Low-temperature Synthesis of Belite Cement from Reactive Mixtures Based on Coal Fly Ash

This paper summarizes the selected results of an extensive investigation of application of two methods （hydrothermal and mechanochemical） assisted by calcination for synthesizing belite cement from reactive mixtures （CaO/SiO2 molar ratio of 2） consisting of various waste kinds from fluidized brown coal combustion in Slovakian power plant and CaO addition. Based on XRD diffraction patterns and infrared spectra ofpre-treatment products, the formation of the new profiles corresponding to CSH phases with low degree of ordering as belite precursors after hydrothermal treatment as well as metastables calcium silicates and aluminosilicates in mechanosynthesized products was confirmed. Calcination of hydrothermally treated products led to transformation of CSH phases to wollastonite （CS）, belite and gehlenite phase, whereas creation oft^- and I^-C2S or wollastonite in milled reactive mixture took place. Differences in phase composition of products before and after calcination depend upon waste quality and precursor＇s synthesis conditions. Bottom ash isn＇t suitable as raw material for synthesizing belite phase because of high CaO content fixed in anhydrite form （44.1%）. Coal fly ash with low CaO content in anhydrite form （4.2%） and its mechanochemical or hydrothermal treatment in combination with subsequent heating offer opportunities for the utilization of coal fly ash as raw material for belite production.

Influence of Hydrothermal Pre-Treatment of Coal Fly on the Synthesis of Belite Phase

In this paper, the results of an extensive investigation of hydrothermal pre-treatment for synthesizing belite phase from reactive mixtures （CaO/SiO2 molar ratio of 2） consisting of one waste kinds （bottom ash-BA or fly ash-FA） from fluidised brown coal combustion in Slovakian power plant and CaO （analytical grade reagent） addition are summarized. Changes in structure and phase composition of hydrothermally synthesized belite precursors and subsequent calcinated products were compared with those of starting mixtures. Based on XRD diffraction patterns, the formation of the new profiles corresponding to CSH phases with low degree of ordering as belite precursors after hydrothermal treatment was confirmed. Calcination of hydrotermally treated products at 900℃ led to transformation of CSH phases to wollastonite, belite and gehlenite phase. Differences in phase composition of products before and after calcination depend upon waste quality and precursor＇s synthesis conditions. Bottom ash isn＇t suitable as raw material for synthesizing belite phase because of high CaO content fixed in anhydrite form （44.1%）. Coal fly ash with low CaO content in anhydrite form （4.2%） and its hydrothermal treatment in combination with subsequent heating offer opportunities for the utilization of coal fly ash as raw material for belite production.