50ZrO2 and 75HA-25ZrO2 are （-399.1±3.0） MPa, （-343.2±20.3） MPa, respectively, as a result, the appropriate increase of HA contents in the coating will reduce its residual stress.

Redox behavior of gold supported on ceria and ceria-zirconia based catalysts

A series of gold-based catalysts were prepared by deposition precipitation or incipient wetness impregnation on CexZ1-xO2 solid solutions （0.28≤x≤1.00）. The morphological and structural characterization of these catalysts were carried out with X-ray diffraction, trans- mission electron microscopy （TEM） analysis and physical adsorption technique, and their redox properties were studied by temperature programmed reduction using both H2 and CO as probe molecules. Two cycles of oxidation/reduction were carried out in order to evaluate the effects of redox aging and gold sintering on the oxygen exchange capability. As observed with other noble metals, gold enhanced and promoted the ceria reduction at lower temperatures. Reduction by CO was shown to be dependent on the fine dispersion of gold and to be nega- tively affected by the ageing process more than reduction with hydrogen. This might have implications in reactions like water gas shift and CO-PROX which involve CO as a main reactant.

Promoting effect of chloride ions on selective oxidation of methanol to methyl formate over zirconia-supported ruthenium oxide catalysts

The effect of chloride ions on a monoclinic ZrO2-supported RuOx （RuOx/m-ZrO2） catalyst with a Ru surface density of 0.3 Ru/nm2 was studied in the selective oxidation of methanol to methyl formate （MF） at a low temperature of 373 K. The m-ZrO2 support was Cl-free, and Cl- ions were introduced into the RuOx/m-ZrO2 catalyst by impregnation with zirconium oxychloride or ammonium chloride and subsequent thermal treatment in air at 673 K. The structures of these catalysts were characterized by X-ray diffraction, Raman and X-ray photoelectron spectroscopies. Their reducibility was probed by temperature-programmed reduction in H2. The RuOx domains were present as highly dispersed Rut42- structure on m-ZrO2 with similar reducibility for the RuOx/m-ZrO2 samples irrespective of modification with or without Cl ions. Introduction of appropriate amounts of zirconium oxychloride into RuOx/m-ZrO2 led to a remarkable increase in the methanol oxidation rate and MF selectivity, whereas introduction of ammonium chloride or zirconyl nitrate significantly inhibited the catalytic performance of RuOx/m-ZrO2. The promoting effect of Cl- ions derived from zirconium oxychloride can be tentatively attributed to their roles in facilitating the adsorption of methanol and desorption of MF product or its intermediates. This finding provides novel insights into the promoting effect of Cl- ions on oxides-based catalysts for selective oxidation reactions.

First Synthesis of Zirconia-pillared Layered Lanthanum Niobate

A zirconia-pillared layered lanthanum niobate was prepared by first preswelling layered HLaNb2O7 with n-hexadecylamine(n-C16H33NH2), then further reacting with zirconyl chloride aqueous solution, and finally calcining the resultant solid product in air. The obtained new material has an interlayer spacing of 1.36nm, and a high thermal stability above 700 degrees C.